Welbilt Cleveland Range KGT-6-T User manual

TABLE OF CONTENTS
Statement of Res onsibilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
For your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
O erating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety Ins ection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Read the manual thoroughl .
Improper installation, operation or
maintenance can cause propert
damage, injur or death.
!
Model # & Serial #.
For your future reference.
Model # ______________________________________
Serial # _______________________________________
Installation, Operation, Maintenance, Parts & Service
This manual is u dated as new information and models are released. Visit our website for the latest manual.
Gas Table Top Kettles
Part # - KE004009-2 B August 2019
MODELS:
KGT6T
KGT12T
KGT12TGB
Visit www.clevelandrange.com to locate a
service or sales re resentative in your area.

STATEMENT OF RESPONSIBILITIES /
DÉCLARATION DES RESPONSABILITÉS /
DECLARACIÓN DE RESPONSABILIDADES
This do ument is for use by experien ed
and trained Qualified Cleveland Range,
LLC Authorized Servi e Representatives
who are familiar with both the safety
pro edures, and equipment they
servi e. Cleveland Range, LLC assumes
no liability for any death, injury,
equipment damage, or property damage
resulting from use of, improper use of,
or failure to use the information
ontained in this do ument. Cleveland
Range, LLC has made every effort to
provide a urate information in this
do ument, but annot guarantee that
this do ument does not ontain
unintentional errors and omissions.
The information in this do ument may
be subje t to te hni al and
te hnologi al hanges, revisions, or
updates. Cleveland Range, LLC
assumes no liability or responsibility
regarding errata, hanges, revisions, or
updates.
Qualified Cleveland Range, LLC
Authorized Servi e Representatives are
obligated to follow industry standard
safety pro edures, in luding, but not
limited to, OSHA regulations, and
dis onne t / lo k out / tag out
pro edures for all utilities in luding
steam, and dis onne t / lo k out / tag
out pro edures for gas, ele tri , and
steam powered equipment and / or
applian es.
All utilities (gas, ele tri , water and
steam) should be turned OFF to the
equipment and lo ked out of operation
a ording to OSHA approved pra ti es
during any servi ing of Cleveland Range
equipment
Qualified Cleveland Range, LLC
Authorized Servi e Representatives are
obligated to maintain up-to-date
knowledge, skills, materials and
equipment.
Ce do ument est destiné à l’usage des
Représentants de Servi e qualifiés et
autorisés de Cleveland Range, LLC qui
possèdent l’expérien e et la formation ainsi
que la bonne onnaissan e des mesures
de sé urité et du matériel qu’ils
entretiennent.
Cleveland Range, LLC dé line toute
responsabilité pour tout as de dé ès,
blessure, dommage matériel ou dommage
aux biens résultant de l'utilisation, de la
mauvaise utilisation ou du manquement
d’utilisation des renseignements ontenus
dans e do ument.
Cleveland Range, LLC s’est effor é à
fournir des renseignements pré is dans e
do ument mais ne peut garantir que e
do ument soit exempt d’erreurs et
d’omissions non intentionnelles.
Les renseignements ontenus dans e
do ument peuvent être assujettis à des
hangements te hniques et te hnologiques,
des révisions ou des mises à jour.
Cleveland Range, LLC dé line toute
obligation ou responsabilité on ernant les
errata, modifi ations, révisions ou mises à
jour.
Les Représentants de Servi e qualifiés et
autorisés de Cleveland Range, LLC sont
tenus de se onformer aux mesures de
sé urité normalisées de l’industrie, y
ompris, mais sans s'y limiter, les
réglementations de l'OSHA, les pro édures
de débran hement / verrouillage /
étiquetage relatives à tous les servi es
publi s, dont l’approvisionnement en
vapeur, et les pro édures de
débran hement / verrouillage / étiquetage
relatives aux équipements et/ou appareils
fon tionnant au gaz, à l’éle tri ité et à la
vapeur.
Au ours de tout entretien d’un appareil
Cleveland Range, tous les servi es publi s
(gaz, éle tri ité, eau et vapeur) doivent être
FERMÉS au niveau de l’appareil et le
dispositif de fon tionnement doit être
verrouillé suivant les pratiques approuvées
de l’OSHA.
Les Représentants de Servi e qualifiés et
autorisés de Cleveland Range, LLC sont
tenus d’a tualiser en permanen e leurs
onnaissan es, ompéten es, matériel et
équipement.
Este do umento está destinado para el uso
de los Representantes de Servi io
alifi ados y autorizados de Cleveland
Range, LLC quienes uentan on la
experien ia y la apa ita ión así omo el
buen ono imiento de las medidas de
seguridad y de los equipos que mantienen.
Cleveland Range, LLC, de lina toda
responsabilidad en aso de ualquier
falle imiento, lesiones, daños al equipo o
daños a la propiedad resultantes de la
utiliza ión, del uso indebido o de la falta de
utiliza ión de la informa ión provista en este
do umento.
Cleveland Range, LLC se ha esforzado en
suministrar informa ión pre isa en este
do umento, pero no puede garantizar que
este do umento esté exento de errores y de
omisiones no inten ionales.
La informa ión ontenida en este
do umento podría estar sujeta a ambios
té ni os o te nológi os, revisiones o
a tualiza iones. Cleveland Range, LLC
de lina toda obliga ión o responsabilidad
on respe to a erratas, modifi a iones,
revisiones o a tualiza iones.
Los Representantes de Servi io alifi ados y
autorizados de Cleveland Range, LLC tienen
la obliga ión de seguir los pro edimientos
estándar de seguridad de la industria; los
uales in luyen pero no se limitan a los
reglamentos de la OSHA (La Administra ión
de la Seguridad y Salud O upa ionales), los
pro edimientos de des onexión, ierre y
etiquetado relativos a todos los servi ios
públi os in luyendo el suministro de vapor y
los pro edimientos de des onexión, ierre y
etiquetado para los equipos y/o aparatos
que fun ionan a base de gas, ele tri idad o
vapor.
Cuando se esté dando servi io o
mantenimiento a un aparato de Cleveland
Range, todos los servi ios públi os (gas,
ele tri idad, agua y vapor) deben estar
APAGADOS para el equipo en uestión y se
debe seguir el pro edimiento de ierre de
opera iones de a uerdo on las prá ti as
aprobadas por la OSHA.
Los Representantes de Servi io alifi ados y
autorizados de Cleveland Range, LLC tienen
la obliga ión de a tualizar onstantemente
sus ono imientos, destrezas, materiales y
equipamiento.
1.

WARNING: Improper
installation, operation,
a justment, alteration,
service or maintenance
can cause property
amage, injury or eath.
Rea the installation
an operating
instructions thoroughly
before installing,
operating or servicing
this equipment.
FOR YOUR SAFETY
Do not store or use
gasoline or any other
flammable liqui s an
vapours in the vicinity of
this or any other
appliance.
Do not spray aerosols in the vi inity of
this applian e while it is in operation.
This applian e is not to be used by
persons with redu ed physi al,
sensory or mental apabilities, or la k
of experien e and knowledge, unless
they have been given supervision or
instru tion on erning use of the
applian e by a person responsible for
their safety.
This applian e is not for use by
hildren and they must be supervised
not to play with it.
Post in a prominent lo ation,
instru tions to be followed in the event
the user smells gas. This information
shall be obtained by onsulting your
lo al gas supplier.
Do not obstru t the flow of ombustion
and ventilation air.
Retain this manual for your referen e.
AVERTISSEMENT : Toute
mauvaise pratique en matière
’installation, e
fonctionnement, e réglage,
e mo ification, ’entretien ou
e maintenance peut causer
es ommages matériels, es
blessures ou la mort. Lisez la
totalité es instructions
’installation et ’utilisation
avant ’installer, ’utiliser ou
’entretenir cet équipement.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ou
utiliser 'essence ou
'autres liqui es ou
vapeurs inflammables à
proximité e cet appareil
ou e tout autre appareil.
Ne pas pulvériser des aérosols dans le
voisinage de et appareil alors qu'il est en
fon tionnement.
Cet appareil ne doit pas être utilisé par des
personnes dont les apa ités physiques,
sensorielles ou mentales sont réduites, ou
des personnes dénuées d'expérien e ou de
onnaissan e, sauf si elles ont pu bénéfi ier,
par l'intermédiaire d'une personne
responsable de leur sé urité, d'une
surveillan e ou d'instru tions préalables
on ernant l'utilisation de l'appareil.
Cet appareil n'est pas destiné à être utilisé
par des enfants et ils doivent être surveillés
pour s'assurer qu'ils ne jouent pas ave
l'appareil.
Affi hez à un endroit bien visible les
instru tions à suivre dans le as où
l'utilisateur sent une odeur de gaz. Ces
informations seront obtenues auprès de
votre fournisseur de gaz lo al.
Ne pas obstruer le flux d'air de ombustion
et de ventilation.
Conservez e manuel pour votre référen e.
ADVERTENCIA: La in ebi a
instalación, operación,
ajuste, mo ificación,
servicio o mantenimiento
pue e ocasionar años a la
propie a , lesiones o
muerte. Lea eteni amente
las instrucciones e
instalacion y e operación
antes e instalar, poner a
funcionar o ar servicio a
este equipo.
PARA SU SEGURIDAD
No guar e ni use gasolina
o cualesquiera otros
líqui os o vapores
inflamables en las
cercanías e éste o
cualquier otro aparato.
No pulveri e aerosoles en las
proximidades de este aparato
mientras está en fun ionamiento.
Este aparato no debe ser utilizado por
personas on apa idades físi as,
sensoriales o mentales redu idas, o
que no tengan la experien ia y los
ono imientos ade uados, a menos
que estas personas hayan re ibido
supervisión e instru iones en uanto
al uso del aparato por la persona
responsable de la seguridad de ellas.
Este aparato no debe ser usado por
los niños y ellos deben ser
supervisados para que no jueguen
on el aparato.
No obstruya el flujo del aire
ombustión y de ventila ión.
Guarde este manual para su
referen ia.
FOR YOUR SAFETY / POUR VOTRE SÉCURITÉ /
PARA SU SEGURIDAD
2.

Improper installation, operation, adjustment, alteration,
servi e or maintenan e an ause property damage,
injury or death. Read the installation and operating
instru tions thoroughly before installing, operating or
servi ing this equipment. / Toute mauvaise pratique en
matière d’installation, de fon tionnement, de réglage, de
modifi ation, d’entretien ou de maintenan e peut auser des dommages
matériels, des blessures ou la mort. Lisez la totalité des instru tions
d’installation et d’utilisation avant d’installer, d’utiliser ou d’entretenir et
équipement. / La indebida instala ión, opera ión, ajuste, modifi a ión,
servi io o mantenimiento puede o asionar daños a la propiedad, lesiones o
muerte. Lea detenidamente las instru iones de instala ion y de opera ión
antes de instalar, poner a fun ionar o dar servi io a este equipo.
Surfa es and produ t may be hot! Wear prote tive
equipment. /Les surfa es et le produit peuvent être
hauds! Portez un équipement de prote tion. / ¡Las
superfi ies y el produ to pueden estar alientes!
Utili e equipo prote tor.
Stand lear of produ t dis harge path when
dis harging hot produ t. / É artez-vous du hemin de
dé harge d’un produit haud. / Permanez a alejado de
la ruta de des arga del produ to al va iar produ to
aliente.
Keep hands away from moving parts and pin h points.
/ Gardez les mains loin des piè es mobiles et des
points de pin ement. / Mantenga las manos lejos de
piezas movibles y puntos de presión muy lo alizada.
Remove ele tri al power prior to servi ing. / Coupez
l'alimentation éle trique avant l'entretien. / Des one te
la energía elé tri a antes de darle servi io.
Risk of ele tri sho k. / Risque de ho éle trique. /
Riesgo de hoque elé tri o.
Hot produ t and surfa es. / Produit et
surfa es haudes. / Produ to y
superfi ies alientes.
Do not tou h. / Ne pas tou her. / No
la toque
Do not limb, sit or stand on equipment. / Il ne faut pas
monter, s'asseoir ni se tenir debout sur l'équipement. /
No subirse, ni sentarse ni pararse sobre el equipo.
Pressurized devi e. / Appareil sous pression. /
Dispositivo de presión.
Keep lear of pressure relief dis harge. / Restez à
l'é art de la soupape de sureté. / Permanez a alejado
de la des arga de presión.
Do not lean on or pla e obje ts on lip. / Ne vous
pen hez pas sur oune pla ez pas des objets sur la
lèvre. / No se apoye ni oloque objetos en el labio.
Inspe t unit daily for proper operation. / Inspe tez
l’unité tous les jours pour son bon fon tionnement. /
Inspe ione diariamente el fun ionamiento orre to de
la unidad.
WARNING / AVERTISSEMENT / ADVERTENCIA
!
Have a qualified servi e te hni ian maintain your
equipment. / Demandez à un te hni ien en entretien
et en réparation qualifié d’effe tuer l’entretien de votre
équipement. / Haga que un té ni o de servi io
alifi ado mantenga su equipo
Floor may be ome slippery from produ t spillage. /
Déversement de produit peut auser de plan her à
être glissante. / Derrame de produ to puede ausar
piso a ser resbaladizo.
Do not fill kettle above re ommended level marked on
outside of kettle. / Ne remplissez pas la haudière en
ex ès du niveau re ommandé marqué sur la
haudière. / No llene la marmita arriba del nivel
re omendado mar ado fuera de la marmita.
Unit must be an hored as per manual. / Unité doit être
an rée selon les dire tives du manuel. / Unidad debe
estar fijado según el manual.
0
Ensure kettle is at room temperature and pressure
gauge is showing zero or less prior to removing any
fittings. / Assurez-vous que la haudière est à
température ambiante et que le manomètre est à zéro
ou moins avant de retirer des a essoires. /
Asegúrese de que la marmita esté a temperatura
ambiente y el manómetro esté mostrando ero o
menos antes de retirar ualquier a esorio.
Keep applian e and area free and lear of
ombustibles. / Gardez l'appareil et son entourage
libre de tous ombustibles. / Mantenga el aparato y el
área libres de ombustibles.
Do not attempt to operate this applian e during a
power failure. / N’essayez pas de faire fon tionner et
appareil lors d'une panne de ourant. / No intente
poner en mar ha este aparato durante un fallo de
suministro elé tri o.
Shut gas supply off prior to servi ing. / Fourniture de
gaz fermée au loin avant d'entretenir. / Suministro de
gas errado apagado antes del mantenimiento.
Unit exhaust ontains arbon monoxide. Operate only
under a properly fun tioning hood with adequate makeup
air. / L'é happement de l'unité émet du monoxyde de
arbone. Exploiter uniquement sous une hotte
fon tionnant orre tement ave une sour e adéquate d'air
d'appoint. / El es ape de la unidad ontiene monóxido de
arbono. Operar solamente bajo una ampana en buen
fun ionamiento on aire de relleno ade uado.
SERVICING / ENTRETIEN / SERVICIO

4.
GE ERAL
nstallation of the kettle must be accomplished by qualified installation
personnel working to all applicable local and national
codes. mproper
installation of product could cause injury or damage.
This equipment is built to comply with applicable standards for
manufacturers. ncluded among those approval agencies are: UL, A.G.A.,
NSF, ASME/N.Bd., CSA, CGA, ETL, and others. Many local codes exist, and
it is the responsibility of the owner/installer to comply with these codes.
Observe all clearance requirements to provide proper make-up air
flow. Do not obstruct the flow of combustion and ventilation air. Check
rating plate to ensure that kettle has been equipped to operate with
the type of gas available at the installation.
RECEIVI G I SPECTIO
Before unpacking visually inspect the unit for evidence of
damage during shipping.
f damage is noticed, do not unpack the unit, follow shipping
damage instructions.
SHIPPI G DAMAGE I STRUCTIO S
f shipping damage to the unit is discovered or suspected,
observe the following guidelines in preparing a shipping
damage claim.
1. Write down a description of the damage or the reason for
suspecting damage as soon as it is discovered. This will
help in filling out the claim forms later.
2. As soon as damage is discovered or suspected, notify
the carrier that delivered the shipment.
3. Arrange for the carrier's representative to examine the
damage.
4. Fill out all carrier claims forms and have the examining
carrier sign and date each form.
VE TILATIO
Gas fired kettles are only to be installed under
a ventilation hood in a room which has
provisions for adequate make up air. Further
information can be obtained by referring to
the U.S.A. National Fire Protection Associations NFPA96
regulations. These standards have also been adopted by
the National Building Code in Canada.
POSITIO I G
CLEARANCE REQUIREMENTS TO COMBUSTIBLE
AND NONCOMBUSTIBLE SURFACES.
Table-top models must be positioned on a firm, level stand
(Cleveland ST-28 or ST-55 recommended), or existing counter
top, and bolted in place.
These models are supplied with mounting hardware. This
hardware threads into the welded bushing on the underside of
the base.
Once the kettle is secure, screw tilt handle into the threaded
hole provided at the right side of kettle.
14 1/2" 2
14 5/8"
10"
2 1/4" - KGT6T
3 1/4" - KGT12T/GB
24" - KGT6T
27" - KGT12T/GB
Model # Back Left Side Right Side
KGT6T 4” 00
KGT12T/GB 4” 00
INSTALLATION
U CRATI G
Caution:
Straps under tension and will snap when cut.
Carton may contain staples and Skid contains Nails.
Use proper safety equipment and precautions.
Unit is heavy use adequate help
or lifting equipment as needed.
1. Carefully cut any straps from
container.
2. Lift off carton.
3. nspect for hidden damage.
f found refer to “SH PP NG
DAMAGE NSTRUCT ONS”.
4. Cut strap holding unit.
5.
Remove wooden 1x6 holding
unit to skid .
Cut Straps
M
Model # Unit Unit with
shipping box
KGT6T 180 lbs. 220 lbs.
KGT12T 195 lbs. 235 lbs.
KGT12TGB 215 lbs. 255 lbs.
APPROXIMATE WEIGHTS
6. Remove manual from
kettle pot. Write down
the model# and serial#
of the unit onto the
front of this manual.
7. Lift kettle off skid and
move kettle to its
installation location.
8. Discard packaging
material according to
local and or state
requirements.
Mounting
Hardware
Model
Serial #
1x6
Cut Straps

GAS
ENSURE THE GAS SUPPLY MATCHES THE KETTLE'S
REQUIREMENTS AS STATED ON THE RATING LABEL.
nstallation must conform, with local codes or in the
absence of local codes, with the National Fuel Gas Code
ANS Z223.1/NFPA 54, or the Natural Gas and Propane
nstallation Code, CSA B149.1.
The appliance and its individual shut-off valve must be
disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in
excess of 1/2 psi (3.45 kPa).
The appliance must be isolated from the gas supply piping
system by closing its individual manual shut-off valve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psi (3.45 kPa).
t is recommended that a sediment trap (drip leg) be installed in the
gas supply line. f the gas pressure exceeds 14” water column, a
pressure regulator must be installed, to provide a maximum of 14”
water column gas pressure to the gas control valve.
Use a gas pipe joint compound which is resistant to L.P.
gas. Test all pipe joints for leaks with soap and water
solution. Ensure that the gas pressure regulator is set for
the manifold pressure indicated on the gas rating plate.
1. Removed supplied manual shut-off valve and establish
mounting location.
2. Add union and
piping as required.
3. Connect the gas
line to the manual
shut-off valve.
ELECTRICAL
ENSURE THE ELECTRICAL SUPPLY MATCHES THE
KETTLE'S REQUIREMENTS AS STATED ON THE
RATING LABEL.
A cord and plug are supplied with the unit. Simply plug the
unit into any grounded outlet rated for a minimum of 10 amps.
The kettle must be electrically installed and grounded in
accordance with local codes, or in the absence of local
codes, with National Electrical Code, ANS /NFPA 70 (USA)
or the Canadian Electrical Code, CSA C22.2, (Canada).
Standard supply voltage is 115 volts A.C., however,
optional A.C. voltages can be supplied on special order. A
separate fused disconnect switch must be supplied and
installed in the high voltage electrical supply line.
The wiring diagram is located under the cover of kettle
control box.
OTE: Units are tested on a in-house ground fault system.
However, there is no guarantee the unit will work on all
ground fault systems. f you are having problems you can
hard wire the unit.
CLEA I G
After installation the kettle must be thoroughly cleaned and
sanitized prior to cooking.
I STALLATIO CHECKS
Although the kettle has been thoroughly tested before
leaving the factory, the installer is responsible for ensuring
the proper operation of kettle once installed.
1. Before turning the kettle on, read the vacuum/pressure
gauge. The gauge's needle should be in the green
zone. f the needle is in the "VENT A R" zone, follow air
venting procedure.
2.Unit has been thoroughly checked for gas leaks at the
factory however the installer should check all
connections using soap bubble or gas detector for any
leaks which may have resulted from shipping or
installation.
3. Supply power to the kettle by placing the fused
disconnect switch to the "ON" position.
4. Open gas shut-off valve to turn on main gas supply..
5. Turn the temperature control dial to "1" (Min.). The green
LED light should remain lit, indicating the burner is lit, until
the set temperature is reached. Then the green light will
cycle on and off, indicating the burner is cycling on and
off to maintain temperature.
6. Tilt the kettle forward. After a few seconds the red
"LOW WATER" light should be lit when the kettle is in a
tilted position. This light indicates that the burner has
automatically been shut off by the kettle's safety circuit.
This is a normal condition when the kettle is in a tilted
position.
7. Raise the kettle to the upright position. The red "LOW
WATER" light should go out when the kettle is upright.
8. Turn the temperature control dial to "10"(Max.) and allow
the kettle to preheat. The green light should remain on
until the set temperature is reached. Then the green
light will cycle ON and OFF, indicating the burner is
cycling ON and OFF to maintain temperature.
9. Turn unit OFF.
WATER
The sealed jacket of the gas-fired kettle is precharged with
the correct amount of a water-based formula, and therefore,
no water connection is required to the kettle jacket.
The kettle can be equipped with optional hot and cold
water taps, requiring 1/2" copper tubing supply lines.
BACK OF KETTLE
UNION
NIPPLE SHUT-OFF
VALVE
GAS
SUPPLY
WAR I G:
!
Electrical Grounding nstructions.
This unit is equipped with a three-prong (grounding) plug for
your protection against shock hazard and should be plugged
directly into a properly grounded three-prong receptacle. Do
not cut or remove the grounding prong from this plug.

6.
6
7
8
5
4
2
1
9
OPERATING INSTRUCTIONS
1. Tilting Handle - Used for tilting the kettle.
2. Vacuum/Pressure Gauge - Indicates steam pressure
and vacuum.
3. Pressure Relief Valve - Pressure safety device.
4. Heat ndicator Light (Green) - Cycles ON-OFF with
burner.
5. Low Water ndicator Light (Red) - When lit, indicates a
low water condition.
6. gnition Failure ndicator Light (Amber) - Indicates
failure of heating system to ignite.
7. Dial -
Turns kettle N/ FF and adjusts the cooking
temperature.
8. Kettle Tilt Lock - Prevents unit from accidental tilting.
9. Water Level Sight Glass - Displays water level in
steam jacket.
OPERATI G THE KETTLE
OTE: f you are cooking an egg or milk product, do not
pre-heat kettle.
1. Perform DA LY PRE-STARTUP NSPECT ON (see
Maintenance).
2. Preheat the kettle by turning the
dial
to the desired
temperature setting (see "Temperature Range Chart").
The Heat ndicator Light (Green) will remain lit,
indicating the unit is heating, until the temperature
setting is reached. When the green light goes off, the
burners are off, and preheating is complete.
3.
Place food product into the kettle. The Heat ndicator
Light (Green) will cycle on and off indicating the burners
are cycling on and off to maintain the set temperature.
OTE: Do not fill kettle above
recommended level marked on
outside of kettle.
4. When cooking is completed
turn
dial
to the "OFF' position.
OTE: A five minute complete shut-of period is required
before relighting.
5. Pour the contents of the kettle into an appropriate
container by tilting the kettle forward. Care should be
taken to pour slowly enough to avoid splashing off
the product.
Temperature Range Chart
KETTLE TILT LOCK
Your unit is equipped with a lock to
prevent accidental tilting. The
following procedure should be used to
tilt the kettle.
1. Grasp the tilt handle.
2. Hold the latch down to unlock tilting mechanism.
3. Pull the handle to tilt kettle.
4. To lock, return the kettle to its upright position and
push handle back.
Temperature Approximate Product Temperature
Control Setting °F °C
MI . 120 49
1. 130 54
2. 145 63
3. 160 71
4. 170 77
5. 185 85
6. 195 91
7. 210 99
8. 230 110
9. 245 118
MAX. 265 130
OTE: Certain combinations of ingredients
will result in temperature variations
WAR I G
If for any reason this unit is not
fun tioning orre tly DO NOT
OPERATE. Conta t your
authorized servi e agent.
!!

7.
CARE A D CLEA I G
Cooking equipment must be cleaned
regularly to maintain its fast, efficient
cooking performance and to ensure its
continued safe, reliable operation. The
best time to clean is shortly after each
use (allow unit to cool to a safe
temperature).
Do not use
detergents or
cleansers that are
chloride based or
contain quaternary
salt.
Unit should never be
cleaned with a high
pressure spray hose.
Steel wool should
never be used for
cleaning the stainless
steel.
Do not leave water
sitting in unit when
not in use.
Do not use a metal
bristle brush or
scraper.
CLEANING INSTRUCTIONS
CLEA I G I STRUCTIO S
1
.Turn unit off.
2. Remove drain screen (if applicable). Thoroughly wash and rinse the screen
either in a sink or a dishwasher.
3.Prepare a warm water and mild detergent solution in the unit.
4.Remove food soil using a nylon brush.
5. Loosen food which is stuck by allowing it to soak at a low temperature
setting.
6.Drain unit.
7. Rinse interior thoroughly.
8.
Using mild soapy water and a damp sponge, wash the exterior, rinse, and dry.
OTES
➩For more difficult cleaning applications one of the following can be used:
alcohol, baking soda, vinegar, or a solution of ammonia in water.
➩Leave the cover off when the kettle is not in use.
➩For more detailed instructions refer to Stainless Steel Equipment Care and
Cleaning (www.nafem.org/resources/stainlesssteelfinal.doc) on Nafem’s
website (www.nafem.org).
Chlori e Cleaners
Wire Brush &
Scrapers
Steel Pa s
High Pressure
Spray Hose
DISPOSAL I STRUCTIO S
This unit is recyclable. Do not dispose in landfill.
The unit may contain rust inhibitor and or antifreeze
within the jacket. Drain unit and dispose following
Federal, State and local regulations.
The majority of the unit is composed of stainless steel. Other alloys
and electrical components make up a small percentage of the total. Follow Federal,
state and local regulations for disposal.
.

8.
DAILY
PRE-STARTUP
I SPECTIO
1. Tilt Handle (A) is tight and knob is in place.
2. Kettle Tilt Lock (B) is functioning correctly.
3. Pressure Gauge (C) is in the green when unit is cold.
4. Green Light (D) comes on when unit is energized.
5. Red Light (E) comes on when unit is tilted.
SIX MO TH SERVICE I SPECTIO
1. Perform daily startup inspection.
2. Screws holding top cover are in place and tight.
3. Flue gasket is in place and in good condition.
4. Burner is held firmly in place and in good condition.
5. Fasteners securing base and support leg are in place and tight.
6. Perform pressure relief valve periodic test (see Pressure Relief Valve Periodic Testing Procedure).
7. Adequate exhaust and makeup air is supplied to working area.
YEARLY SERVICE I SPECTIO
1. Perform six month service inspection.
2. Perform free air calculation (see FREE A R CALCULAT ON).
3. Perform safety inspection using SAFETY NSPEC TON CHECKL ST found in the MA NTENANCE PROCEDURES.
Cleveland Range equipment requires little preventative maintenance.
We do however provide the following chart as a guideline for
inspection and maintenance to keep your unit functioning at 100%.
PREVENTATIVE MAINTENANCE
FOR MAINTENANCE AND REPAIRS CONTACT YOUR AUTHORIZED MANITOWOC SERVICE AGENCY
AND HAVE A QUALIFIED SERVICE TECHNICIAN MAINTAIN YOUR EQUIPMENT.
B
E
D
C
A
KYM TO APPROVED - MARCH 25, 2011
WAR I G
If for any reason this unit is not
fun tioning orre tly DO NOT
OPERATE. Conta t your
authorized servi e agent.
!!

9.
D/ LOW WATER LEVEL PROBE:
Probe
bypassed
by running (A) an
additional wire
Probe properly
attached
✔✘Probe
bypassed by
(B) grounding the
connecting wire
✘
(A)
Functional Test:
1. Turn main power on at fused disconnect
switch.
2. Turn kettle on and set temperature to maximum.
3. Green light will come on and contactors close.
4. Tilt kettle over. After approximately a five-
second delay the red light will come on, green
light go off and the contactors will disengage.
5. Turn kettle upright. Green light will come back
on and contactors reengage.
6. Turn kettle off
7. f unit does not function as above, make
required repairs.
8. Disconnect main power at fused disconnect
switch.
Installation Check:
B/ MECHA ICAL CHECKS
1. nspect controls, replace damaged seals, switches, LED's etc..
2. Remove the console cover and check that the seal is not cracked or split.
Replace seal, screws, missing or worn nylon anchor nuts. Leave cover off.
3. Remove the kettle bottom cover and check that the seal is not cracked or split.
Leave cover off.
4A. For units with tilt handle-
A. Check handle for tightness. f loose apply lock tight and reinstall. Check handle
knob is on end of handle and firmly tightened. f missing replace, if loose apply
lock tight and reinstall.
B. Check that kettle tilts smoothly and there is no excessive wear in the trunnion bearings.
Add grease to nipples as required.
4B. For units with tilt crank-
A. Check that the kettle tilts smoothly. f there is excess play adjust the worm to gear
clearance with Locking Nuts or Adjusting Screw as required.
B. Check that there is no excessive wear in the trunnion bearings.
C. Apply grease to gear teeth and bearings.
SAFETY I SPECTIO CHECKLIST
OTE: The following instructions are intended for use by qualified service personnel.
The following steps should be completed IN SEQUENCE.
A/ KETTLE PREPARATIO
1. Disconnect main power at fused disconnect switch.
2. Kettle should be cold. f necessary add water to kettle pot to cool unit.
3. The pressure gauge should now show a vacuum and have no indication of leakage.
f gauge gauge looks damaged replace gauge.
4. Gauge must be showing a vacuum prior to proceeding. f not check for leaks, and repair
kettle prior to proceeding. Refer to REFERENCE SECT ON (KETTLE VENT NG NSTRUCT ONS).
C/ MARI E LOCK TEST
1. Check that lock mechanism is not bent or damaged.
2. Check that lock clears stop pin on side box without rubbing when kettle is tilted.
3. Check side to side play. Lock should remain fully over stop pin when pushed to it's maximum side to side play.
Adjusting
Screw
Worm
Screw and
Tilt
Gear
Cross
Bar
Locking
Nuts
4B. Illustration in erted for clarity.
4A. Grease Nipples.
Pressure Gauge in Vacuum.

10.
F/ SAFETY VALVE
Installation Check:
Pressure Relief Valve Periodic Testing Procedure
1. With the kettle empty, set On-Off Switch/Temperature Control to "10"
(Max.). Allow the kettle to heat until the unit cycles off.
2.
Switch On-Off Switch/Temperature Control to " 0 " (Off) and disconnect main
power at fused disconnect switch.
3. Stand to the side of the pressure relief valve discharge tube and pull
valve open for a maximum of one second. Repeat test three to four
times. Each time the mechanism should move freely and be
accompanied by a rapid escape of steam.
f valve appears to be sticking replace pressure relief valve.
f foreign material is discharged then drain kettle and replace pressure
relief valve.
✔
✔
✘
1
Plug
✘Plumbed to drain
or water line
2
Tub e
diameter
reduced
✘
3
Physica Checks
1.
Check that the PS rating
on the valve matches
MAWP (maximum
allowable working
pressure) on the plate
welded to the kettle.
2. Check that the Safety
Valve has a "UV" stamp.
3. Check that the valve is
not damaged in any way.
f any of the above criteria
is not met, replace valve.
The above illustrations show the
variations of factory installed Safety
Valves. Any modifications are
unacceptable.
4"
maximum
length
Correct
Insta ation
Incorrect Insta ation
✔
Probe
fully
inserted
in tube
Wiring is properly
connected
E/ SAFETY THERMOSTAT
Installation Check:
Incorrect Insta ations
1. Safety thermostat probe
is not completely
inserted into tubing
(except KET-3-T that
has a small loop).
2. Safety thermostat probe
is removed from tubing.
3. Safety thermostat
electrical connection is
bypassed.
Correct
Insta ation
✘
Probe
removed
partially
✘
Probe
removed
completely
✘
Thermostat
electrically
bypassed
1 2 3

G/ CALIBRATI G PROCEDURE
1. Kettle must be empty when this procedure is executed.
2. nsure the unit has a vacuum before you begin calibrating procedures. f unit
requires venting see REFERENCE SECT ON (KETTLE VENT NG
NSTRUCT ONS).
3. Turn kettle ON and set temperature dial to 10 (Max.).
4. Allow the unit to cycle twice (the green light must go on and off).
5.Check temperature of the inner kettle surface with a digital surface thermometer.
For accurate readings move probe around bottom of kettle to locate the hottest
location.
6. Temperature should be between 260° F and 265° F. Pressure gauge should read
between 20 - 28 PS .
7. Using a screw driver adjust temperature by turning the potentiometer on the
black box. Turn very little. Turn clockwise to NCREASES and counter-clockwise
to DECREASE temperature.
8. Allow the unit to cycle twice.
9. Re-check temperature.
10. Repeat steps 7- 9until unit is calibrated.
260º - 265º
MAXIMUM
KETTLE
TEMPERATURE
265º
✔
Take reading
from hottest
spot in bottom
of kettle.
OPERATI G SEQUE CES
1. Turn On-Off / Temperature Dial*- 14 volt transformer is energized and powers solid state control system.
- Temperature knob is turned up and control box calls for heat.
- Relay (RY-1) closes and powers 24 volt transformer.
- gnition control box is powered.
3. gnitor Sparks*- Gas valve is energized.
- gnitor sparks and ignition occurs.
4. Temperature Reached*- Solid state controls senses temperature reached.
- Relay (RY-1) opens and 24 volt transformer loses power.
- gnition control box is turned off.
- Gas valve closes.
5. Maintaining Temperature*- Solid state controls senses temperature drop.
- Relay (RY-1) closes and powers 24 volt transformer.
- gnitor control box is powered.
- Steps three and four are repeated.
SOLID STATE CONTROL SEQUENCE
Our solid state controls consist of the following components.
On-Off / Temperature*Provides or interrupts electrical power to the control system.
Dial (Potentiometer) Rotate to change resistance from 0 to 50,000 ohms. This resistance is compared to the resistance on the thermistor using a voltage
comparator circuit inside the control box.
f the resistance is lower than the thermistor resistance then the control box will provide 14v dc to pin #8. The green indicator light
illuminates and the control relay (RY-1) is energized closed to provide power to the heating system.
Control Box*Analyzes inputs from water level probe, tilt switch, potentiometer, thermistor. Energizes control relay (RY-1)
Water Level Probe*Senses water in jacket.
Tilt Switch When kettle is in upright position tilt switch is closed to complete circuit between pin #8, the relay (RY-1) and green indicator light.*
Thermistor*The thermistor resistance decreases as temperature increases. When the thermistor resistance equals the potentiometer then 14v dc
is removed from pin #8. The control relay (RY-1) returns to the normally open position.
Green LED Light ndicates that the control box is calling for heat. Pin #8 powered.
Red LED Light ndicates that the water level probe is not immersed in water. Not enough water in the jacket or kettle tilted.
Relay (RY-1) When energized allows the heating circuit to function. Electric elements or gas burner system.
OTES:
*A ground loop circuit must be established between kettle body, water in jacket, water level probe and control box. f this loop is present, it
indicates that there is sufficient water in the kettle for safe operation.
*f there is not sufficient water in the jacket then the loop is broken and the control box will prevent 14v DC from being supplied to pin #8.
The control relay (RY-1) will remain (or return) to the normally open position and the unit cannot heat. The red LED light will be illuminated.

12.
0
KETTLE VE TI G I STRUCTIO S
1. Turn kettle ON and set dial to
10 (Max.), heat the empty
kettle until unit cycles off.
2. Vent kettle by pulling safety
valve ring 8-10 times in short
2-3 second blasts with a 5
second interval between pulls.
OTE: f unit cycles ON, stop
venting and wait for kettle to
cycle OFF before continuing.
3. Turn kettle OFF. Add cold
water to kettle until its surface
temperature is below 100°F.
The pressure gauge needle
should be in the green zone,
indicating a vacuum in the
kettle’s jacket.
2
3
56
7
8
9
1
4
10
OFF
50
0
100
150 200
250
300
350
400
40
50
60
0
10
20 30
psi kPa
V
E
N
T
A
I
R
50
0
100
150 200
250
300
350
400
40
50
60
0
10
20 30
psi kPa
V
E
N
T
A
I
R
Pressure
Gauge
Pressure
Relief
Valve
The following procedure should be followed when the
Vacuum/Pressure Gauge needle is in the "VENT A R" zone:
OTE: Check for and eliminate leaks prior to venting (See
Repairing Leaks in Steam Jacketed Kettle Fittings.
REPAIRI G LEAKS I STEAM
JACKETED KETTLE FITTI GS
f unit will not hold a vacuum the most likely cause is a
leak at one of the components threaded fittings, or within
the component itself.
There are two methods available for preventing leaks. The
advantage of the “Preferred Method” is that you eliminate
all potential leaks.
Preferred Method: Replace (using teflon tape)
Pressure Relief Valve, Pressure Guage, Water Level Probe
and Sight Glass.
Second Method: Remove and reinstall (using teflon
tape) all of the above four components. f unit continues
to lose vacuum replace components as per “Preferred
Method”.
DA GER: PRESSURE RELIEF
VALVE WILL EXHAUST HIGH
TEMPERATURE STEAM. CONTACT
WITH SKIN COULD RESULT IN
SERIOUS BURNS. KEEP FACE,
HANDS AND BOD CLEAR OF
DISCHARGE.
Pressure
Relief Valve
Sight
Glass
Pressure
Gauge
Water Level
Probe
SERVICE PROCEDURES
FOR MAINTENANCE AND REPAIRS CONTACT YOUR AUTHORIZED MANITOWOC SERVICE AGENCY
AND HAVE A QUALIFIED SERVICE TECHNICIAN MAINTAIN YOUR EQUIPMENT.
KYM TO APPROVED - MARCH 25, 2011

13.
RESERVOIR FILL PROCEDURES
DISTILLED WATER REQUIREMENTS
1. Ensure kettle is at room temperature
and pressure gauge showing zero
or less pressure.
2. Remove electrical plug from
power source.
Shut off gas supply to kettle.
3. Pull Pressure Relief Valve (A) open to insure vessel
is not pressurized.
4. Remove Pressure Relief Valve (A).
5. Replace Pressure Relief Valve (A) with 1/2” Street
Elbow (B).
6. Add distilled or bottled water (C)
through the Street Elbow (B),
using a funnel if necessary. Fill
the unit to the high level mark on
the Sight Glass.
7. Apply a thread sealant (i.e. Teflon tape) to the
Pressure Relief Valve's (A) thread and replace.
8.
Reconnect gas and electrical supplies.
9.
The kettle must now be vented. (Refer to the
KETTLE VENT NG NSTRUCT ONS).
Sight
Glass
50
0
100
150 200
250
300
350
400
40
50
60
0
10
20 30
psi kPa
V
E
N
T
A
I
R
A. *
Remove Pressure
Relief Valve
B.
Attach Street
Elbow
C. Fill unit via 1/2” Street Elbow
*Important-
Pull ring on Pressure Relief Valve
prior to removal to
insure vessel is not pressurized.
CALIBRATI G PROCEDURE
1. nsure the unit has a vacuum before you begin
calibrating procedures. f unit requires venting refer
to Kettle Venting nstructions.
2.
Turn dial to "10"(Max.).
3.Allow the unit to cycle twice.
4. Check temperature of the inner kettle surface with a
digital surface thermometer.
5. Temperature should be between 260° F and 265° F.
6. Using a screw driver adjust temperature by turning
the potentiometer on the black box. Turn very little.
Turn clockwise to NCREASES and counter-clockwise
to DECREASE temperature.
7. Allow the unit to cycle twice.
8. Check temperature of the inner kettle surface with a
digital surface thermometer.
9. Repeat steps 4. through 8. until unit is calibrated.
PRESSURE
RELIEF
VALVE
PERIODIC
TESTI G
PROCEDURE
WAR I G: Kettle surface will be hot and steam will be
released during testing. Take necessary precautions
including the use of gloves and eye protection to
prevent personal injury.
1. With the kettle empty, turn dail to "10" (Max.). Allow the
kettle to heat until the unit cycles off.
2.
Turn dial to
"
0
"
(Off).
3. Stand to the side of the pressure relief valve discharge
tube and pull valve open for a maximum of one
second. Repeat test three to four times. Each time the
mechanism should move freely and be accompanied
by a rapid escape of steam.
f valve appears to be sticking replace pressure relief valve.
f foreign material is discharged then drain kettle and
replace pressure relief valve.
f Low Water Light comes on after this procedure, you need
to add water to the jacket (see RESERVO R F LL
PROCEDURE).
KYM APPROVED - MARCH 14, 2011
Kettle When red “Low Water Light” comes on,
Capacity add distilled or botttled water.
6 gallon 70 ounces
12 gallon 120 ounces
DA GER:
PRESSURE RELIEF VALVE WILL
EXHAUST HIGH TEMPERATURE STEAM.
CONTACT WITH SKIN COULD RESULT IN
SERIOUS BURNS. KEEP FACE, HANDS
AND BOD CLEAR OF DISCHARGE.

14.
KETTLE JACKET CLEA OUT A D PASSIVATIO PROCEDURES
The following procedure should be preformed at least once every three years to prevent possible corrosion
and ensure the optimum life of the kettle.
Remove
Pressure
Relief
Valve
Attach
Street
Elbow
Fill unit via Street Elbow
Important-
Pull pressure relief valve
ring open to insure vessel
is not pressurized.
APPROVED - MARCH 18, 2011
PROCEDURE
1. Ensure kettle is at room temperature and
pressure gauge showing zero or less pressure.
2. Shut off and disconnect gas supply.
3. Remove electrical plug from power source.
4. Remove bolts holding kettle to tabletop.
5. Pull ring on pressure relief valve to insure there
is no pressure within the kettle jacket.
6. Remove pressure relief valve.
7. Replace pressure relief valve with street elbow (see
above illustration).
8. Remove sight glass from left side of kettle.
9. Tilt kettle on its side (sight glass opening facing
downwards) and allow to drain. Flush out with water.
50
0
100
150 200
250
300
350
400
40
50
60
0
10
2030
psi kPa
V
E
N
T
A
I
R
RUST I HIBITOR
Use a “radiator rust inhibitor” that can be purchased at
your local automotive centre. t should not contain any
anti-freeze and preferably no lubricant.
To ensure satisfactory mixing follow the manufacturer’s
instructions.
D SPOSAL - Follow all Federal, State and local codes
when disposing of product.
10. Tilt kettle upright, apply a thread sealant (i.e. Teflon
tape) to the sight glass threads and replace.
11. Refer to chart below to determine the required
volume of water.
12. n a separate container mix water with the required
rust inhibitor.
13. Fill jacket via the street elbow with the mixture.
14. Remove street elbow.
15. Apply a thread sealant (i.e. Teflon tape) to the pressure
relief valve and replace.
16. Reconnect gas and electrical supplies.
17. Turn kettle on, vent and heat to high for 1/2 hour.
18. Cool kettle.
19. Repeat steps 5-15.
20. Replace bolts holding kettle to tabletop.
21. Reconnect gas and electrical supplies.
22. Turn kettle on and vent kettle.
Kettle Size Volume of Mixture
U.S. Gal. Liters
6 U.S. Gal. 1.6 5.8
12 U.S. Gal. 2.2 8.3
✔
Probe
fully
inserted
in tube
Wiring is properly
connected
Probe properly
attached
✔
SAFETY
THERMOSTAT
CO ECTIO
LOW WATER
LEVEL PROBE
CO ECTIO

15.
ATURAL GAS TO PROPA E
CO VERSIO KIT
(for KGT6T & KGT12T/GB)
TH S CONVERS ON K T SHALL ONLY BE NSTALLED BY A
QUAL F ED SERV CE AGENCY
For use at 0-2000 feet elevation on Honeywell valves Model
8305. For higher elevations consult the factory.
PART #’s KE003716-1 kit for KGT6T (34,000 BTU)
KE003716-2 kit for KGT12T/GB (52,000 BTU)
ncludes parts listed below:
APPROVED - APR L 1, 2011
PART # DESCRIPTION QTY.
KE53406-2 Orifice, 1.75mm, Propane Gas (for KGT6T) . . . . . . .1
KE53406-12 Orifice, 2.15mm, Propane Gas (for KGT12T/GB) . . .1
KE603911-1 Conversion Label (for KGT6T) . . . . . . . . . . . . . . . . . .1
KE603911-2 Conversion Label (for KGT12T/GB) . . . . . . . . . . . . . .1
KE55240-4 Gas Valve Conversion Kit . . . . . . . . . . . . . . . . . . . . .1
KE603910 nstruction Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
This conversion kit shall be installed by a qualified
service agency in accordance with the manufacturer’s
instructions and all applicable codes and requirements
of the authority having jurisdiction. f the information in
these instructions is not followed exactly, a fire, and
explosion or production of carbon monoxide may result
causing property damage, personal injury or loss of life.
The qualified service agency is responsible for the
proper installation of this kit. The installation is not
proper and complete until the operation of the
converted appliance is checked as specified in the
manufacturer’s instructions supplied with the kit.
The gas supply shall be shut off prior to disconnecting
the electrical power, before proceeding with the
conversion.
INSTRUCTIONS
1.
Shut off gas supply.
2. Unplug electrical cord from source.
3. Replace the gas orifice with the one supplied.
4. Remove cover.
5. Remove component mounting plate to get
access to the gas valve.
6. Follow instructions in KE55240-4, GAS VALVE
CONVERS ON K T to convert gas valve to 10 in
W.C.
7. Check inlet pressure is between 12-14 inches
W.C.
8. Using instructions from kit KE55240-4 check
input rate of unit.
9.
On the underside of the console cover with
indelible marker place the following information:
Company, Name, Address & Date of Conversion.
10.
Reassemble unit.
11.
nstall conversion label as close as possible to
the existing rating plate.
12. Reconnect gas and electrical supply.
13.
Test kettle operation buy following
“ NSTALLAT ON CHECK” section of the service
manual.
Photo showing manometer hooked up to outlet side of
valve.
KE603910
nstall
conversion
label here.
WAR I G:
CAUTIO
!
!

16.
THERMISTOR REPLACEME T
1. Disconnect main power at fused disconnect switch.
2. Remove bottom cover.
3. Locate thermistor.
4. Cut pigtail connection off.
5. Remove wire from ground lug.
6. Remove thermistor from tube.
7. Add new “eye” connector to one of the thermistor
leads and fasten to ground lug.
8. Connect orange wire to the other thermistor lead and
fasten with pigtail connector.
9. nsert thermistor as far as possible into tube and
hold in place. While holding add silicon to secure
thermistor into tube. nsure silicon completely
surrounds tube and thermistor.
10. Replace covers, reconnect power and test operation.
REPAIRI G LEAKS I STEAM
JACKETED KETTLE FITTI GS
f unit will not hold a vacuum the most likely cause is a leak
at one of the fittings. Often, the easiest way to eliminate a
leak is reseal the suspect areas.
1. Water Level Probe Remove, clean threads, apply
teflon thread sealant and reinstall.
2. Pressure Relief Valve A/ nspect for signs of leaks.
Replace if required.
B/ Remove, clean threads, apply
teflon thread sealant and reinstall.
3. Pressure Gauge A/ nspect face of gauge. f it
contains moisture on the inside of
face replace.
B/ Remove, clean threads, apply
teflon thread sealant and reinstall.
Pressure
Relief Valve
Pressure Gauge
Water Level Probe

17.
LUBRICATIO PROCEDURE
Lubricate the following parts every three months to insure
smooth operation and reduce wear.
TRUNNION HO USING,
WORM SCREW AND
TILT GEAR
These parts are accessed
through the top cover of the
console.
Apply grease to gear teeth.
Check for excessive play and
adjust with adjusting screw
located on top of cross bar.
KETTLE TRUNNIONS
On the left hand side of the
kettle there are two grease
nipples on the top back
portion of the trunnion
housing. On the right hand
side of the kettle you must
remove the console cover to
access the two grease
nipples.
Adjusting
Screw
Worm
Screw and
Tilt
Gear
Cross
Bar
Trunnion Housing
Grease Nipple
HI GE ADJUSTME T
I STRUCTIO S
1. nsert 3/8" Allen wrench.
2. Turn clockwise to relieve tension on spring.
3. While tension is released remove one of the two
slotted screws.
4. To prevent Allen wrench from springing back abruptly
while the second slotted screw is removed, insert a pin
(approximately 1/8") in the hole where the first slotted
screw was removed from.
5. Remove second slotted screw.
6. While holding Allen wrench remove pin.
7. Turn Allen wrench clockwise to tighten or counter-
clockwise to loosen tension to produce desired effect.
8. Re-insert pin in one of the two holes.
9. Tighten one slotted screw in the other hole (it may be
necessary to turn Allen wrench slightly to align holes).
10. Remove pin and repeat step number 9 for other
slotted screw.
3/8" Allen wrench
1. f required remove board from holding bracket for better
access.
2. Turn unit on and set to 10 (maximum).
3. Push and hold the SW TCH button for approximately 5
seconds until the CPU starts to flash 1 flash/second. You
are now in TEST #1. Output to 12v relay is disabled. With
kettle upright the D AGNOST C LED should be green, with
kettle tilted it should be red.
4. Push SW TCH button. The CPU starts to flash 2
flash/second. You are now in TEST #2. Check the
D AGNOST C LED for indication of the temperature probe
status.
5. Push SW TCH button. The CPU starts to flash 3
flash/second. You are now in TEST #3. The HEATER
OUTPUT LED should light for 20 seconds and power to
the relay should energize the 12v relay for the heat source.
After 20 seconds test mode is exited and unit reverts to
normal operation.
THIS CONTROL BOX MUST BE
CALIBRATED WHEN REPLACED
(see back for test and
calibration instructions)
SSK Solid State Control (part number KE00458-1)
DIAGNOSTIC
LED
SWITCH
CPU
SWITCH - Push for 5 seconds to enter TEST #1
Press again for TEST #2 and again for TEST #3
CPU - Rapid ashing during normal operation
TEST #1 = 1 ash/sec Water level test
TEST #2 = 2 ash/sec Thermistor test
TEST #3 = 3 ash/sec Heater Ouput test
TEST #1 GREEN Probe senses water
RED No water sensed
TEST #2 GREEN Thermistor is sensed
ORANGE Thermistor is shorted
RED Thermistor is open circuit
POTENTIOMETER LOW WATER HEATER OUTPUT
TEST #3 GREEN voltage output
to relay for 20 seconds.
Normal operation LED matches
Front heater (greeen) LED
SSK SOLID STATE CO TROL
TEST I STRUCTIO S

18.
WIRI G
DIAGRAM
4
4
10
13
11 15
3
14
12
5
1 2
8
8
9
6
7
ITEM # PART # DESCRIPTION
1. KE55486-2 L.E.D., RED
2 KE55486-3 L.E.D., GREEN
3. KE55486-4 L.E.D., AMBER
4. SE00114 POTENT OMETER W TH ON/OFF SW TCH, C/W RUBBER BOOT
5. KE00458-1 SOL D STATE CONTROL BOX
6. KE00515 THERM STOR ASSEMBLY
7. KE50556-1 WATER LEVEL PROBE
8. KE50753-7 RELAY
9. KE50294-1 MERCURY SW TCH
10. KE53838-27 TRANSFORMER, 120/14V OPT ON
KE53838-21 TRANSFORMER, 240/16V OPT ON
11. KE53437-2 GN TOR
12. KE55069-6 SAFETY THERMOSTAT
KE53469-2 GN T ON CONTROL #05-296466-151
14. KE53838-20 TRANSFORMER, 120/24V OPT ON
KE53838-18 TRANSFORMER, 240/24V OPT ON
15. KE55240-8 GAS VALVE
, NATURAL
15. For conversion to propane gas see GAS VALVE REPLACEMENT K T
KYM TO APPROVED - MARCH 25, 2011

19.
SERVICE PARTS
WARRANTY
Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair
Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment.
n order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory-supplied replacement
parts should be used. The use of other than factory supplied replacement parts will void warranty.
FAUCET ASSEMBLY
ITEM # PART # DESCRIPTION QTY.
SPK2 SINGLE PANTRY FAUCET (includes items 1-10)
DPK2 DOUBLE PANTRY FAUCET (includes items 1-8 & 11)
1. KE50825-2 3/4" SPOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2. FA95007-10 RETA N NG R NG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
3. FA05002-19 "O" R NG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
4. KE51736 LONG FAUCET NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
5. KE54159 FAUCET MOUNT NG BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
6. FA11258 HEX CAP SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
7. FA31029 LOCK WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
8. FA31029 HEX NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
9. KE51401 S NGLE PANTRY BODY (c/w item 12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10. KE50335 ADAPTER WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11. KE51403 DOUBLE PANTRY BODY (c/w item 12 & 13) . . . . . . . . . . . . . . . . . . . . . . . . . .1
12. SE50447 REPLACEMENT HORSESHOE WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
13. SE50021 REPLACEMENT STEM ASSEMBLY, COLD WATER . . . . . . . . . . . . . . . . . . . . . .1
14. SE50020 REPLACEMENT STEM ASSEMBLY, HOT WATER . . . . . . . . . . . . . . . . . . . . . . . .1
1
9
11
10
13
1314
12
6
5
7
8
6
5
7
8
2
3
4
KYM APPROVED - FEB. 23, 2011