Welbilt Cleveland KEL-25 User manual

TABLE OF CONTENTS
State ent of Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Trouble Shooting & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Read the manual thoroughl .
Improper installation, operation or
maintenance can cause propert
damage, injur or death.
!
Model # & Serial #.
Installation, Operation, Maintenance, Parts & Service
This anual is updated as new infor ation and odels are released. Visit our website for the latest anual.
Electric Floor Model Kettles
Par # - KE004000-2 B Augus 2019
ODELS:
KEL-25 KEL-25-T KEL-40-S
KEL-30 KEL-40-T KEL-40-TS
KEL-40 KEL-60-T KEL-60-S
KEL-60 KEL-80-T KEL-60-TS
KEL-80 KEL-100-T
KEL-100
For your future reference.
Model # ______________________________________
Serial # _______________________________________
Visit www.clevelandrange.co to locate a
service or sales representative in your area.

STATEMENT OF RESPONSIBILITIES /
DÉCLARATION DES RESPONSABILITÉS /
DECLARACIÓN DE RESPONSABILIDADES
This document is for use y experienced
and trained Qualified Cleveland Range,
LLC Authorized Service Representatives
who are familiar with oth the safety
procedures, and equipment they
service. Cleveland Range, LLC assumes
no lia ility for any death, injury,
equipment damage, or property damage
resulting from use of, improper use of,
or failure to use the information
contained in this document. Cleveland
Range, LLC has made every effort to
provide accurate information in this
document, ut cannot guarantee that
this document does not contain
unintentional errors and omissions.
The information in this document may
e su ject to technical and
technological changes, revisions, or
updates. Cleveland Range, LLC
assumes no lia ility or responsi ility
regarding errata, changes, revisions, or
updates.
Qualified Cleveland Range, LLC
Authorized Service Representatives are
o ligated to follow industry standard
safety procedures, including, ut not
limited to, OSHA regulations, and
disconnect / lock out / tag out
procedures for all utilities including
steam, and disconnect / lock out / tag
out procedures for gas, electric, and
steam powered equipment and / or
appliances.
All utilities (gas, electric, water and
steam) should e turned OFF to the
equipment and locked out of operation
according to OSHA approved practices
during any servicing of Cleveland Range
equipment
Qualified Cleveland Range, LLC
Authorized Service Representatives are
o ligated to maintain up-to-date
knowledge, skills, materials and
equipment.
Ce document est destiné à l’usage des
Représentants de Service qualifiés et
autorisés de Cleveland Range, LLC qui
possèdent l’expérience et la formation ainsi
que la onne connaissance des mesures
de sécurité et du matériel qu’ils
entretiennent.
Cleveland Range, LLC décline toute
responsa ilité pour tout cas de décès,
lessure, dommage matériel ou dommage
aux iens résultant de l'utilisation, de la
mauvaise utilisation ou du manquement
d’utilisation des renseignements contenus
dans ce document.
Cleveland Range, LLC s’est efforcé à
fournir des renseignements précis dans ce
document mais ne peut garantir que ce
document soit exempt d’erreurs et
d’omissions non intentionnelles.
Les renseignements contenus dans ce
document peuvent être assujettis à des
changements techniques et technologiques,
des révisions ou des mises à jour.
Cleveland Range, LLC décline toute
o ligation ou responsa ilité concernant les
errata, modifications, révisions ou mises à
jour.
Les Représentants de Service qualifiés et
autorisés de Cleveland Range, LLC sont
tenus de se conformer aux mesures de
sécurité normalisées de l’industrie, y
compris, mais sans s'y limiter, les
réglementations de l'OSHA, les procédures
de dé ranchement / verrouillage /
étiquetage relatives à tous les services
pu lics, dont l’approvisionnement en
vapeur, et les procédures de
dé ranchement / verrouillage / étiquetage
relatives aux équipements et/ou appareils
fonctionnant au gaz, à l’électricité et à la
vapeur.
Au cours de tout entretien d’un appareil
Cleveland Range, tous les services pu lics
(gaz, électricité, eau et vapeur) doivent être
FERMÉS au niveau de l’appareil et le
dispositif de fonctionnement doit être
verrouillé suivant les pratiques approuvées
de l’OSHA.
Les Représentants de Service qualifiés et
autorisés de Cleveland Range, LLC sont
tenus d’actualiser en permanence leurs
connaissances, compétences, matériel et
équipement.
Este documento está destinado para el uso
de los Representantes de Servicio
calificados y autorizados de Cleveland
Range, LLC quienes cuentan con la
experiencia y la capacitación así como el
uen conocimiento de las medidas de
seguridad y de los equipos que mantienen.
Cleveland Range, LLC, declina toda
responsa ilidad en caso de cualquier
fallecimiento, lesiones, daños al equipo o
daños a la propiedad resultantes de la
utilización, del uso inde ido o de la falta de
utilización de la información provista en este
documento.
Cleveland Range, LLC se ha esforzado en
suministrar información precisa en este
documento, pero no puede garantizar que
este documento esté exento de errores y de
omisiones no intencionales.
La información contenida en este
documento podría estar sujeta a cam ios
técnicos o tecnológicos, revisiones o
actualizaciones. Cleveland Range, LLC
declina toda o ligación o responsa ilidad
con respecto a erratas, modificaciones,
revisiones o actualizaciones.
Los Representantes de Servicio calificados y
autorizados de Cleveland Range, LLC tienen
la o ligación de seguir los procedimientos
estándar de seguridad de la industria; los
cuales incluyen pero no se limitan a los
reglamentos de la OSHA (La Administración
de la Seguridad y Salud Ocupacionales), los
procedimientos de desconexión, cierre y
etiquetado relativos a todos los servicios
pú licos incluyendo el suministro de vapor y
los procedimientos de desconexión, cierre y
etiquetado para los equipos y/o aparatos
que funcionan a ase de gas, electricidad o
vapor.
Cuando se esté dando servicio o
mantenimiento a un aparato de Cleveland
Range, todos los servicios pú licos (gas,
electricidad, agua y vapor) de en estar
APAGADOS para el equipo en cuestión y se
de e seguir el procedimiento de cierre de
operaciones de acuerdo con las prácticas
apro adas por la OSHA.
Los Representantes de Servicio calificados y
autorizados de Cleveland Range, LLC tienen
la o ligación de actualizar constantemente
sus conocimientos, destrezas, materiales y
equipamiento.
1.

2.
WARNING: Improper
installation, operation,
a justment, alteration,
service or maintenance
can cause property
amage, injury or eath.
Rea the installation
an operating
instructions thoroughly
before installing,
operating or servicing
this equipment.
FOR YOUR SAFETY
Do not store or use
gasoline or any other
flammable liqui s an
vapours in the vicinity of
this or any other
appliance.
Do not spray aerosols in the vicinity of
this appliance while it is in operation.
This appliance is not to e used y
persons with reduced physical,
sensory or mental capa ilities, or lack
of experience and knowledge, unless
they have een given supervision or
instruction concerning use of the
appliance y a person responsi le for
their safety.
This appliance is not for use y
children and they must e supervised
not to play with it.
Retain this manual for your reference.
AVERTISSEMENT : Toute
mauvaise pratique en matière
’installation, e
fonctionnement, e réglage,
e mo ification, ’entretien ou
e maintenance peut causer
es ommages matériels, es
blessures ou la mort. Lisez la
totalité es instructions
’installation et ’utilisation
avant ’installer, ’utiliser ou
’entretenir cet équipement.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ou
utiliser 'essence ou
'autres liqui es ou
vapeurs inflammables à
proximité e cet appareil
ou e tout autre appareil.
Ne pas pulvériser des aérosols dans le
voisinage de cet appareil alors qu'il est en
fonctionnement.
Cet appareil ne doit pas être utilisé par des
personnes dont les capacités physiques,
sensorielles ou mentales sont réduites, ou
des personnes dénuées d'expérience ou de
connaissance, sauf si elles ont pu énéficier,
par l'intermédiaire d'une personne
responsa le de leur sécurité, d'une
surveillance ou d'instructions préala les
concernant l'utilisation de l'appareil.
Cet appareil n'est pas destiné à être utilisé
par des enfants et ils doivent être surveillés
pour s'assurer qu'ils ne jouent pas avec
l'appareil.
Conservez ce manuel pour votre référence.
ADVERTENCIA: La in ebi a
instalación, operación,
ajuste, mo ificación,
servicio o mantenimiento
pue e ocasionar años a la
propie a , lesiones o
muerte. Lea eteni amente
las instrucciones e
instalacion y e operación
antes e instalar, poner a
funcionar o ar servicio a
este equipo.
PARA SU SEGURIDAD
No guar e ni use gasolina
o cualesquiera otros
líqui os o vapores
inflamables en las
cercanías e éste o
cualquier otro aparato.
No pulverice aerosoles en las
proximidades de este aparato
mientras está en funcionamiento.
Este aparato no de e ser utilizado por
personas con capacidades físicas,
sensoriales o mentales reducidas, o
que no tengan la experiencia y los
conocimientos adecuados, a menos
que estas personas hayan reci ido
supervisión e instrucciones en cuanto
al uso del aparato por la persona
responsa le de la seguridad de ellas.
Guarde este manual para su
referencia.
FOR YOUR SAFETY / POUR VOTRE SÉCURITÉ /
PARA SU SEGURIDAD

3.
Improper installation, operation, adjustment, alteration,
service or maintenance can cause property damage,
injury or death. Read the installation and operating
instructions thoroughly efore installing, operating or
servicing this equipment. / Toute mauvaise pratique en
matière d’installation, de fonctionnement, de réglage, de
modification, d’entretien ou de maintenance peut causer des dommages
matériels, des lessures ou la mort. Lisez la totalité des instructions
d’installation et d’utilisation avant d’installer, d’utiliser ou d’entretenir cet
équipement. / La inde ida instalación, operación, ajuste, modificación,
servicio o mantenimiento puede ocasionar daños a la propiedad, lesiones o
muerte. Lea detenidamente las instrucciones de instalacion y de operación
antes de instalar, poner a funcionar o dar servicio a este equipo.
Surfaces and product may e hot! Wear protective
equipment. /Les surfaces et le produit peuvent être
chauds! Portez un équipement de protection. / ¡Las
superficies y el producto pueden estar calientes!
Utilice equipo protector.
Stand clear of product discharge path
when discharging hot product. /
Écartez-vous du chemin de décharge
d’un produit chaud. / Permanezca
alejado de la ruta de descarga del
producto al vaciar producto caliente.
Keep hands away from moving parts and pinch points.
/ Gardez les mains loin des pièces mo iles et des
points de pincement. / Mantenga las manos lejos de
piezas movi les y puntos de presión muy localizada.
Remove electrical power prior to servicing. / Coupez
l'alimentation électrique avant l'entretien. / Desconecte
la energía eléctrica antes de darle servicio.
Risk of electric shock. / Risque de choc électrique. /
Riesgo de choque eléctrico.
Hot product and surfaces. / Produit et
surfaces chaudes. / Producto y
superficies calientes.
Do not touch. / Ne pas toucher. / No
la toque
Do not clim , sit or stand on equipment. / Il ne faut pas
monter, s'asseoir ni se tenir de out sur l'équipement. /
No su irse, ni sentarse ni pararse so re el equipo.
Pressurized device. / Appareil sous pression. /
Dispositivo de presión.
Keep clear of pressure relief discharge. / Restez à
l'écart de la soupape de sureté. / Permanezca alejado
de la descarga de presión.
Do not lean on or place o jects on lip. / Ne vous
penchez pas sur oune placez pas des o jets sur la
lèvre. / No se apoye ni coloque o jetos en el la io.
Inspect unit daily for proper operation. / Inspectez
l’unité tous les jours pour son on fonctionnement. /
Inspeccione diariamente el funcionamiento correcto de
la unidad.
WARNING / AVERTISSEMENT / ADVERTENCIA
!
Have a qualified service technician maintain your
equipment. / Demandez à un technicien en entretien
et en réparation qualifié d’effectuer l’entretien de votre
équipement. / Haga que un técnico de servicio
calificado mantenga su equipo
0
Ensure kettle is at room temperature and pressure
gauge is showing zero or less prior to removing any
fittings. / Assurez-vous que la chaudière est à
température am iante et que le manomètre est à zéro
ou moins avant de retirer des accessoires. /
Asegúrese de que la marmita esté a temperatura
am iente y el manómetro esté mostrando cero o
menos antes de retirar cualquier accesorio.
SERVICING / ENTRETIEN / SERVICIO
Floor may ecome slippery from product spillage. /
Déversement de produit peut causer de plancher à
être glissante. / Derrame de producto puede causar
piso a ser res aladizo.
Do not fill kettle a ove recommended level marked on
outside of kettle. / Ne remplissez pas la chaudière en
excès du niveau recommandé marqué sur la
chaudière. / No llene la marmita arri a del nivel
recomendado marcado fuera de la marmita.
Unit must e anchored as per manual. / Unité doit être
ancrée selon les directives du manuel. / Unidad de e
estar fijado según el manual.
Heavy / Lourd / Pesado
Team or mechanical lift. / Équipe ou remontée
mécanique. / Equipo o elevador mecánico.

4.
GENERAL
Installation of the kettle must be accomplished by qualified
electrical installation personnel working to all applicable local
and national codes. Improper installation of product could
cause injury or damage.
This equipment is built to comply with applicable standards
for manufacturers. Included among those approval agencies
are: UL, NSF, ASME/Ntl. Bd., CSA, CGA, ETL, and others.
Many local codes exist, and it is the responsibility of the
owner/installer to comply with these codes.
RECEIVING INSPECTION
Before unpacking visually inspect the unit for evidence of
damage during shipping.
If damage is noticed, do not unpack the unit, follow Shipping
Damage Instructions shown below.
SHIPPING DA AGE INSTRUCTIONS
If shipping damage to the unit is discovered or suspected,
observe the following guidelines in preparing a shipping
damage claim.
1. Write down a description of the damage or the reason for
suspecting damage as soon as it is discovered. This will
help in filling out the claim forms later.
2. As soon as damage is discovered or suspected, notify
the carrier that delivered the shipment.
3. Arrange for the carrier's representative to examine the
damage.
4. Fill out all carrier claims forms and have the examining
carrier sign and date each form.
INSTALLATION
UNCRATING
Caution:
Straps under tension and will snap when cut.
Carton may contain staples and skid contains nails.
Use proper safety equipment and precautions.
Unit is heavy use adequate help or lifting equipment as
needed.
1. Carefully cut any straps from container.
2. Lift off carton.
3. Inspect for hidden damage. If found refer to “S IPPING
DAMAGE INSTRUCTIONS”.
4. Cut strap holding unit.
5. Remove manual from kettle pot. Write down the model #
and serial # of the unit onto the front of this manual.
6. Lift kettle off skid and move kettle to its installation
location.
7. Discard packaging material according to local and or
state requirements.
VENTILATION
Operation of these units can produce significant levels of
steam and condensate, it is recommended they be installed
under a ventilation hood in a room which has provisions for
adequate make up air. Further information can be obtained
by referring to the U.S.A. National Fire Protection
Associations NFPA96 regulations. These standards have also
been adopted by the National Building Code in Canada.
POSTITIONING
The first installation step is to refer to the Specification Sheets
or Specification Drawings for detailed clearance and drain
requirements in order to determine the location of the kettle.
Next, carefully cut open the shipping carton for easy removal
of the kettle.
Position the kettle in it's permanent location, and level the
kettle by turning the adjustable flanged feet. Once positioned
and leveled, permanently secure the kettle's flanged feet to
the floor using 5/16" lag bolts and floor anchors (supplied by
the installer). There are three bolts required to secure each of
the flanged feet.
CLEARANCE REQUIRE ENTS
Back - 0, Left Side - 0, Right Side - 12” (Minimum
recomended clearance for service)
Unit with
Model # Unit shipping
box
KEL-25 210 lbs. 245 lbs.
KEL-30 230 lbs. 265 lbs.
KEL-40 280 lbs. 315 lbs.
KEL-60 330 lbs. 365 lbs.
KEL-80 385 lbs. 420 lbs.
KEL-100 415 lbs. 450 lbs.
KEL-25-T 290 lbs. 325 lbs.
KEL-40-T 360 lbs. 395 lbs.
KEL-60-T 415 lbs. 450 lbs.
KEL-80-T 470 lbs. 505 lbs.
KEL-100-T 520 lbs. 555 lbs.
KEL-40-TS 360 lbs. 395 lbs.
KEL-60-TS 415 lbs. 450 lbs.
KEL-40-S 280 lbs. 315 lbs.
KEL-60-TS 340 lbs. 375 lbs.
APPROXIMATE WEIGHTS

5.
ELECTRICAL
Install in accordance with local codes and/or
the National Electric Code ANSI/NFPA No.
70-1990 (USA) or the Canadian Electric Code
CSA Standard C22.1 (Canada). A separate
fused disconnect switch must be supplied and installed. The
kettle must be electrically grounded by the installer.
The electrical supply must match the power requirements
specified on the kettle's rating plate. The copper wiring must
be adequate to carry the required current at the rated
voltage.
Note: Maximum voltage for LVD (low voltage directive for
Europe) to be 440 volts for CE marked appliances.
The kettle is wired for 3-phase operation at the factory. For
single phase operation, rewire the terminal block to that
shown in the above diagram.
Note: Ensure main power is turned off before connecting
wires.
Stationary odels
Remove the screws securing the dome-shaped service cover
underneath the kettle and remove the cover. A wiring diagram
is affixed to the inside of cover. Fasten permanent copper
wiring to the three-connection terminal block, Be sure to
connect ground wire to the separate ground terminal
connector (ground lug). Slide the cover's slot over the wiring
and secure the cover to kettle with the screws.
Tilting odels
First remove the handwheel by loosening the allen screw.
Then remove the two screws at the front and rear of the
console cover and remove the cover. A wiring diagram is
affixed to the underside of the console cover. Feed
permanent copper wiring through the cut-out in the bottom of
the console, and fasten to the three-connection terminal
block. Be sure to connect the ground terminal connector
(ground lug). Replace the console cover and handwheel.
INSTALLATION CHECKS
Although the kettle has been thoroughly
tested before leaving the factory, the
installer is responsible for ensuring the
proper operation of kettle once installed.
Visual Checks
1. Check Tilting (tilting kettles):
A/ Gearbox tilts kettle smoothly and freely.
RED
YELLOW
BLACK
BLACK
BLUE
RED
L1 L2 L3
3
RED
YELLOW
BLACK
BLACK
BLUE
RED
L1 L2
1
2. Insure there are:
A/ Three lag bolts securely holding each foot
B/ The bottom cover (stationary kettles) is in place and
held with a nut.
C/ The console cover (tilting kettles) is in place and held
with a screw.
Performance Checks
1. Supply power to the kettle by placing the fused
disconnect switch to the "ON" position.
2. Before turning the kettle on, read the Vacuum/Pressure
Gauge. The gauge's needle should be in the green zone.
If the needle is in the "VENT AIR" zone, follow Kettle
Venting Procedure in the Service Manual.
3. Turn the kettle's ON/OFF Switch/Solid State Temperature
Control to "1" (Min.). The eat Indicator Light (Green)
should remain lit, indicating the element is on, until the
set temperature is reached (130°F/54°C). Then the green
light will cycle on and off, indicating the element is
cycling on and off to maintain temperature.
4. Tilt the kettle forward (tilting models only). After a few
moments the Low Water Indicator Light (Red) should be
lit when the kettle is in a tilted position. This light
indicates that the element has automatically been shut off
by the kettle's safety circuit. This is a normal condition
when the kettle is in a tilted position.
5. Raise the kettle to the upright position. The Low Water
Indicator Light (Red) should go out when the kettle is
upright.
6. Turn the ON/OFF Switch/Solid State Temperature Control
to "10" (Max.) and allow the kettle to preheat. The green
light should remain on until the set temperature
(260°F/127°C) is reached. Then the green light will cycle
ON and OFF, indicating the element is cycling ON and
OFF to maintain temperature. Fill the kettle with cold
water to the steam jacket’s welded seam. Refer to the
Temperature Range Chart for the time required to bring
the water to a boil.
7. When all testing is complete, empty the kettle and turn
the ON/OFF Switch/Solid State Temperature Control to the
“OFF” position.
CLEANING
After installation the kettle must be thoroughly cleaned
and sanitized prior to cooking.
50
0
100
150 200
250
300
350
400
40
50
60
0
10
20 30
psi kPa
V
E
N
T
A
I
R
0

6.
OPERATING INSTRUCTIONS
ITE # DESCRIPTION
1. On-Off Switch/Solid State Temperature Control -
Turns kettle ON/OFF and allows the operator to adjust the
kettle temperature in increments from 1 (Min.) to 10 (Max.).
(see Temperature Range Chart in the Operating
Instructions section).
2. Heat Indicator Light (Green) - When lit, indicates that
the kettle element is on. Cycles ON-OFF with element.
3. Low Water Indicator Light (Red) - When lit, indicates
that the kettle is low on water and will not operate in this
condition. This will also light when the kettle is tilted.
4. Vacuum/Pressure Gauge - Indicate steam pressure in
PSI inside steam jacket as well as vacuum in inches of
mercury.
5. Pressure Relief Valve (not shown) - This valve is
used to vent the kettle and in the unlikely event there is an
excess steam build-up in the jacket, this valve opens
automatically to relieve this pressure.
6. Tilt Wheel - Used for tilting the kettle up or down. Some
units have an optional Power Tilt Control Switch located in
the same position.
7. Power Tilt Control Switch (not shown) - Used for
tilting the kettle up or down.
8. Tangent Draw-Off Valve - Used for draining product or
wash water from kettle. It is supplied as standard
equipment on stationary kettles and is optional on tilting
kettles.
2
3
56
7
8
9
1
4
10
OFF
KE95555-2-A
3.
2.
1.
4.
5.
6.
8.
WARNING / AVERTISSEMENT / ADVERTENCIA
If for any reason this unit is not functioning correctly DO NOT OPERATE.
Contact your autorized service agent.
!
OPERATING THE KETTLE
NOTE: If you are cooking an egg or milk
product, do not pre-heat kettle.
1. Perform DAILY PRE-STARTUP INSPECTION
(see Maintenance).
2. Preheat the kettle by turning the
dial
to the
desired temperature setting (see
"Temperature Range Chart"). The eat
Indicator Light (Green) will remain lit,
indicating the unit is heating, until the
temperature setting is reached. When the
green light goes off, the burners are off, and
preheating is complete.
3.
Place food product into the kettle. The eat
Indicator Light (Green) will cycle on and off
indicating the burners are cycling on and off to
maintain the set temperature.
NOTE: Do not fill kettle above
recommended level marked on
outside of kettle.
4. When cooking is
completed turn
dial to the
"OFF' position.
NOTE: A five minute complete shut-of period is
required before relighting.
5. Pour the contents of the kettle into an
appropriate container by tilting the kettle
forward. Care should be taken to pour slowly
enough to avoid splashing off the product.
Temperature Range Chart
Temperature Approximate Product Temperature
Control Setting °F °C
IN. 120 49
1. 130 54
2. 145 63
3.160 71
4.170 77
5. 185 85
6. 195 91
7.210 99
8. 230 110
9.245 118
AX. 265 130
NOTE: Certain combinations of ingredients
will result in temperature variations

7.
CARE AND
CLEANING
Cooking equipment must be cleaned
regularly to maintain its fast, efficient
cooking performance and to ensure
its continued safe, reliable operation.
The best time to clean is shortly after
each use (allow unit to cool to a safe
temperature).
WARNINGS
Do not use
detergents or
cleansers that
are chloride
based or contain
quaternary salt.
Unit should
never be
cleaned with a
high pressure
spray hose.
Steel wool should
never be used for
cleaning the
stainless steel.
Do not leave
water sitting in
unit when not in
use.
Do not use a
metal bristle
brush or scraper.
CLEANING INSTRUCTIONS
CLEANING INSTRUCTIONS
1. Turn unit off.
2. Remove drain screen (if applicable). Thoroughly wash and rinse the screen either
in a sink or a dishwasher.
3. Prepare a warm water and mild detergent solution in the unit.
4. Remove food soil using a nylon brush.
5.Loosen food which is stuck by allowing it to soak at a low temperature setting.
6. Drain unit.
7. Rinse interior thoroughly.
8. If the unit is equipped with a Tangent Draw-Off Valve, clean as follows:
a) Disassemble the draw-off valve first by turning the valve knob counter-
clockwise, then turning the large hex nut counter-clockwise until the valve stem
is free of the valve body.
b) In a sink, wash and rinse the inside of the valve body using a nylon brush.
c)
Use a nylon brush to clean tangent draw-off tube.
d) Rinse with fresh water.
e) Reassemble the draw-off valve by reversing the procedure for disassembly.
The valve's hex nut should be hand tight only.
9. If the unit is equipped with a Butterfly Valve, clean as follows:
a) Place valve in open position.
b) Wash using a warm water and mild detergent solution.
c) Remove food deposits using a nylon brush.
d) Rinse with fresh water.
e) Leave valve open when unit is not in use.
10. If the unit is equipped with an Air Valve, clean as follows:
a) Open product valve.
b) Disconnect air hoses.
c) Remove air cylinder.
d) Remove valve tee.
e) Remove all O-rings.
f) Clean air cylinder, do not submerge in water. Wipe clean and sanitize.
g) Clean and sanitize tee and O-rings.
h) Grease and reinstall O-rings.
i) Reinstall valve tee to kettle outlet.
j) Reinstall air cylinder to bottom of tee.
k) Reconnect air hoses.
l) Close valve and check for alignment.
11. Using mild soapy water and a damp sponge, wash the exterior, rinse, and dry.
NOTES
➩For more difficult cleaning applications one of the following can be used: alcohol,
baking soda, vinegar, or a solution of ammonia in water.
➩Leave the cover off when the kettle is not in use.
➩For more detailed instructions refer to Stainless Steel Equipment Care and Cleaning
(www.nafem.org/resources/stainlesssteelfinal.doc) on Nafem’s
website (www.nafem.org).
Chlori e Cleaners
Wire Brush &
Scrapers
Steel Pa s
High Pressure
Spray Hose
Stagnant
Water
DISPOSAL INSTRUCTIONS
This unit is recyclable. Do not dispose in landfill.
The unit may contain rust inhibitor and or antifreeze
within the jacket. Drain unit and dispose following Federal, State and
local regulations.
The majority of the unit is composed of stainless steel. Other alloys and
electrical components make up a small percentage of the total. Follow
Federal, state and local regulations for disposal.

8.
PREVENTATIVE MAINTENANCE
ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN.
Refer to maintenance procedures and parts list manual for detailed
maintenance and testing instructions.
WARNING / AVERTISSEMENT / ADVERTENCIA
If for any reason this unit is not functioning correctly
DO NOT OPERATE. Contact your autorized service agent.
!
0
DAILY
PRE-STARTUP
INSPECTION
1. Kettle tilts smoothly, handle is tight and kettle holds in any position (tilting models only).
2. Pressure gauge is in the green when unit is cold.
3. Green light comes on when unit is energized.
4. Red light comes on when unit is tilted (tilting models only).
5. Cover is held in position by spring when raised (spring assisted covers only).
6. Cover is held securely to handle, knob is on the end of the handle.
SIX ONTH SERVICE INSPECTION
1. Perform daily startup inspection.
2. Grease bearings on both trunnions.
3. Inspect worm and gear for tightness and grease.
4. Perform pressure relief valve periodic test (see Pressure Relief Valve Testing).
5. Check that both bottom cover gaskets are
in place and are not cracked or split.
6. Check that unit is bolted in place.
7. Insure there are two screws firmly holding
down the cover. If not replace screws.
8. Check hand wheel for tightness. If loose tighten Allen screw.
9. Check spring assist hinge screws are tight (for cover).
YEARLY SERVICE INSPECTION
1. Perform six month service inspection.
2. Check kettle maximum temperature setting (see CALIBRATING PROCEDURE).
3. Perform safety inspection using SAFETY INSPECITON C ECKLIST found in the MAINTENANCE PROCEDURES.
Kettle Bottom
Gaskets

9.
Fault Isolation Procedure
Step Test
1. Is there proper incoming voltage at terminal block?
Yes Go to step #2.
No Correct external power supply problem.
2. Is the red LED illuminated?
Yes Follow Reservoir Fill Procedure. If this does not correct the problem, go to Problem D.
No Go to step #3
3. Is the green LED illuminated?
Yes Go to step #4.
No Go to step #7.
4. Do both contactors energize?
Yes
Check contactor contacts for pitting. Voltage across contactor terminals while in a closed position indicates a poor contact. Replace
contactor/s as necessary. Check elements for short at ground or an open circuit. If element/s are defective contact the factory.
Elements are not field replaceable.
No Go to step #5.
5. Measure continuity across safety thermostat. Is it an open circuit?
Yes Replace defective safety thermostat.
No Go to step #6.
6. Is there 120 VAC present across the coils of the contactors?
Yes Replace defective contactor/s.
No Go to step #7.
7. Remove wire from low water level probe and ground it to the body of the kettle. Do the contactors now energize?
Yes Clean or replace defective low water level probe. Replace defective red LED.
No Go to step #8.
8. Is there 16VAC present at output of 16 VAC transformer?
Yes Go to step #9.
No
Replace defective 240/16 VAC transformer.
9. Measure continuity of ON/OFF switch. Is it operating properly?
Yes Go to step #10.
No Replace defective ON/OFF switch.
Possible Causes
1. No incoming power.
2. Kettle is tilted.
3. Low water condition.
4. Defective ON/OFF switch.
5. Defective 12 VDC relay.
6. Defective safety thermostat.
7. Defective contactor/s.
8. Defective potentiometer.
9. Defective low water level probe.
10. Defective thermistor.
11. Defective 240/16 VAC transformer.
12. Defective control box.
13. Defective elements.
DIAGNOSTIC GUIDE
This section contains servicing information intended for use by Authorized Service Personnel.
NOTE 1: If Fault Isolation Procedure is required, be sure to start at step #1.
NOTE 2: On table type kettles the entire control mounting panel may be removed from kettle control housing for easier
troubleshooting and parts replacement.
A/ Problem: Kettle is not heating at all. (Kettle must be on and temperature control set.)
TROUBLESHOOTING AND
MAINTENANCE PROCEDURES
The ollowing trouble shooting guide and maintenance
procedures are meant to be used by Quali ied Service Technician
ANY REPAIRS TO THE PRESSURE VESSEL MUST BE DONE BY A CERTIFIED
PRESSURE VESSEL REPAIR SHOP AND ALL REPAIR METHODS AND MATERIALS
MUST BE APPROVED BY THE MANUFACTURER.
For perio ic maintenance recommen ations see “Operators Manual”.
Extreme caution must be taken if unit is electrically energize for testing.
Remove power from the unit while servicing.
0

10.
Fault Isolation Procedure
Step Test
1. In a cold state, does the pressure gauge read in the green zone?
Yes Go to step #2.
No There is air present in the jacket of the kettle. Follow Kettle Venting Procedure. If constant venting is required, there is a
leak that should be corrected.
2. Do the contactors shut off too early? (before reaching normal maximum operating pressure.)
Yes Go to step #3.
No Check contactor contacts for pitting. Voltage across terminal of contactor while energized signifies a poor contact.
Replace contactor/s as necessary. Check elements for short to ground or open circuit. If elements are defective,
contact the factory. Elements are not field replaceable.
3. Does the green LED remain illuminated after the contactors shut off?
Yes Replace defective safety thermostat.
No Go to step #4.
4. Unplug control box and measure the resistance across potentiometer. Is it approximately 0 ohms at maximum and
50,000 ohms at minimum setting?
Yes Go to step #5.
No Replace defective thermistor.
5. Remove kettle thermistor and allow to cool. Remove edge connector from control box. Test resistance across edge
connector's pins #2 and #7. Is it approximately 100,000 ohms?
Yes Go to step #6.
No Replace defective thermistor
6. Turn the potentiometer on the control box clockwise to increase the maximum operating temperature. Does the kettle
now achieve maximum operating pressure of 30-35 psi in an empty kettle?
Yes Kettle is operating correctly.
No Spray contact cleaner on control terminals and edge connector. Try box again. If problem still exists, replace defective
control box.
10. Unplug control box and measure the resistance across potentiometer. Is it approximately 0 ohms at maximum setting
and 50,000 ohms at minimum?
Yes Go to step #11.
No Replace defective potentiometer.
11. Remove edge connector from control box. While kettle is cold or thermistor is removed and allowed to cool, measure
the resistance between edge connector’s pins #2 and #7. Is it approximately 100,00 ohms?
Yes Spray contact cleaner on control box terminals and edge connector. Try box again, if the problem still exists, replace
defective control box.
No Replace defective thermistor.
Possible Causes
1. Air in jacket requires venting.
2. Defective safety thermostat.
3. Defective potentiometer.
4. Defective thermistor.
5. Defective contactor/s.
6. Defective control box.
7. Defective elements/s.
B/ Problem: Kettle heats too slowly or not hot enough. (Note: normal max. operating pressure with an empty
kettle is 30-35 psi.)
Fault Isolation Procedure
Step Test
1. Does the green LED turn off even though the contactors remain energized?
Yes Replace defective 12 VDC relay.
No Go to step #2.
2. Unplug the control box and measure the resistance across the potentiometer, Is the resistance approximately 0 ohms at
maximum and 50,000 ohms at minimum setting?
Yes Go to step #3.
No Replace defective thermistor.
Possible Causes
1. Defective thermistor
2. Defective potentiometer. 3. Defective 12 VDC relay.
4. Defective control box.
C/ Problem: Kettle is overheating.

11.
Fault Isolation Procedure
Step Test
1. Remove wire from low water level probe and ground the wire to the body of the kettle. Does the red LED turn off?
Yes Replace or clean defective low water level probe.
No Spray contact cleaner on control box terminals and edge connector. Try box again. If problem still exist, replace
defective control box.
Possible Causes
1. Defective low water level probe 2. Defective control box.
D/ Problem: Red LED remains illuminated even though water has been added.
3. Remove kettle thermistor and allow to cool Remove edge connector from control box. Test resistance across edge
connector’s pins #2 and #7. Is it approximately 100,000 ohms?
Yes Go to step #4.
No Replace defective thermistor.
4. Turn the potentiometer on the control box counter-clockwise to decrease the maximum operating temperature. does
the kettle continue to overheat?
Yes Spray contact cleaner on control box terminal and edge connector. Try box again. If problem still exists, replace defective control box.
No Kettle is operating correctly.
SAFETY INSPECTION CHECKLIST
NOTE: The following instructions are intended for use by qualified service personnel.
The following steps should be completed IN SEQUENCE.
A/ KETTLE PREPARATION
1. Disconnect main powe at fused disconnect switch.
2. Kettle should be cold. If necessary add water to kettle pot to cool unit.
3. The pressure gauge should now show a vacuum and have no indication of leakage.
If gauge gauge looks damaged replace gauge.
4. Gauge must be showing a vacuum prior to proceeding. If not check for leaks, and repair
kettle prior to proceeding. Refer to REFERENCE SECTION (KETTLE VENTING INSTRUCTIONS).
Adjusting
Screw
Worm
Screw and
Tilt
Gear
Cross
Bar
Locking
Nuts
Illus ra ion inver ed for clari y.
Grease Nipples.
Pressure Gauge in Vacuum.
B/ ECHANICAL CHECKS
1. Inspect controls, replace damaged seals, switches, LED's etc..
2. Remove the console cover and check that the seal is not cracked or split.
Replace seal, screws, missing or worn nylon anchor nuts. Leave cove off.
3. Remove the kettle bottom cover and check that the seal is not cracked or split.
Leave cove off.
4A. For units with tilt handle-
A. Check handle for tightness. If loose apply lock tight and reinstall. Check handle
knob is on end of handle and firmly tightened. If missing replace, if loose apply
lock tight and reinstall.
B. Check that kettle tilts smoothly and there is no excessive wear in the trunnion bearings.
Add grease to nipples as required.
4B. For units with tilt crank-
A. Check that the kettle tilts smoothly. If there is excess play adjust the worm to gear
clearance with Locking Nuts or Adjusting Screw as required.
B. Check that there is no excessive wear in the trunnion bearings.
C. Apply grease to gear teeth and bearings.

12.
✔
Probe
fully
inserted
in tube
Wiring is properly
connected
D/ LOW WATER LEVEL PROBE:
Probe
bypassed
by running (A) an
additional wire
Probe properly
attached
✔✘Probe
bypassed by
(B) grounding the
connecting wire
✘
(A)
(B)
E/ SAFETY THER OSTAT
Installation Check:
Incorrect Installations
1. Safety thermostat probe
is not completely
inserted into tubing
(except KET-3-T that
has a small loop).
2. Safety thermostat probe
is removed from tubing.
3. Safety thermostat
electrical connection is
bypassed.
C/ CONTACTOR TEST
1. Remove power to unit.
2. Remove nut holding component mounting plate to
console.
3.
Pull plate out and place on top of console. (Depending on how
the installer wired the kettle you may have to remove the
supply wire and reconnect).
4.Physically push in on contacts of each contactor to check
for free movement. Replace contactor(s) if required.
Functional Test:
1. Tu n main powe on at fused
disconnect switch.
2. Turn kettle on and set temperature
to maximum.
3. Green light will come on and
contactors close.
4. Tilt kettle over. After approximately
a five-second delay the red light
will come on, green light go off
and the contactors will disengage.
5. Turn kettle upright. Green light will
come back on and contactors
reengage.
6. Turn kettle off
7. If unit does not function as above,
make required repairs.
8. Disconnect main powe at fused
disconnect switch.
Installation Check:
Correct
Installation
✘
Probe
removed
partially
✘
Probe
removed
completely
✘
Thermostat
electrically
bypassed
1 2 3

13.
F/ SAFETY VALVE
Installation Check:
Pressure Relief Valve Periodic Testing Procedure
1. With the kettle empty, set On-Off Switch/Temperature Control to "10"
(Max.). Allow the kettle to heat until the unit cycles off.
2.
Switch On-Off Switch/Temperature Control to " 0 " (Off) and disconnect main
power at fused disconnect switch.
3. Stand to the side of the pressure relief valve discharge tube and pull
valve open for a maximum of one second. Repeat test three to four
times. Each time the mechanism should move freely and be
accompanied by a rapid escape of steam.
If valve appears to be sticking replace pressure relief valve.
If foreign material is discharged then drain kettle and replace pressure
relief valve.
✔
✔
✘
1
Plug
✘Plumbed to drain
or water line
2
Tub e
diameter
reduced
✘
3
Physical Chec s
1.
Check that the PSI rating
on the valve matches
MAWP (maximum
allowable working
pressure) on the plate
welded to the kettle.
2. Check that the Safety
Valve has a "UV" stamp.
3. Check that the valve is
not damaged in any way.
If any of the above criteria
is not met, replace valve.
The above illustrations show the
variations of factory installed Safety
Valves. Any modifications are
unacceptable.
4"
maximum
length
Correct
Installation
Incorrect Installation
G/ CALIBRATING PROCEDURE
1. Kettle must be empty when this procedure is executed.
2. Insure the unit has a vacuum before you begin calibrating procedures. If unit
requires venting see REFERENCE SECTION (KETTLE VENTING
INSTRUCTIONS).
3. Turn kettle ON and set temperature dial to 10 (Max.).
4. Allow the unit to cycle twice (the green light must go on and off).
5. Check temperature of the inner kettle surface with a digital surface thermometer.
For accurate readings move probe around bottom of kettle to locate the hottest
location.
6. Temperature should be between 260° F and 265° F. Pressure gauge should read
between 20 - 28 PSI.
7. Using a screw driver adjust temperature by turning the potentiometer on the
black box. Turn very little. Turn clockwise to INCREASES and counter-clockwise
to DECREASE temperature.
8. Allow the unit to cycle twice.
9. Re-check temperature.
10.
Repeat steps 7- 9until unit is calibrated.
260º - 265º
MAXIMUM
KETTLE
TEMPERATURE
265º
✔
Take reading
from hottest
spot in bottom
of kettle.

14.
THER ISTOR REPLACE ENT
1. Disconnect main powe at fused disconnect switch.
2. Remove bottom cover.
3. Locate thermistor.
4. Cut pigtail connection off.
5. Remove wire from ground lug.
6.Remove thermistor from tube.
7. Add new “eye” connector to one of the thermistor
leads and fasten to ground lug.
8. Connect orange wire to the other thermistor lead and
fasten with pigtail connector.
9. Insert thermistor as far as possible into tube and
hold in place. While holding add silicon to secure
thermistor into tube. Insure silicon completely
surrounds tube and thermistor.
10. Replace covers, reconnect power and test operation.
REPAIRING LEAKS IN STEA
JACKETED KETTLE FITTINGS
If unit will not hold a vacuum the most likely cause is a leak
at one of the fittings. Often, the easiest way to eliminate a
leak is reseal the suspect areas.
1. Water Level Probe Remove, clean threads, apply
teflon thread sealant and reinstall.
2. Pressure Relief Valve A/ Inspect for signs of leaks.
Replace if required.
B/ Remove, clean threads, apply
teflon thread sealant and reinstall.
3. Pressure Gauge A/ Inspect face of gauge. If it
contains moisture on the inside of
face replace.
B/ Remove, clean threads, apply
teflon thread sealant and reinstall.
Pressure
Relief Valve
Pressure Gauge
Water Level Probe

15.
3. Pull Pressure Relief Valve (A) open to insure vessel is
not pressurized.
4. Remove Pressure Relief Valve (A).
5.
Replace Pressure Relief Valve ( A ) with Street Elbow ( B ).
6. Add Spring Water (C) through the Street Elbow (B),
using a funnel if necessary. Refer to SPRING WATER
REQUIREMENTS chart for the proper amount required.
7. Apply a thread sealant (i.e. Teflon tape) to the
Pressure Relief Valve's (A) thread and replace.
8. Restore power to unit at the fused disconnect switch.
9.
The kettle must now be vented. (Refer to the KETTLE
VENTING INSTRUCTIONS).
KETTLE VENTING INSTRUCTIONS
1. Ensure kettle is at room
temperature and pressure
gauge showing zero or
less pressure.
2. Shut off power to the kettle
at the fused disconnect
switch. 1.
Set On-Off Switch/Temperature
Control to "10" (Max.). eat
the empty kettle until unit
cycles off.
2. Vent kettle by pulling safety
valve ring 8-10 times in short
2-3 second blasts with a 5
second interval between
pulls.
NOTE: If unit cycles ON, stop
venting and wait for kettle to
cycle OFF before continuing.
3. Turn kettle OFF. Add cold
water to kettle until its surface
temperature is below 100°F.
The pressure gauge needle
should be in the green zone,
indicating a vacuum in the
kettle’s jacket.
2
3
56
7
8
9
1
4
10
OFF
50
0
100
150 200
250
300
350
400
40
50
60
0
10
20 30
psi kPa
V
E
N
T
A
I
R
50
0
100
150 200
250
300
350
400
40
50
60
0
10
20 30
psi kPa
V
E
N
T
A
I
R
50
0
100
150 200
250
300
350
400
40
50
60
0
10
20 30
psi kPa
V
E
N
T
A
I
R
A.
*
Remove
Pressure
Relief Valve
B.
Attach
Street
Elbow
C. Fill unit via Street Elbow
*Important- Pull ring on Pressure Relief Valve
prior to removal to insure vessel is not pressurized.
Pressure
Gauge
Pressure
Relief
Valve
Pressure Gauge
Pressure Relief
Valve
KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURES
The following procedure should be preformed at least once every three years to
prevent possible corrosion and ensure the optimum life of the kettle.
RUST INHIBITOR
Use a “radiator rust inhibitor” that can be purchased at
your local automotive centre. It should not contain any
anti-freeze and preferably no lubricant.
To ensure satisfactory mixing follow the manufacturer’s
instructions.
DISPOSAL - Follow all Federal, State and local codes
when disposing of product.
Rust inhibitor can be
dangerous. read label and
follow safety instructions.
DANGER:
Improper refilling of kettle
jacket will result in
irreversible damage to unit.
WARNING:
!
The following venting procedure should be followed when the
Vacuum/Pressure Gauge needle is in the "VENT AIR" zone:
NOTE: Check for and eliminate leaks prior to venting
(See REPAIRING LEAKS IN STEAM JACKETED KETTLE
FITTINGS).

16.
LUBRICATION PROCEDURE
Lubricate the following parts every three months to insure
smooth operation and reduce wear.
TRUNNION HO USING,
WORM SCREW AND
TILT GEAR
These parts are accessed
through the top cover of the
console.
Apply grease to gear teeth.
Check for excessive play and
adjust with adjusting screw
located on top of cross bar.
KETTLE TRUNNIONS
On the left hand side of the
kettle there are two grease
nipples on the top back
portion of the trunnion
housing. On the right hand
side of the kettle you must
remove the console cover to
access the two grease
nipples.
Adjusting
Screw
Worm
Screw and
Tilt
Gear
Cross
Bar
Trunnion Housing
Grease Nipple
HINGE ADJUST ENT
INSTRUCTIONS
1. Insert 3/8" Allen wrench.
2. Turn clockwise to relieve tension on spring.
3. While tension is released remove one of the two
slotted screws.
4. To prevent Allen wrench from springing back abruptly
while the second slotted screw is removed, insert a pin
(approximately 1/8") in the hole where the first slotted
screw was removed from.
5. Remove second slotted screw.
6. While holding Allen wrench remove pin.
7. Turn Allen wrench clockwise to tighten or counter-
clockwise to loosen tension to produce desired effect.
8. Re-insert pin in one of the two holes.
9. Tighten one slotted screw in the other hole (it may be
necessary to turn Allen wrench slightly to align holes).
10. Remove pin and repeat step number 9 for other
slotted screw.
3/8" Allen wrench
1. If required remove board from holding bracket for better
access.
2. Turn unit on and set to 10 (maximum).
3. Push and hold the SWITC button for approximately 5
seconds until the CPU starts to flash 1 flash/second. You
are now in TEST #1. Output to 12v relay is disabled. With
kettle upright the DIAGNOSTIC LED should be green, with
kettle tilted it should be red.
4. Push SWITC button. The CPU starts to flash 2
flash/second. You are now in TEST #2. Check the
DIAGNOSTIC LED for indication of the temperature probe
status.
5. Push SWITC button. The CPU starts to flash 3
flash/second. You are now in TEST #3. The EATER
OUTPUT LED should light for 20 seconds and power to
the relay should energize the 12v relay for the heat source.
After 20 seconds test mode is exited and unit reverts to
normal operation.
THIS CONTROL BOX MUST BE
CALIBRATED WHEN REPLACED
(see back for test and
calibration instructions)
SSK Solid State Control (part number KE00458-1)
DIAGNOSTIC
LED
SWITCH
CPU
SWITCH - Push for 5 seconds to enter TEST #1
Press again for TEST #2 and again for TEST #3
CPU - Rapid ashing during normal operation
TEST #1 = 1 ash/sec Water level test
TEST #2 = 2 ash/sec Thermistor test
TEST #3 = 3 ash/sec Heater Ouput test
TEST #1 GREEN Probe senses water
RED No water sensed
TEST #2 GREEN Thermistor is sensed
ORANGE Thermistor is shorted
RED Thermistor is open circuit
POTENTIOMETER LOW WATER HEATER OUTPUT
TEST #3 GREEN voltage output
to relay for 20 seconds.
Normal operation LED matches
Front heater (greeen) LED
SSK SOLID STATE CONTROL
TEST INSTRUCTIONS

17.
RESERVOIR FILL PROCEDURES
The kettle's water level must be maintained at the proper level to submerge the heater
elements. Under normal operating conditions, the sealed water reservoir should never
require the addition of water.
If the red "low water" light comes on during use (while the kettle is in an upright
position), the water level has reached a critically low level. The low water protection
control has automatically shut off the heater elements. The following procedure must
be completed before further use:
NOTE: ave a qualified service technician repair the leakage problem and add
water to the unit. Ensure that the red "low water" light is on when the kettle is upright.
On tilting kettles, it is normal for the red light to come on when the kettle is in a tilted
position, as the elements are not submerged in water at this point.
CAUTION: Only a mixture of distilled water and rust inhibitor should be used when
adding water to a partially filled water reservoir. Local tap water conditions may cause
kettle damage which is not covered under warranty. Rust inhibitor is purchased
locally. Read directions and do not exceed manufacturer's recommendation
(excessive rust inhibitor can also cause solidification).
WARNING: T E FUSED DISCONNECT SWITC MUST BE
OFF BEFORE REMOVING T E KETTLES BOTTOM COVER.
Draining procedure
1. Pull pressure relief valve to insure there is no pressure
within the kettle jacket.
2. Remove bottom covers.
3. Remove low water level probe and allow water to drain.
4. To rinse kettle jacket:
a) On tilting kettles fill jacket from low water probe fitting.
b) On stationary kettles:
1. Replace low water probe.
2. Remove pressure relief valve and replace with
street elbow.
3. Using a small funnel (one made of paper works
great) slowly pour water into the kettle.
5. Allow kettle to drain again.
6. Repeat until water drains clear.
REFILLING UNIT
1. Apply a thread sealant (i.e. Teflon tape) to the water level
probe threads and replace.
2. See RESERVOIR FILL PROCEDURE
DRAINING
PROCEDURE
Pressure
Relief Valve
Low Water
Level Probe
SPRING WATER REQUIREMENTS
When Red “Low Water When the Reservoir is
Kettle Light” comes on, Completely Empty,
Capacity add Distilled Water Add Distilled Water
3 gallon 50 ounces 120 ounces
6 gallon 70 ounces 160 ounces
12 gallon 120 ounces 2 gallon
20 gallon 1 gallon 3 gallon
25 gallon 1.0 gallon 3.8 gallon
30 gallon 1.5 gallon 4.3 gallon
40 gallon 2.0 gallon 4.8 gallon
60 gallon 2.1 gallon 5.8 gallon
80 gallon 2.6 gallon 6.5 gallon
100 gallon 2.8 gallon 7.3 gallon
3. Pull Pressure Relief Valve (A) open to insure vessel is
not pressurized.
4. Remove Pressure Relief Valve (A).
5.
Replace Pressure Relief Valve ( A ) with Street Elbow ( B ).
6. Add Spring Water (C) through the Street Elbow (B), using
a funnel if necessary. Refer to SPRING WATER
REQUIREMENTS chart for the proper amount required.
7. Apply a thread sealant (i.e. Teflon tape) to the Pressure
Relief Valve's (A) thread and replace.
8. Restore power to unit at the fused disconnect switch.
9. The kettle must now be vented. (Refer to the KETTLE
VENTING INSTRUCTIONS).
1. Ensure kettle is at room
temperature and pressure gauge
showing zero or less pressure.
2. Shut off power to the kettle at the
fused disconnect switch.
50
0
100
150 200
250
300
350
400
40
50
60
0
10
20 30
psi kPa
V
E
N
T
A
I
R
A.
*
Remove
Pressure
Relief Valve
B.
Attach
Street
Elbow
C. Fill unit via Street Elbow
*Important- Pull ring on Pressure Relief Valve
prior to removal to insure vessel is not pressurized.

18.
WIRING DIAGRA
200-240v

19.
WIRING DIAGRA
480-600v