Welbilt Cleveland MKEL-40-T User manual

TABLE OF CONTENTS
Statement of Responsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
For your safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Trouble Shooting & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Read the manual thoroughly.
Improper installation, operation or
maintenance can cause property
damage, injury or death.
!
Model # &
Serial #.
Installation, Operation, Maintenance, Parts & Service
This manual is updated as new information and models are released. Visit our website for the latest manual.
Electric Vertical
Mixer Kettles
Part # - KE004011-2 B August 2019
MODELS:
MKEL-40-T
MKEL-60-T
MKEL-80-T
MKEL-100-T
TMKEL-40-T
TMKEL-60-T
TMKEL-80-T
TMKEL-100-T
For your future reference.
Model # ______________________________________
Serial # _______________________________________
Visit www.clevelandrange.com to locate a
service or sales representative in your area.

1.
STATEMENT OF RESPONSIBILITIES /
DÉCLARATION DES RESPONSABILITÉS /
DECLARACIÓN DE RESPONSABILIDADES
This document is for use by experienced
and trained Qualified Cleveland Range,
LLC Authorized Service Representatives
who are familiar with both the safety
procedures, and equipment they
service. Cleveland Range, LLC assumes
no liability for any death, injury,
equipment damage, or property damage
resulting from use of, improper use of,
or failure to use the information
contained in this document. Cleveland
Range, LLC has made every effort to
provide accurate information in this
document, but cannot guarantee that
this document does not contain
unintentional errors and omissions.
The information in this document may
be subject to technical and
technological changes, revisions, or
updates. Cleveland Range, LLC
assumes no liability or responsibility
regarding errata, changes, revisions, or
updates.
Qualified Cleveland Range, LLC
Authorized Service Representatives are
obligated to follow industry standard
safety procedures, including, but not
limited to, OSHA regulations, and
disconnect / lock out / tag out
procedures for all utilities including
steam, and disconnect / lock out / tag
out procedures for gas, electric, and
steam powered equipment and / or
appliances.
All utilities (gas, electric, water and
steam) should be turned OFF to the
equipment and locked out of operation
according to OSHA approved practices
during any servicing of Cleveland Range
equipment
Qualified Cleveland Range, LLC
Authorized Service Representatives are
obligated to maintain up-to-date
knowledge, skills, materials and
equipment.
Ce document est destiné à l’usage des
Représentants de Service qualifiés et
autorisés de Cleveland Range, LLC qui
possèdent l’expérience et la formation ainsi
que la bonne connaissance des mesures
de sécurité et du matériel qu’ils
entretiennent.
Cleveland Range, LLC décline toute
responsabilité pour tout cas de décès,
blessure, dommage matériel ou dommage
aux biens résultant de l'utilisation, de la
mauvaise utilisation ou du manquement
d’utilisation des renseignements contenus
dans ce document.
Cleveland Range, LLC s’est efforcé à
fournir des renseignements précis dans ce
document mais ne peut garantir que ce
document soit exempt d’erreurs et
d’omissions non intentionnelles.
Les renseignements contenus dans ce
document peuvent être assujettis à des
changements techniques et technologiques,
des révisions ou des mises à jour.
Cleveland Range, LLC décline toute
obligation ou responsabilité concernant les
errata, modifications, révisions ou mises à
jour.
Les Représentants de Service qualifiés et
autorisés de Cleveland Range, LLC sont
tenus de se conformer aux mesures de
sécurité normalisées de l’industrie, y
compris, mais sans s'y limiter, les
réglementations de l'OSHA, les procédures
de débranchement / verrouillage /
étiquetage relatives à tous les services
publics, dont l’approvisionnement en
vapeur, et les procédures de
débranchement / verrouillage / étiquetage
relatives aux équipements et/ou appareils
fonctionnant au gaz, à l’électricité et à la
vapeur.
Au cours de tout entretien d’un appareil
Cleveland Range, tous les services publics
(gaz, électricité, eau et vapeur) doivent être
FERMÉS au niveau de l’appareil et le
dispositif de fonctionnement doit être
verrouillé suivant les pratiques approuvées
de l’OSHA.
Les Représentants de Service qualifiés et
autorisés de Cleveland Range, LLC sont
tenus d’actualiser en permanence leurs
connaissances, compétences, matériel et
équipement.
Este documento está destinado para el uso
de los Representantes de Servicio
calificados y autorizados de Cleveland
Range, LLC quienes cuentan con la
experiencia y la capacitación así como el
buen conocimiento de las medidas de
seguridad y de los equipos que mantienen.
Cleveland Range, LLC, declina toda
responsabilidad en caso de cualquier
fallecimiento, lesiones, daños al equipo o
daños a la propiedad resultantes de la
utilización, del uso indebido o de la falta de
utilización de la información provista en este
documento.
Cleveland Range, LLC se ha esforzado en
suministrar información precisa en este
documento, pero no puede garantizar que
este documento esté exento de errores y de
omisiones no intencionales.
La información contenida en este
documento podría estar sujeta a cambios
técnicos o tecnológicos, revisiones o
actualizaciones. Cleveland Range, LLC
declina toda obligación o responsabilidad
con respecto a erratas, modificaciones,
revisiones o actualizaciones.
Los Representantes de Servicio calificados y
autorizados de Cleveland Range, LLC tienen
la obligación de seguir los procedimientos
estándar de seguridad de la industria; los
cuales incluyen pero no se limitan a los
reglamentos de la OSHA (La Administración
de la Seguridad y Salud Ocupacionales), los
procedimientos de desconexión, cierre y
etiquetado relativos a todos los servicios
públicos incluyendo el suministro de vapor y
los procedimientos de desconexión, cierre y
etiquetado para los equipos y/o aparatos
que funcionan a base de gas, electricidad o
vapor.
Cuando se esté dando servicio o
mantenimiento a un aparato de Cleveland
Range, todos los servicios públicos (gas,
electricidad, agua y vapor) deben estar
APAGADOS para el equipo en cuestión y se
debe seguir el procedimiento de cierre de
operaciones de acuerdo con las prácticas
aprobadas por la OSHA.
Los Representantes de Servicio calificados y
autorizados de Cleveland Range, LLC tienen
la obligación de actualizar constantemente
sus conocimientos, destrezas, materiales y
equipamiento.

2.
WARNING: Improper
installation, operation,
adjustment, alteration,
service or maintenance
can cause property
damage, injury or death.
Read the installation
and operating
instructions thoroughly
before installing,
operating or servicing
this equipment.
FOR YOUR SAFETY
Do not store or use
gasoline or any other
flammable liquids and
vapours in the vicinity of
this or any other
appliance.
Do not spray aerosols in the vicinity
of this appliance while it is in
operation.
This appliance is not to be used by
persons with reduced physical,
sensory or mental capabilities, or
lack of experience and knowledge,
unless they have been given
supervision or instruction
concerning use of the appliance by
a person responsible for their safety.
This appliance is not for use by
children and they must be
supervised not to play with it.
Retain this manual for your
reference.
AVERTISSEMENT : Toute
mauvaise pratique en matière
d’installation, de
fonctionnement, de réglage,
de modification, d’entretien ou
de maintenance peut causer
des dommages matériels, des
blessures ou la mort. Lisez la
totalité des instructions
d’installation et d’utilisation
avant d’installer, d’utiliser ou
d’entretenir cet équipement.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ou
utiliser d'essence ou
d'autres liquides ou
vapeurs inflammables à
proximité de cet appareil
ou de tout autre appareil.
Ne pas pulvériser des aérosols dans le
voisinage de cet appareil alors qu'il est
en fonctionnement.
Cet appareil ne doit pas être utilisé par
des personnes dont les capacités
physiques, sensorielles ou mentales
sont réduites, ou des personnes
dénuées d'expérience ou de
connaissance, sauf si elles ont pu
bénéficier, par l'intermédiaire d'une
personne responsable de leur sécurité,
d'une surveillance ou d'instructions
préalables concernant l'utilisation de
l'appareil.
Conservez ce manuel pour votre
référence.
ADVERTENCIA: La indebida
instalación, operación,
ajuste, modificación,
servicio o mantenimiento
puede ocasionar daños a la
propiedad, lesiones o
muerte. Lea detenidamente
las instrucciones de
instalacion y de operación
antes de instalar, poner a
funcionar o dar servicio a
este equipo.
PARA SU SEGURIDAD
No guarde ni use gasolina
o cualesquiera otros
líquidos o vapores
inflamables en las
cercanías de éste o
cualquier otro aparato.
No pulverice aerosoles en las
proximidades de este aparato
mientras está en funcionamiento.
Este aparato no debe ser utilizado
por personas con capacidades
físicas, sensoriales o mentales
reducidas, o que no tengan la
experiencia y los conocimientos
adecuados, a menos que estas
personas hayan recibido
supervisión e instrucciones en
cuanto al uso del aparato por la
persona responsable de la
seguridad de ellas.
Guarde estemanual para su
referencia.
FOR YOUR SAFETY / POUR VOTRE SÉCURITÉ / PARA SU SEGURIDAD

3.
Improper installation, operation, adjustment, alteration,
service or maintenance can cause property damage,
injury or death. Read the installation and operating
instructions thoroughly before installing, operating or
servicing this equipment. / Toute mauvaise pratique en
matière d’installation, de fonctionnement, de réglage, de
modification, d’entretien ou de maintenance peut causer des dommages
matériels, des blessures ou la mort. Lisez la totalité des instructions
d’installation et d’utilisation avant d’installer, d’utiliser ou d’entretenir cet
équipement. / La indebida instalación, operación, ajuste, modificación,
servicio o mantenimiento puede ocasionar daños a la propiedad, lesiones o
muerte. Lea detenidamente las instrucciones de instalacion y de operación
antes de instalar, poner a funcionar o dar servicio a este equipo.
Surfaces and product may be hot! Wear protective
equipment. /Les surfaces et le produit peuvent être
chauds! Portez un équipement de protection. / ¡Las
superficies y el producto pueden estar calientes!
Utilice equipo protector.
Stand clear of product discharge path
when discharging hot product. /
Écartez-vous du chemin de décharge
d’un produit chaud. / Permanezca
alejado de la ruta de descarga del
producto al vaciar producto caliente.
Keep hands away from moving parts and pinch points.
/ Gardez les mains loin des pièces mobiles et des
points de pincement. / Mantenga las manos lejos de
piezas movibles y puntos de presión muy localizada.
Remove electrical power prior to servicing. / Coupez
l'alimentation électrique avant l'entretien. / Desconecte
la energía eléctrica antes de darle servicio.
Risk of electric shock. / Risque de choc électrique. /
Riesgo de choque eléctrico.
Hot product and surfaces. / Produit et
surfaces chaudes. / Producto y
superficies calientes.
Do not touch. / Ne pas toucher. / No
la toque Do not climb, sit or stand on equipment. / Il ne faut pas
monter, s'asseoir ni se tenir debout sur l'équipement. /
No subirse, ni sentarse ni pararse sobre el equipo.
Pressurized device. / Appareil sous pression. /
Dispositivo de presión.
Keep clear of pressure relief discharge. / Restez à
l'écart de la soupape de sureté. / Permanezca alejado
de la descarga de presión.
Do not lean on or place objects on lip. / Ne vous
penchez pas sur oune placez pas des objets sur la
lèvre. / No se apoye ni coloque objetos en el labio.
Inspect unit daily for proper operation. / Inspectez
l’unité tous les jours pour son bon fonctionnement. /
Inspeccione diariamente el funcionamiento correcto de
la unidad.
WARNING / AVERTISSEMENT / ADVERTENCIA
!
Have a qualified service technician maintain your
equipment. / Demandez à un technicien en entretien
et en réparation qualifié d’effectuer l’entretien de votre
équipement. / Haga que un técnico de servicio
calificado mantenga su equipo
Floor may become slippery from product spillage. /
Déversement de produit peut causer de plancher à
être glissante. / Derrame de producto puede causar
piso a ser resbaladizo.
Do not fill kettle above recommended level marked on
outside of kettle. / Ne remplissez pas la chaudière en
excès du niveau recommandé marqué sur la
chaudière. / No llene la marmita arriba del nivel
recomendado marcado fuera de la marmita.
Unit must be anchored as per manual. / Unité doit être
ancrée selon les directives du manuel. / Unidad debe
estar fijado según el manual.
0
Ensure kettle is at room temperature and pressure
gauge is showing zero or less prior to removing any
fittings. / Assurez-vous que la chaudière est à
température ambiante et que le manomètre est à zéro
ou moins avant de retirer des accessoires. /
Asegúrese de que la marmita esté a temperatura
ambiente y el manómetro esté mostrando cero o
menos antes de retirar cualquier accesorio.
Keep appliance and area free and clear of
combustibles. / Gardez l'appareil et son entourage
libre de tous combustibles. / Mantenga el aparato y el
área libres de combustibles.
Do not attempt to operate this appliance during a
power failure. / N’essayez pas de faire fonctionner cet
appareil lors d'une panne de courant. / No intente
poner en marcha este aparato durante un fallo de
suministro eléctrico.
SERVICING / ENTRETIEN / SERVICIO
Heavy / Lourd / Pesado
Team or mechanical lift. / Équipe ou remontée
mécanique. / Equipo o elevador mecánico.
Do not remove guards or operate without them. / Ne
pas supprimer les gardes ou fonctionner sans eux. /
No retire los guardias ni funcionar sin ellos.

4.
INSTALLATION
Model # Unit Unit with
shipping box
MKEL40T 820 lbs. 890 lbs.
MKEL60T 870 lbs. 940 lbs.
MKEL80T 1,130 lbs. 1,200 lbs.
MKEL100T 1,285 lbs. 1,355 lbs.
Model # Unit Unit with
shipping box
TMKEL40T 1,600 lbs. 1,670 lbs.
TMKEL60T 1,670 lbs. 1,740 lbs.
TMKEL80T 1,840 lbs. 1,910 lbs.
TMKEL100T 2,150 lbs. 2,220 lbs.
APPROXIMATE WEIGHTS
GENERAL
Environment:
Insure gas and electrical supplies match rating plate.
Installation of the kettle must be accomplished by qualified
installation personnel working to all applicable local and
national codes.
This equipment is built to comply with applicable standards
for manufacturers. Included among those approval agencies
are: UL, NSF, ASME/N.Bd., CSA, ETL, and others. Many local
codes exist, and it is the responsibility of the owner/installer
to comply with these codes.
Observe all clearance requirements. Do not obstruct the flow
of combustion and ventilation air.
RECEIVING INSPECTION
Before unpacking visually inspect the unit for evidence of
damage during shipping.
If damage is noticed, do not unpack the unit, follow shipping
damage instructions.
SHIPPING DAMAGE INSTRUCTIONS
If shipping damage to the unit is discovered or suspected,
observe the following guidelines in preparing a shipping
damage claim.
1. Write down a description of the damage or the reason for
suspecting damage as soon as it is discovered. This will
help in filling out the claim forms later.
2. As soon as damage is discovered or suspected, notify
the carrier that delivered the shipment.
3. Arrange for the carrier's representative to examine the
damage.
4. Fill out all carrier claims forms and have the examining
carrier sign and date each form.
Unit is heavy use adequate help
or lifting equipment as needed.
1. Carefully cut any straps from
container.
2. Lift off carton.
3. Inspect for hidden damage.
If found refer to “SHIPPING
DAMAGE INSTRUCTIONS”.
4. Cut strap holding unit.
5. Remove lag bolts from feet.
6. Remove manual from kettle
pot. Write down the model#
and serial# of the unit onto
the front of this manual.
7. Lift kettle off skid and move
kettle to its installation location.
8. Discard packaging material
according to local and or state requirements.
VENTILATION
Operation of these units can produce significant levels of steam and
condensate, it is recommended they be installed under a ventilation
hood in a room which has provisions for adequate make up
air. Further information can be obtained by referring to the
U.S.A. National Fire Protection Associations NFPA96
regulations. These standards have also been adopted by the
National Building Code in Canada.
Operating Criteria Acceptable Range
Ambient Air Temperature 15-40 degrees Celsius
Relative Humidity 0-80%
Altitude 0-3000 meters
Voltage 208-480, 3ph
Location Inside building, under ventiltation hood
Model/
Serial#
UNCRATING
Caution:
Straps under tension and will
snap when cut.
Carton may contain staples and
skid contains nails.
Use proper safety equipment
and precautions.

5.
5. Check that mixer bridge is level and guide
pins (see illustration) lock smoothly without
binding. If not repeat steps 1through 4.
NOTE: See Operating Instructions before operating unit.
6. Make electrical connections (see electrical service
connections) and test mixer bridge as follows:
ÞA/ Raise mixer bridge.
ÞB/ Swing bridge out over centre console.
ÞC/ Swing bridge to the left as far as possible.
ÞD/ Lower bridge.
ÞE/ Bridge pins should enter pin hole on kettle perfectly, If
not return to step 1 and repeat leveling steps.
ÞF/ Raise bridge and swing to far right (for twin mixers
only).
ÞG/ Repeat steps Dand E(for twin mixers only).
7. Once positioned and leveled, permanently secure the
kettle's flanged feet to the floor using 5/16 inch stainless
steel lag bolts and floor anchors (supplied by the installer).
Secure each of the flanged feet with one bolt in each hole.
Seal joints of flanged feet with a silicone sealant.
MOVING UNIT
1. While still on skid, move unit as close to final installation
position as possible.
2. Prepare unit for lifting as shown in diagram.
3. Lift gently with a forklift or jacks and remove skid.
4. Lower gently to ground and remove forklift and
blocking.
5.If unit has to be re-positioned, slide gently. Do not twist
or push one side of unit excessively and cause
binding on trunnions.
LEVELING
1. With straight-edge, line the backs of the consoles up with
each other (dotted line A)
.
2.
Level and straight-edge backs of consoles
(dotted line B)
.
Adjustments are made by turning flanges on back feet only.
3.
Level consoles individually from front to back (dotted lines C).
Adjustments are made by turning flanges on front feet only.
4. Re-check that the back is level (dotted line B) and then
the front (dotted line D). Adjust if necessary.
B
A
C
D
B
A
C
D
C
C
C
C
Postitioning
Shim as
required
to make
level with
center
console
(front
and back)
4"x4" or larger
(front and back)
Skid Fork Lift Tongs
Flanged Feed
Jack
Note: Instructions reflect
a more complicated twin
mixer kettle - process for
single mixer kettles is the
same.

6.
INSTALLATION CHECKS
Although the kettle has been thoroughly tested before leaving
the factory, the installer is responsible for ensuring the proper
operation of kettle once installed.
1. Before turning the kettle on, read the vacuum/pressure gauge.
The gauge's needle should be in the green zone. If the needle is
in the "VENT AIR" zone, follow air venting procedure.
2. Supply power to the kettle by placing the fused disconnect
switch to the "ON" position.
3. Turn the temperature control knob to "1" (Min.). The green LED
light should remain lit, indicating the burner is lit, until the set
temperature is reached. Then the green light will cycle on and
off, indicating the burner is cycling on and off to maintain
temperature.
4. Tilt the kettle forward. After a few seconds the red "LOW WATER"
light should be lit when the kettle is in a tilted position. This light
indicates that the burner has automatically been shut off by the
kettle's safety circuit. This is a normal condition when the kettle is
in a tilted position.
5. Raise the kettle to the upright position. The red "LOW WATER"
light should go out when the kettle is upright.
6. Turn the temperature control knob to "10" (Max.) and allow the
kettle to preheat. The green light should remain on until the set
temperature is reached. Then the green light will cycle ON and
OFF, indicating the burner is cycling ON and OFF to maintain
temperature.
MIXER
1. Raise Bridge - If bridge does not raise then check motor rotation.
Bridge should not raise until speed control is turned to minimum and
then adjusted back up.
2. Swing Bridge - Bridge when fully raised should swing without
hitting any object, i.e. control housing, kettle lip. Check that hydraulic
hoses are not being pinched by stops on swivel assembly.
3. Tilt Kettle - Kettle tilts smoothly both down and back up. If power
tilt, check that micro switches are adjusted properly (kettle is level in
upright position and drains fully when tilted) and are not being
crushed by gear.
4. Lower Bridge - Raise bridge. Switch to mix. Turn speed control to
zero to reset micro switch then set speed control to number four.
Check that unit does not begin to mix until bridge has lowered part
way into the kettle. Check that mixer bridge pin lowers into pin hole
correctly
5. Speed Control - Main - Main agitator arm not rotating when set at
"0" but will start to move slowly on "1". Speed control makes positive
contact with micro switch.
6. Speed Control - Secondary - Set main speed control to five.
Adjust secondary control from minimum to maximum. Look for
considerable speed variance.
7. Water Faucets - Turn on hot water faucet. Turn off and check for
leaks in piping and drips from faucet spout. Repeat above with cold
water faucet.
8. Product Discharge - Add water to kettle. Check for leaks from
valve. Open and close valve a few times Valve and check for leaks
again.
ELECTRICAL
ENSURE THE ELECTRICAL SUPPLY MATCHES THE
KETTLE'S REQUIREMENTS AS STATED ON THE RATING
LABEL.
Install in accordance with local codes and/or the
National Electric Code ANSI/NFPA No 70-1981 (USA) or
the Canadian Electric Code CSA Standard C22.1
(Canada). A separate fused disconnect switch must be
supplied and installed. The kettle must be electrically
grounded by the installer.
The electric supply must match the power requirements
specified on the kettle's rating plate. The copper wiring
must be adequate to carry the required current at the
rated voltage. Refer to the specification sheet for
electrical specifications.
1. Ensure main power is turned off before connecting
wires.
2. Remove the screws at the rear of the center
console cover, and remove the cover. A wiring
diagram is affixed to the underside of the console
cover.
3. Feed permanent copper wiring 18" through the cut-
out in the bottom of the console. Connect wiring in
junction box in the bottom of the console.
4. Turn main power back on.
5. Check for correct rotation of electric motor (access
by removing top front cover on center console). If
rotation is incorrect, disconnect main power and
reverse any two of the three live lines.
6. Replace the console cover and secure it with
screws.
CLEANING
After installation the kettle must be thoroughly cleaned and
sanitized prior to cooking.

7.
24
19
18
26
27 25
15
21
19 20
16
17
23
Cleveland
DIGITALWATER METER
EMERGENCY
STOP
10
2
4
5
3
1
11
12
8
13
9
6
7
ITEM # DESCRIPTION FUNCTION
1MAIN POWER SWITCH Power switch for unit.
2. MIX/LIFT SWITCH Sets hydraulics to mix or lift mode.
3. UP/DOWN SWITCH When unit is in lift mode, mixer bridge can be raised or lowered with this switch.
4. MIXER SPEED CONTROL Controls speed of agitators and mixer bridge lift.
5. EMERGENCY STOP BUTTON Stops hydraulic system (agitators and mixer bridge lift).
6. HEAT/COOL SWITCH Switches left hand kettle from heating to cooling.
7. HEAT/COOL SWITCH Switches right hand kettle from heating to cooling.
8. ACTIVE/BYPASS SWITCH Switch to activate or bypass (manual operation) the controller.
9. TEMPERATURE CONTROLLER Digital temperature control and indicator.
10. WATER METER POWER SWITCH Power switch for water meter.
11. WATER METER START SWITCH Starts water flow to kettle.
12. WATER METER INTERRUPT SWITCH Interrupts flow without resetting water meter.
13. WATER METER CONTROL Display and settings for water meter.
15. MIXER BRIDGE Encloses agitator motors.
16. MAIN AGITATOR ARM Provides most of the product movement.
17. SECONDARY AGITATOR ARM Provides reverse agitation and product lift in kettle.
18. SECONDARY SPEED CONTROL KNOB Controls speed of secondary agitator arm.
19. FAUCET SPOUT Delivers water to the kettle.
20. HOT WATER VALVE Turns on hot water.
21. COLD WATER VALVE Turns on cold water.
22. VACUUM/PRESSURE GAUGE Indicates steam pressure in PSI inside steam jacket as well as
vacuum in inches of mercury.
23. POWER TILT CONTROL SWITCH Used for tilting the kettle up or down. Replaced by hand tilt wheel on manual tilt units.
24 DRAW OFF VALVE Discharge valve for product in the kettle.
25. HEAT INDICATOR LIGHT (GREEN) When lit, indicates that the kettle burner is on. Cycles ON-OFF with elements.
26. SOLID STATE TEMPERATURE This control allows the operator to adjust the kettle temperature in increments
CONTROL KNOB from 1 (Min.) to 10 (Max.). (see Temperature Range Chart).
27. LOW WATER INDICATOR LIGHT When lit, indicates that the kettle is low on water and will not operate in this
(Red) condition. This will also light when the kettle is tilted.
OPERATING CONTROLS AND INDICATORS
OPERATING INSTRUCTIONS
WARNING
If for any reason this unit is not
functioning correctly DO NOT
OPERATE. Contact your
authorized service agent.
!

8.
This unit has been fitted with a warning
buzzer for bridge movement and a cover
and screen to prevent contact with
moving mixer arms. Do not remove or
bypass these safeties.
WARNING:
!
OPERATING
THE KETTLE
1. Perform daily startup inspection.
2. Preheat the kettle by turning the ON/OFF Temperature
Control to the desired temperature setting. The Heat
Indicator Light (Green) will remain lit, indicating the
burner is on, until the temperature setting is reached.
When the green light goes off, the burners are off, and
preheating is complete.
NOTE: When cooking egg and milk products, the kettle should not
be preheated, as products of this nature adhere to hot cooking
surfaces.
3. Place food product into the
kettle. The green Heat
Indicator Light will cycle on
and off indicating the burners
are cycling on and off to
maintain the set temperature.
4. When cooking is completed turn Temperature Control to
the "OFF' position.
5. Pour the contents of the kettle into an appropriate
container by tilting the kettle forward or using discharge
valve.
NOTE: Cleaning should be completed immediately after cooked
foods are removed.
NOTE: A five minute complete shut-of period is required
before relighting.
Operating Suggestions
Cleveland Range Mixer Kettles are simple and safe to operate.
The following tips will allow you to maximize the use of your
new mixer.
If a mixer bridge is equipped with a temperature probe for a
controller or thermometer, the probe must be submerged a
minimum of three inches in the product for accurate readings.
Safety
As a safety precaution the MIXER SPEED CONTROL must first
be turned to zero before unit will start to mix.
Always remember, like a cooking pot the kettles become very
hot when cooking. Avoid contact with bare skin.
Intended Use:
Processing of food and pharmaceuticals in non-residential
locations. Not for the making of dough or other heavy dough
like products.
Intended Users:
- Supervised and trained staff during production periods.
- Trained maintanance and service personnel.
Removable component weights
Lbs (kg) 40 gal 60 gal 80 gal 100 gal 125 gal 150 gal
Main arm with blades 21 23 25 28 32 32
(9.5) (10.4) (11.3) (12.7) (14.5) (14.5)
Baffle arm 7 7 8 10 12 12
(3.2) (3.2) (3.6) (4.5) (5.4) (5.4)
Secondary arm 8 8 10 12 13 13
(3.6) (3.6) (4.5) (5.4) (5.9) (5.9)
Screen 7 8 9 10 14 14
(3.2) (3.6) (4.1) (4.5) (6.4) (6.4)
Air valve complete 12 (5.4)
Air cylinder only 8 (3.6)
Air valve body only 4 (1.8)
Noise level
Noise level maximum 80 Decibels.
Mixing Arm Rotation speeds
Arm Speed (RPM)
Primary 0-40
Secondary 0-210
Rim (loading) heights
Rim heights are given below. It is up to owners of the equipment to ensure the
operators are performing the loading in a safe and acceptable manner.
Size Height - BV3 valve Height - PVA3 valve
40 40.5 40.75
60 43.75 44.25
80 44.75 46.26
100 44.5 48.75
125 44.5 48.75
150 48.5 53.5
Emergency
In the event of a fire or other emergency.
Turn off unit
Shut off power supplies including Electrical, Gas or Steam as
applicable. (If safe to do so.)
Using fire extinguishers is only recommended if you are trained
and feel safe to do so. Use only Fire extinguishers rated ABC.
This is a pressure vessel and with a properly operating safety
valve will not exceed rated pressures. Jacket contains water
and trace amounts of rust inhibitor and/or antifreeze.

9.
BB
A
3
9
8
7
6
5
4
2
1
10 0
A
B
General Operation
1. Turn MAIN POWER SWITCH on.
2. Turn Steam Control Valve to control heat kettle.
Lifting & Lowering Bridge
WARNING: Insure FAUCET SPOUT is out of way before
raising or lowering bridge.
1. Turn MIX/LIFT SWITCH to lift icon "A".
2. Turn MIXER SPEED CONTROL to "0" and back up to
"5".
3. Turn and hold UP/DOWN SWITCH to up arrow to
raise or down arrow to lower.
Mixing
1. Turn MIX/LIFT SWITCH to mix icon "B".
2. Turn MIXER SPEED CONTROL SWITCH to "0" and
slowly adjust to desired speed.
3. Adjust SECONDARY SPEED CONTROL KNOB to
desired speed.
Tilting Kettle
1. Raise MIXER BRIDGE and swing to side.
2. For manual tilt: Turn HANDWHEEL.
3. For power tilt: Turn POWER TILT CONTROL SWITCH.
WARNING: Do not tilt kettle when mixer agitators are in
kettle bowl.
Product Discharge Valve
1. For butterfly valve: Push handle in and pull upwards
to open.
2..For air valve: Turn Air Regulator Switch to open or
close.
MAIN POWER
SWITCH
MIX/LIFT
SWITCH
MIXER SPEED
CONTROL SWITCH
UP/DOWN
SWITCH

10.
CARE AND CLEANING
Cooking equipment must be cleaned
regularly to maintain its fast, efficient
cooking performance and to ensure its
continued safe, reliable operation. The
best time to clean is shortly after each
use (allow unit to cool to a safe
temperature).
WARNINGS
Do not use
detergents or
cleansers that are
chloride based or
contain quaternary
salt.
Unit should never be
cleaned with a high
pressure spray hose.
Steel wool should
never be used for
cleaning the stainless
steel.
Do not leave water
sitting in unit when
not in use.
Do not use a metal
bristle brush or
scraper.
CLEANING INSTRUCTIONS
CLEANING INSTRUCTIONS
1. Turn unit off.
2. Remove drain screen (if applicable). Thoroughly wash and rinse the screen either in
a sink or a dishwasher.
3. Prepare a warm water and mild detergent solution in the unit.
4. Remove food soil using a nylon brush.
5. Loosen food which is stuck by allowing it to soak at a low temperature setting.
6. Drain unit.
7. Rinse interior thoroughly.
8. If the unit is equipped with a Tangent Draw-Off Valve, clean as follows:
a) Disassemble the draw-off valve first by turning the valve knob counter-clockwise,
then turning the large hex nut counter-clockwise until the valve stem is free of
the valve body.
b) In a sink, wash and rinse the inside of the valve body using a nylon brush.
c) Use a nylon brush to clean tangent draw-off tube.
d) Rinse with fresh water.
e) Reassemble the draw-off valve by reversing the procedure for disassembly. The
valve's hex nut should be hand tight only.
9. If the unit is equipped with a Butterfly Valve, clean as follows:
a) Place valve in open position.
b) Wash using a warm water and mild detergent solution.
c) Remove food deposits using a nylon brush.
d) Rinse with fresh water.
e) Leave valve open when unit is not in use.
10. If the unit is equipped with an Air Valve, clean as follows:
a) Open product valve.
b) Disconnect air hoses.
c) Remove air cylinder.
d) Remove valve tee.
e) Remove all O-rings.
f) Clean air cylinder, do not submerge in water. Wipe clean and sanitize.
g) Clean and sanitize tee and O-rings.
h) Grease and reinstall O-rings.
i) Reinstall valve tee to kettle outlet.
j) Reinstall air cylinder to bottom of tee.
k) Reconnect air hoses.
l) Close valve and check for alignment.
11. Clean the scraper blades as follows:
a) Remove retaining ring and slide scraper blades off agitator arm.
b)
Place parts in a pan of warm water to soak.
c
Clean in a sink, using a warm water and mild detergent solution.
d) Rinse with fresh water.
e) Allow to dry thoroughly on a flat, clean surface.
12. Using mild soapy water and a damp sponge, wash the exterior, rinse, and dry.
NOTES
➩For more difficult cleaning applications one of the following can be used: alcohol,
baking soda, vinegar, or a solution of ammonia in water.
➩Leave the cover off when the kettle is not in use.
➩For more detailed instructions refer to Stainless Steel Equipment Care and Cleaning
(www.nafem.org/resources/stainlesssteelfinal.doc) on Nafem’s website
(www.nafem.org).
DISPOSAL INSTRUCTIONS
This unit is recyclable. Do not dispose in landfill.
The unit may contain rust inhibitor and or antifreeze within the jacket.
Drain unit and dispose following Federal, State and local regulations.
The majority of the unit is composed of stainless steel. Other alloys
and electrical components make up a small percentage of the total.
Follow Federal, state and local regulations for disposal.
Chloride Cleaners
Wire Brush &
Scrapers
Steel Pads
High Pressure
Spray Hose
Stagnant
Water

11.
PREVENTATIVE MAINTENANCE
FOR MAINTENANCE AND REPAIRS CONTACT YOUR AUTHORIZED MANITOWOC SERVICE AGENCY
AND HAVE A QUALIFIED SERVICE TECHNICIAN MAINTAIN YOUR EQUIPMENT.
If for any reason this unit is not
functioning correctly DO NOT
OPERATE. Contact your
authorized service agent.
WARNING:
!
0
DAILY
PRE-STARTUP
INSPECTION
1. Kettle tilts smoothly, handle is tight and kettle holds in any position (tilting models only).
2. Pressure gauge is in the green when unit is cold.
3. Green light comes on when unit is energized.
4. Red light comes on when unit is tilted (tilting models only).
SIX MONTH SERVICE INSPECTION
1. Perform daily startup inspection.
2. Gaskets are in good condition.
3. Tilt hand wheel is tight.
4. Grease bearings on both trunnions.
5. Check for play in gears (adjust if required).
6. Fasteners securing panels are in place and tight.
7. Perform pressure relief valve periodic test (see Pressure Relief Valve Testing).
8. Adequate exhaust and makeup air is supplied to working area.
9. Check for hydraulic leaks.
10. Check safety systems have not been bypassed.
YEARLY SERVICE INSPECTION
1. Perform six month service inspection.
2. Replace hydralic oil and filter.
3. Check kettle maximum temperature setting (see CALIBRATING PROCEDURE).
4. Perform safety inspection using SAFETY INSPECTION CHECKLIST found in the MAINTENANCE PROCEDURES.

12.
Fault Isolation Procedure
Step Test
1. Is there proper incoming voltage at terminal block?
Yes Go to step #2.
No Correct external power supply problem.
2. Is the red LED illuminated?
Yes Follow Reservoir Fill Procedure. If this does not correct the problem, go to Problem D.
No Go to step #3
3. Is the green LED illuminated?
Yes Go to step #4.
No Go to step #7.
4. Do both contactors energize?
Yes
Check contactor contacts for pitting. Voltage across contactor terminals while in a closed position indicates a poor contact. Replace
contactor/s as necessary. Check elements for short at ground or an open circuit. If element/s are defective contact the factory.
Elements are not field replaceable.
No Go to step #5.
5. Measure continuity across safety thermostat. Is it an open circuit?
Yes Replace defective safety thermostat.
No Go to step #6.
6. Is there 120 VAC present across the coils of the contactors?
Yes Replace defective contactor/s.
No Go to step #7.
7. Remove wire from low water level probe and ground it to the body of the kettle. Do the contactors now energize?
Yes Clean or replace defective low water level probe. Replace defective red LED.
No Go to step #8.
8. Is there 16VAC present at output of 16 VAC transformer?
Yes Go to step #9.
No Replace defective 240/16 VAC transformer.
Possible Causes
1. No incoming power.
2. Kettle is tilted.
3. Low water condition.
4. Defective ON/OFF switch.
5. Defective 12 VDC relay.
6. Defective safety thermostat.
7. Defective contactor/s.
8. Defective potentiometer.
9. Defective low water level probe.
10. Defective thermistor.
11. Defective 240/16 VAC transformer.
12. Defective control box.
13. Defective elements.
DIAGNOSTIC GUIDE
This section contains servicing information intended for use by Authorized Service Personnel.
NOTE 1: If Fault Isolation Procedure is required, be sure to start at step #1.
NOTE 2: On table type kettles the entire control mounting panel may be removed from kettle control housing for easier
troubleshooting and parts replacement.
A/ Problem: Kettle is not heating at all. (Kettle must be on and temperature control set.)
TROUBLESHOOTING AND
MAINTENANCE PROCEDURES
The following trouble shooting guide and maintenance
procedures are meant to be used by Qualified Service Technician
ANY REPAIRS TO THE PRESSURE VESSEL MUST BE DONE BY A CERTIFIED
PRESSURE VESSEL REPAIR SHOP AND ALL REPAIR METHODS AND MATERIALS
MUST BE APPROVED BY THE MANUFACTURER.
For periodic maintenance recommendations see “Operators Manual”.
Extreme caution must be taken if unit is electrically energized for testing.
Remove power from the unit while servicing.
0

13.
Fault Isolation Procedure
Step Test
1. In a cold state, does the pressure gauge read in the green zone?
Yes Go to step #2.
No There is air present in the jacket of the kettle. Follow Kettle Venting Procedure. If constant venting is required, there is a
leak that should be corrected.
2. Do the contactors shut off too early? (before reaching normal maximum operating pressure.)
Yes Go to step #3.
No Check contactor contacts for pitting. Voltage across terminal of contactor while energized signifies a poor contact.
Replace contactor/s as necessary. Check elements for short to ground or open circuit. If elements are defective,
contact the factory. Elements are not field replaceable.
3. Does the green LED remain illuminated after the contactors shut off?
Yes Replace defective safety thermostat.
No Go to step #4.
4. Unplug control box and measure the resistance across potentiometer. Is it approximately 0 ohms at maximum and
50,000 ohms at minimum setting?
Yes Go to step #5.
No Replace defective thermistor.
5. Remove kettle thermistor and allow to cool. Remove edge connector from control box. Test resistance across edge
connector's pins #2 and #7. Is it approximately 100,000 ohms?
Yes Go to step #6.
No Replace defective thermistor
6. Turn the potentiometer on the control box clockwise to increase the maximum operating temperature. Does the kettle
now achieve maximum operating pressure of 30-35 psi in an empty kettle?
Yes Kettle is operating correctly.
No Spray contact cleaner on control terminals and edge connector. Try box again. If problem still exists, replace defective
control box.
9. Measure continuity of ON/OFF switch. Is it operating properly?
Yes Go to step #10.
No Replace defective ON/OFF switch.
10. Unplug control box and measure the resistance across potentiometer. Is it approximately 0 ohms at maximum setting
and 50,000 ohms at minimum?
Yes Go to step #11.
No Replace defective potentiometer.
11. Remove edge connector from control box. While kettle is cold or thermistor is removed and allowed to cool, measure
the resistance between edge connector’s pins #2 and #7. Is it approximately 100,00 ohms?
Yes Spray contact cleaner on control box terminals and edge connector. Try box again, if the problem still exists, replace
defective control box.
No Replace defective thermistor.
Possible Causes
1. Air in jacket requires venting.
2. Defective safety thermostat.
3. Defective potentiometer.
4. Defective thermistor.
5. Defective contactor/s.
6. Defective control box.
7. Defective elements/s.
B/ Problem: Kettle heats too slowly or not hot enough. (Note: normal max. operating pressure with an empty
kettle is 30-35 psi.)
Fault Isolation Procedure
Step Test
1. Does the green LED turn off even though the contactors remain energized?
Yes Replace defective 12 VDC relay.
No Go to step #2.
Possible Causes
1. Defective thermistor
2. Defective potentiometer.
3. Defective 12 VDC relay.
4. Defective control box.
C/ Problem: Kettle is overheating.

14.
Fault Isolation Procedure
Step Test
1. Remove wire from low water level probe and ground the wire to the body of the kettle. Does the red LED turn off?
Yes Replace or clean defective low water level probe.
No Spray contact cleaner on control box terminals and edge connector. Try box again. If problem still exist, replace
defective control box.
Possible Causes
1. Defective low water level probe 2. Defective control box.
D/ Problem: Red LED remains illuminated even though water has been added.
2. Unplug the control box and measure the resistance across the potentiometer, Is the resistance approximately 0 ohms at
maximum and 50,000 ohms at minimum setting?
Yes Go to step #3.
No Replace defective thermistor.
3. Remove kettle thermistor and allow to cool Remove edge connector from control box. Test resistance across edge
connector’s pins #2 and #7. Is it approximately 100,000 ohms?
Yes Go to step #4.
No Replace defective thermistor.
4. Turn the potentiometer on the control box counter-clockwise to decrease the maximum operating temperature. does
the kettle continue to overheat?
Yes Spray contact cleaner on control box terminal and edge connector. Try box again. If problem still exists, replace defective control box.
No Kettle is operating correctly.
B/ MECHANICAL CHECKS
1. Inspect controls, replace damaged seals, switches,
LED's etc..
2. Remove the console cover and check that the seal is
not cracked or split. Replace seal, screws, missing or
worn nylon anchor nuts. Leave cover off.
3. Remove the kettle bottom cover and check that the seal
is not cracked or split. Leave cover off.
4. For units with tilt crank-
A. Check that the kettle tilts smoothly. If there is excess play adjust the worm to gear
clearance with Locking Nuts or Adjusting Screw as required.
B. Check that there is no excessive wear in the trunnion bearings.
C. Apply grease to gear teeth and bearings.
SAFETY INSPECTION CHECKLIST
NOTE: The following instructions are intended for use by qualified service personnel.
The following steps should be completed IN SEQUENCE.
A/ KETTLE PREPARATION
1. Disconnect main power at fused disconnect switch.
2. Kettle should be cold. If necessary add water to kettle pot to cool unit.
3. The pressure gauge should now show a vacuum and have no indication of leakage.
If gauge gauge looks damaged replace gauge.
4. Gauge must be showing a vacuum prior to proceeding. If not check for leaks, and repair
kettle prior to proceeding. Refer to REFERENCE SECTION (KETTLE VENTING INSTRUCTIONS).
Adjusting
Screw
W
orm
Screw and
T
ilt
Gear
Cross
Bar
Locking
Nuts
Illustration inverted for clarity.
Grease Nipples.
Pressure Gauge in Vacuum.

15.
✔
Probe
fully
inserted
in tube
Wiring is properly
connected
D/ LOW WATER LEVEL PROBE:
Probe
bypassed
by running (A) an
additional wire
Probe properly
attached
✔✘Probe
bypassed by
(B) grounding the
connecting wire
✘
(A)
(B)
E/ SAFETY THERMOSTAT
Installation Check:
Incorrect Installations
1. Safety thermostat probe
is not completely
inserted into tubing
(except KET-3-T that
has a small loop).
2. Safety thermostat probe
is removed from tubing.
3. Safety thermostat
electrical connection is
bypassed.
C/ CONTACTOR TEST
1. Remove power to unit.
2. Remove nut holding component mounting plate to
console.
3. Pull plate out and place on top of console. (Depending on how
the installer wired the kettle you may have to remove the
supply wire and reconnect).
4. Physically push in on contacts of each contactor to check
for free movement. Replace contactor(s) if required.
Functional Test:
1. Turn main power on at fused
disconnect switch.
2. Turn kettle on and set temperature
to maximum.
3. Green light will come on and
contactors close.
4. Tilt kettle over. After approximately
a five-second delay the red light
will come on, green light go off
and the contactors will disengage.
5. Turn kettle upright. Green light will
come back on and contactors
reengage.
6. Turn kettle off
7. If unit does not function as above,
make required repairs.
8. Disconnect main power at fused
disconnect switch.
Installation Check:
Correct
Installation
✘
Probe
removed
partially
✘
Probe
removed
completely
✘
Thermostat
electrically
bypassed
123

16.
F/ SAFETY VALVE
Installation Check:
Pressure Relief Valve Periodic Testing Procedure
1. With the kettle empty, set On-Off Switch/Temperature Control to "10"
(Max.). Allow the kettle to heat until the unit cycles off.
2. Switch On-Off Switch/Temperature Control to " 0 " (Off) and disconnect main
power at fused disconnect switch.
3. Stand to the side of the pressure relief valve discharge tube and pull
valve open for a maximum of one second. Repeat test three to four
times. Each time the mechanism should move freely and be
accompanied by a rapid escape of steam.
If valve appears to be sticking replace pressure relief valve.
If foreign material is discharged then drain kettle and replace pressure
relief valve.
✔
✔
✘
1
Plug
✘Plumbed to drain
or water line
2
Tube
diameter
reduced
✘
3
Physical Checks
1.
Check that the PSI rating
on the valve matches
MAWP (maximum
allowable working
pressure) on the plate
welded to the kettle.
2. Check that the Safety
Valve has a "UV" stamp.
3. Check that the valve is
not damaged in any way.
If any of the above criteria
is not met, replace valve.
The above illustrations show the
variations of factory installed Safety
Valves. Any modifications are
unacceptable.
4"
maximum
length
Correct
Installation
Incorrect Installation
G/ CALIBRATING PROCEDURE
1. Kettle must be empty when this procedure is executed.
2. Insure the unit has a vacuum before you begin calibrating procedures. If unit
requires venting see REFERENCE SECTION (KETTLE VENTING
INSTRUCTIONS).
3. Turn kettle ON and set temperature dial to 10 (Max.).
4. Allow the unit to cycle twice (the green light must go on and off).
5. Check temperature of the inner kettle surface with a digital surface thermometer.
For accurate readings move probe around bottom of kettle to locate the hottest
location.
6. Temperature should be between 260° F and 265° F. Pressure gauge should read
between 20 - 28 PSI.
7. Using a screw driver adjust temperature by turning the potentiometer on the
black box. Turn very little. Turn clockwise to INCREASES and counter-clockwise
to DECREASE temperature.
8. Allow the unit to cycle twice.
9. Re-check temperature.
10.
Repeat steps 7- 9until unit is calibrated.
260º - 265º
MAXIMUM
KETTLE
TEMPERATURE
265º
✔
Take reading
from hottest
spot in bottom
of kettle.

17.
THERMISTOR REPLACEMENT
1. Disconnect main power at fused disconnect switch.
2. Remove bottom cover.
3. Locate thermistor.
4. Cut pigtail connection off.
5. Remove wire from ground lug.
6. Remove thermistor from tube.
7. Add new “eye” connector to one of the thermistor
leads and fasten to ground lug.
8. Connect orange wire to the other thermistor lead and
fasten with pigtail connector.
9. Insert thermistor as far as possible into tube and
hold in place. While holding add silicon to secure
thermistor into tube. Insure silicon completely
surrounds tube and thermistor.
10. Replace covers, reconnect power and test operation.
REPAIRING LEAKS IN STEAM
JACKETED KETTLE FITTINGS
If unit will not hold a vacuum the most likely cause is a leak
at one of the fittings. Often, the easiest way to eliminate a
leak is reseal the suspect areas.
1. Water Level Probe Remove, clean threads, apply
teflon thread sealant and reinstall.
2. Pressure Relief Valve A/ Inspect for signs of leaks.
Replace if required.
B/ Remove, clean threads, apply
teflon thread sealant and reinstall.
3. Pressure Gauge A/ Inspect face of gauge. If it
contains moisture on the inside of
face replace.
B/ Remove, clean threads, apply
teflon thread sealant and reinstall.
Pressure
Relief Valve
Pressure Gauge
Water Level Probe

18.
3. Pull Pressure Relief Valve (A) open to insure vessel is
not pressurized.
4. Remove Pressure Relief Valve (A).
5. Replace Pressure Relief Valve ( A ) with Street Elbow ( B ).
6. Add Spring Water (C) through the Street Elbow (B),
using a funnel if necessary. Refer to SPRING WATER
REQUIREMENTS chart for the proper amount required.
7. Apply a thread sealant (i.e. Teflon tape) to the
Pressure Relief Valve's (A) thread and replace.
8. Restore power to unit at the fused disconnect switch.
9.
The kettle must now be vented. (Refer to the KETTLE
VENTING INSTRUCTIONS).
KETTLE VENTING INSTRUCTIONS
1. Ensure kettle is at room
temperature and pressure
gauge showing zero or
less pressure.
2. Shut off power to the kettle
at the fused disconnect
switch. 1.
Set On-Off Switch/Temperature
Control to "10" (Max.). Heat
the empty kettle until unit
cycles off.
2. Vent kettle by pulling safety
valve ring 8-10 times in short
2-3 second blasts with a 5
second interval between
pulls.
NOTE: If unit cycles ON, stop
venting and wait for kettle to
cycle OFF before continuing.
3. Turn kettle OFF. Add cold
water to kettle until its surface
temperature is below 100°F.
The pressure gauge needle
should be in the green zone,
indicating a vacuum in the
kettle’s jacket.
2
3
56
7
8
9
1
4
10
OFF
50
0
100 150 200
250
300
350
400
40
50
60
0
10
20 30
psi kPa
V
E
N
T
A
I
R
50
0
100 150 200
250
300
350
400
40
50
60
0
10
20 30
psi kPa
V
E
N
T
A
I
R
50
0
100 150 200
250
300
350
400
40
50
60
0
10
20 30
psi
kPa
V
E
N
T
A
I
R
A.
*
Remove
Pressure
Relief Valve
B.
Attach
Street
Elbow
C. Fill unit via Street Elbow
*Important- Pull ring on Pressure Relief Valve
prior to removal to insure vessel is not pressurized.
Pressure
Gauge
Pressure
Relief
Valve
Pressure Gauge
Pressure Relief
Valve
KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURES
The following procedure should be preformed at least once every three years to
prevent possible corrosion and ensure the optimum life of the kettle.
RUST INHIBITOR
Use a “radiator rust inhibitor” that can be purchased at
your local automotive centre. It should not contain any
anti-freeze and preferably no lubricant.
To ensure satisfactory mixing follow the manufacturer’s
instructions.
DISPOSAL - Follow all Federal, State and local codes
when disposing of product.
Rust inhibitor can be
dangerous. read label and
follow safety instructions.
DANGER:
Improper refilling of kettle
jacket will result in
irreversible damage to unit.
WARNING:
!
The following venting procedure should be followed when the
Vacuum/Pressure Gauge needle is in the "VENT AIR" zone:
NOTE: Check for and eliminate leaks prior to venting
(See REPAIRING LEAKS IN STEAM JACKETED KETTLE
FITTINGS).

19.
LUBRICATION PROCEDURE
Lubricate the following parts every three months to insure
smooth operation and reduce wear.
TRUNNION HO USING,
WORM SCREW AND
TILT GEAR
These parts are accessed
through the top cover of the
console.
Apply grease to gear teeth.
Check for excessive play and
adjust with adjusting screw
located on top of cross bar.
KETTLE TRUNNIONS
On the left hand side of the
kettle there are two grease
nipples on the top back
portion of the trunnion
housing. On the right hand
side of the kettle you must
remove the console cover to
access the two grease
nipples.
Adjusting
Screw
Worm
Screw and
Tilt
Gear
Cross
Bar
Trunnion Housing
Grease Nipple
HINGE ADJUSTMENT
INSTRUCTIONS
1. Insert 3/8" Allen wrench.
2. Turn clockwise to relieve tension on spring.
3. While tension is released remove one of the two
slotted screws.
4. To prevent Allen wrench from springing back abruptly
while the second slotted screw is removed, insert a pin
(approximately 1/8") in the hole where the first slotted
screw was removed from.
5. Remove second slotted screw.
6. While holding Allen wrench remove pin.
7. Turn Allen wrench clockwise to tighten or counter-
clockwise to loosen tension to produce desired effect.
8. Re-insert pin in one of the two holes.
9. Tighten one slotted screw in the other hole (it may be
necessary to turn Allen wrench slightly to align holes).
10. Remove pin and repeat step number 9 for other
slotted screw.
3/8" Allen wrench
1. If required remove board from holding bracket for better
access.
2. Turn unit on and set to 10 (maximum).
3. Push and hold the SWITCH button for approximately 5
seconds until the CPU starts to flash 1 flash/second. You
are now in TEST #1. Output to 12v relay is disabled. With
kettle upright the DIAGNOSTIC LED should be green, with
kettle tilted it should be red.
4. Push SWITCH button. The CPU starts to flash 2
flash/second. You are now in TEST #2. Check the
DIAGNOSTIC LED for indication of the temperature probe
status.
5. Push SWITCH button. The CPU starts to flash 3
flash/second. You are now in TEST #3. The HEATER
OUTPUT LED should light for 20 seconds and power to
the relay should energize the 12v relay for the heat source.
After 20 seconds test mode is exited and unit reverts to
normal operation.
THIS CONTROL BOX MUST BE
CALIBRATED WHEN REPLACED
(see back for test and
calibration instructions)
SSK Solid State Control (part number KE00458-1)
DIAGNOSTIC
LED
SWITCH
CPU
SWITCH - Push for 5 seconds to enter TEST #1
Press again for TEST #2 and again for TEST #3
CPU - Rapid ashing during normal operation
TEST #1 = 1 ash/sec Water level test
TEST #2 = 2 ash/sec Thermistor test
TEST #3 = 3 ash/sec Heater Ouput test
TEST #1 GREEN Probe senses water
RED No water sensed
TEST #2 GREEN Thermistor is sensed
ORANGE Thermistor is shorted
RED Thermistor is open circuit
POTENTIOMETER LOW WATER HEATER OUTPUT
TEST #3 GREEN voltage output
to relay for 20 seconds.
Normal operation LED matches
Front heater (greeen) LED
SSK SOLID STATE CONTROL
TEST INSTRUCTIONS