Weil-McLain WMZV-4 User manual

Part No. 550-141-858/0107
Instruction manual
WMZV-4 Four-zone controller
WMZV-6 Six-zone controller
This manual must only be used by a qualified heating installer/service
technician. Failure to comply could result in severe personal injury, death or
substantial property damage.
Zone Valve Controllers

Part number 550-141-858/0107
2
WMZV Zone Valve Controllers
The following defined terms are used throughout this manual to bring attention to the presence
of hazards of various risk levels or to important information concerning the life of the product.
Contents
Indicates presence of hazards that will cause severe personal injury, death
or substantial property damage.
Indicates presence of hazards that can cause severe personal injury, death
or substantial property damage.
Indicates presence of hazards that will or can cause minor personal injury
or property damage.
Indicates special instructions on installation, operation or maintenance that
are important but not related to personal injury or property damage.
Electrical shock hazard — Disconnect power before installing or servicing.
Can cause severe personal injury, death or substantial property damage if
ignored.
All wiring must be installed in accordance with:
U.S.A. — National Electrical Code and any other national, state or local code
requirements. Wiring must be N.E.C. Class 1.
Canada — C.S.A. C22.1 Canadian Electrical Code Part 1 and any other
national, provincial or local code requirements. Wiring must be C.S.A.
C22.1 C.E.C. Part 1.
Replacement parts
Hazard definitions ............................................................2
Replacement parts ............................................................2
WMZV features .................................................................3
Wiring ...............................................................................4
Hazard definitions
Please note:
Part description Weil-McLain part number
Plug-in relay (24 VAC coil) 510-311-021
Field-mounted 40 VA transformer (used on WMZV-4 only) 511-842-370
Field-mounted 75 VA transformer (used on WMZV-6 only) 511-842-364

Part number 550-141-858/0107 3
Instruction manual
WMZV features
The printed circuit design of these controllers eliminates most field wiring
needed for zone valves, making their installation easier and quicker.
Built-in priority zone means no other controllers are needed to provide
priority heating for indirect water heaters including Weil-McLain Plus
Indirect-Fired Water Heaters.
1. Double-sided printed circuit
board construction is 100%
factory tested.
2. Clearly marked terminals with
quick-connect screwless clamps.
3. Plug-in replacement priority
relay.
4. LED diagnostic lights for easy
troubleshooting.
5. Will operate four or six 24-volt
(powered open, or powered
closed) zone valves including:
Taco, Superior, Erie,
Honeywell, B&G, SPARCO
and most other motorized and
heat motor type valves.
6. Switchable priority improves
versatility.
7. Plug-in replaceable isolated-
contact relay.
8. 24 VAC constant power for
5-wire zone valves (such as
Honeywell VC Series 40 and 80
valves).
9. Isolated end switch terminals,
X–X.
10. Powerful transformer (40 VA on
WMZV-4, 75 VA on WMZV-
6).
11. Galvanized steel enclosure with
enamel-painted cover.
Specifications
Weil-McLain
model
number
Number
of zones
(see Note)
Transformer
output at
24VAC
End switch
contact rating
Enclosure
dimensions
(L x H x D)
WMZV-4 3 + 1 40 VA 1/3 HP @ 120 VAC 9" x 7" x 2¾"
WMZV-6 5 + 1 75 VA 1/3 HP @ 120 VAC 11¼" x 7" x 2¾"
Note: Check zone valve specifications for required VA per valve.
Do not use digital thermostats unless recommended by zone valve manufacturer.
Thermostat current set from zone valve manufacturer.

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WMZV Zone Valve Controllers
Wiring
Diagram 1
Typical WMZV-4
Sequence of operation:
• When a zone thermostat closes,
the WMZV-4 activates its zone
valve. The green light for the zone
comes on.
• When the zone valve end switch
closes, it causes the red light to
come on, indicating the zone
valve is fully open.
• The WMZV-4 then activates the
end switch relay and turns on the
yellow light to indicate the isolated
contacts are now closed. This
allows the boiler or circulator to
operate device(s) wired to X-X.
• If the PRIORITY ZONE
SWITCH is in the ON position,
the WMZV-4 will not activate
zones 2, 3 or 4 while the priority
zone calls for heat.
All wiring must be installed in accordance with:
U.S.A. — National Electrical Code and any other national, state or local code
requirements. Wiring must be N.E.C. Class 1.
Canada — C.S.A. C22.1 Canadian Electrical Code Part 1 and any other
national, provincial or local code requirements. Wiring must be C.S.A.
C22.1 C.E.C. Part 1.
Electrical shock hazard — Disconnect power before installing or servicing.
Can cause severe personal injury, death or substantial property damage if
ignored.
This controller will NOT function with White-Rodgers 1311 and 1361 zone
valves.
Install all zone valves per valve
manufacturer’s instructions.