WEISS WM180V User manual

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2
1. This machine is designed and intended for
use by properly trained and experienced
personnel only. If you are not familiar with the
proper safe use of lathes, do not use this machine
until proper training and knowledge has been
obtained.
2. Keep guards in place. Safety guards must be
kept in place and in working order.
3. Remove adjusting keys and wrenches. Before
turning on machine, check to see that any
adjusting wrenches are removed from the tool.
4. Reduce the risk of unintentional starting.
Make sure switch is in the OFF position before
plugging in the tool.
5. Do not force tool. Always use a tool at the rate
for which it was designed.
6. Use the right tool. Do not force a tool or
attachment to do a job for which it was not
designed.
7. Maintain tools with care. Keep tools sharp and
clean for best and safest performance. Follow
instructions for lubrication and changing
accessories.
8. Always disconnect the machine from the
power source before adjusting or servicing.
9. Check for damaged parts. Check for alignment
of moving parts, breakage of parts, mounting, and
any other condition that may affect the tools
operation. A guard or any part that is damaged
should be repaired or replaced.
10. Turn power off. Never leave a machine
unattended. Do not leave a machine until it
comes to a complete stop.
11. Keep work area clean, Cluttered areas and
bench invite accidents.
12. Do not use in a dangerous environment.
Do not use power tools in damp or wet locations,
or expose them to rain. Keep work area well
lighted.
13. Keep children and visitors away. All visitors
should be kept a safe distance from the work
area.
14. Make the workshop child proof. Use
padlocks, master switches, and remove
starter keys.
15. Wear proper apparel. Loose clothing, gloves,
neckties, rings, bracelets, or other jewelry
may get caught in moving parts. Non-slip
footwear is recommended. Wear protective
hair covering to contain long hair. Do not wear
any type of glove.
16. Always use safety glasses. Every day
glasses only have impact resistant lenses;
they are not safety glasses.
17. Do not overreach. Keep proper footing and
balance at all times.
18. Don not put hands near the cutter while the
machine is operating.
19. Do not perform any set-up work while
machine is operating.
20. Read and understand all warnings posted
on the machine.
21. This manual is intended to familiarize you
with the technical aspects of this lathe. It
is not, nor was it intended to be a training
manual.
22. Failure to comply with all of these
warnings may result in serious injury.
23. Some dust created by power sanding,
sawing, grinding, drilling and other
construction activities contains chemicals
known to cause cancer, birth defects or
other reproductive harm. Some examples of
these chemicals are lead from lead based
paint; crystalline silica from bricks and
cement and other masonry products.
24. Your risk from those exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area,
and work with approved safety equipment,
such as those dust masks that are
specifically designed to filter our
microscopic particles.
WARNING!
Read and understand the entire instruction
manual before attempting set-up or operation
of this machine!
!

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4
TABLE OF CONTENTS
LIMITED WARRANTY………………… …...…………..……………………………………. 1
SAFETY WARNINGS ………………………………………………………………………… 2
SPECIFICATIONS ……………………………………………………………………………. 3
TABLE OF CONTENTS …………….………………………………………………….…….. 4
CONTENTS OF SHIPPING CONTAINER ……………………………………..…………... 5
UNCRATING AND CLEAN-UP ……………………………………………………………… 6
FOUNDATION DRAWING ……………………………………………………………………. 6
GENERAL DESCRIPTION..…………………………………………………………………... 7
CONTROLS..…………………………….…………………………………………………….. 8
OPERATION …………………………………………………………………………………….10
LATHE ACCESSORIES………………………………………………………………………...15
ADJUSTMENT. ……… ……………………….…………………………………………….…..17
LUBRICATION ……………… ……..……………….………………………………………….18
ELECTRICAL CONNECTION …...………………………………………….. ……………. 19
MAINTENANCE …...…………..… …………………………………………..………………..20
TRUBLE SOLUTION ………..…...………..……………………………………………….…..21
EC DECLARATION OF CONFORMITY …...………..……………………………………………22

5
CONTENTS OF SHIPPING CONTAINER
1 WM180V Lathe
1Ɏ100mm Three Jaw Chuck
1 Ɏ100mm Four Jaw Chuck (with backplate)
1 Steady Rest
1 Follow Rest
1 Face Plate
1 Operator’s Manual
1 Test Flow Chart
1 Toolbox
TOOLBOX CONTENTS (Fig. 1 )
1 V-belt Gates-5M-365
1 Dead Center MT3
1 Dead Center MT2
3 External Jaw
1 Oil Gun
1 Cross Screwdriver Fig.1
1 Flat Screwdriver
1 Key for 3-Jaw Chuck
1 Key for 4-Jaw Chuck
5 Hex Socket Wrench 3,4,5,6,8mm
3 Double End Head Wrench 8-10mm, 10-12mm, 17-19mm
9 Change Gears 25T,30T,33T,35T,40T,45T,50T,52T,66T
WARNING!
Read and understand the entire contents of this
Manual before attempting set-up or operation!
Failure to comply may cause serious injure!
!

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4. Carriage Lock
Turn hex socket cap screw (A, Fig.10) clockwise and
tighten to lock. Turn counter-clockwise and loosen to
unlock.
Caution: carriage lock screw must be unlocked before
engaging automatic feeds or damage to lathe may occur.
5. Longitudinal Traverse Handwheel (B, Fig. 11)
Rotate hand wheel clockwise to move the apron
assembly toward the tailstock (right). Rotate the hand
wheel counter-clockwise to move the apron assembly
toward the headstock (left).
6. Cross Traverse Lever (C, Fig. 11)
Clockwise rotation moves the cross slide toward the rear
of the machine.
7. Half Nut Engage Lever (D, Fig. 11)
Move the lever down to engage. Move the lever up to
disengage.
8. Compound Rest Traverse Lever (E, Fig. 11)
Rotate clockwise or counter-clockwise to move or
position.
9. Tool Post Clamping Lever (F, Fig. 11)
Rotate counter-clockwise to loosen and clockwise to
tighten. Rotate the tool post when the lever is unlocked.
10. Tailstock Clamping Screw (G, Fig. 12)
Turn hex nut clockwise to lock and counter-clockwise to
unlock.
11. Tailstock Quill Clamping Lever (H, Fig. 12)
Rotate the lever clockwise to lock the spindle and
counter-clockwise to unlock.
12. Tailstock Quill Traverse Handwheel (I, Fig. 12)
Rotate clockwise to advance the quill. Rotate counter-
clockwise to retract the quill
13. Tailstock Off-set Adjustment (J, Fig. 12)
Three sets screws located on the tailstock base are used
to off-set the tailstock for cutting tapers. Loosen lock
screw on tailstock end. Loosen one side set screw while
tightening the other until the amount of off-set is indicated
on scale. Tighten lock screw.
Fig. 10
Fig. 11
Fig. 12
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15
Lathe Accessories
Three Jaw Universal Lathe Chuck
Using this universal chuck, round, triangular, square,
hexagonal octagonal, and twelve-cornered stock may
be clamped. (Fig.26)
Note: new lathes have very tight fitting jaws. This is
necessary to ensure accurate clamping and long
service life. With repeated opening and closing, the
jaw adjust automatically and their operation becomes
progressively smoother.
Note:
For the original 3-jaw chuck that mounted on the lathe,
the factory has mounted the chuck in the best way to
guarantee the holding accuracy with two “0” mark (A,
Fig.26) showed on the chuck and chuck flange.
There are two types of jaws: Internal and external
jaws. Please note that the number of jaws fit with the
number inside the chuck’s groove. Do not mix them
together. When you are going to mount them, please
mount them in ascending order 1-2-3, when you are
going to take them out, be sure to take them out in
descending order 3-2-1, one by one. After you finished
this procedure, rotate the jaws to the smallest diameter
and check that the three jaws are well fitted.
Four Jaw Independent Lathe Chuck
This special chuck has four independently adjustable
chuck jaws. These permit the holding of asymmetrical
pieces and enable the accurate set-up of cylindrical
pieces. (Fig.27)
Drill Chuck (Optional)
Use the drill chuck to hold centering drills and twist
drills in the tailstock. (B, Fig.28)
Morse Taper Arbor (Optional)
An arbor is necessary for mounting the drill chuck in
the tailstock. It has a No. 2 Morse taper. (C, Fig.28)
Live Center (Optional)
The live center is mounted in ball bearings. Its use is
highly recommended for turning at speeds in excess of
600 RPM. ( Fig.29)
Fig. 26
Fig. 27
Fig. 28
Fig. 29
A
CB
D

16
Steady Rest
The steady rest serves as a support for shafts on the
free tailstock end. For many operations the tailstock
can not be used as it obstructs the turning tool or
drilling tool, and therefore, must be removed from the
machine. The steady rest, which function as an end
support, ensures chatter-free operation. The steady
rest is mounted on the bedways and is secured from
below with a locking plate. The sliding fingers require
continuous lubrication at the contact points to prevent
premature wear. (Fig.30)
Setting the Steady Rest
1. Loosen three hex nuts. (A, Fig.31)
2. Loosen knurled screw (B, Fig.36) and open the
sliding fingers. (C, Fig.31) until the steady rest can
be moved with its finger around the workpiece.
Secure the steady rest in position.
3. Tighten knurled screws so that fingers are snug but
not tight against the workpiece. Tighten three nuts
(A, Fig.31). Lubricate the sliding points with machine
oil.
4. When, after prolonged operation, the jaw show
wear, the tips of the fingers may be filed or remilled.
Follow Rest
The follow rest is mounted on the saddle and follow
the movement of the turning tool. Only two sliding
fingers are required. The place of the third finger is
taken by the turning tool. The follow rest is used for
turning operations on long, slender workpieces. It
prevents flexing of the workpiece under pressure from
the turning tool. ( Fig.31 )
Set the fingers snug to the workpiece but not overly
tight. Lubricate the fingers during operation to prevent
premature wear.
Fig. 30
Fig. 31
ABC

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