Welcon WE2A D048 Series User manual

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WELCON
Servo Drive
Hardware Manual
WE2A_D048_10_FS0007_C

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Precautions
- Please read this manual carefully before installing and commissioning.
- WELCON SYSTEMS assumes no responsibility whatsoever for any loss or damage arising
out of use for any purpose.
Copyright Notice
© 2022 WELCON Systems. All rights reserved.
Copyright in this document is reserved exclusively by WELCON SYSTEMS. That is, the
owner of the text, images, and all other materials listed in this document is WELCON
SYSTEMS. Therefore, the unauthorized distribution, transfer, or duplication of the text,
images, and other materials in this document without the written permission of the
copyright holder, WELCON SYSTEMS, is prohibited.

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CONTENTS
Precautions ..................................................................................................................................................................... 2
Copyright Notice ......................................................................................................................................................... 2
CONTENTS................................................................................................................................................ 4
1. Safety Information ......................................................................................................................... 5
Use environment ......................................................................................................................................................... 6
2. Technical Information .................................................................................................................... 7
2.1. Mechanical Data .................................................................................................................................................. 7
2.2. Electrical Data ....................................................................................................................................................... 8
3. Wiring ............................................................................................................................................. 10
3.1. Tools ....................................................................................................................................................................... 10
3.2. Connections ........................................................................................................................................................ 10
3.3. Regenerative resistance ................................................................................................................................. 11
3.4. Control Power .................................................................................................................................................... 12
3.5. Motor Power....................................................................................................................................................... 13
3.6. Motor UVW ......................................................................................................................................................... 14
3.7. Digital Encoder (Port A) ................................................................................................................................ 15
3.8. Digital Encoder (Port B) ................................................................................................................................. 16
3.9. GPIO ....................................................................................................................................................................... 17
3.10.CAN ....................................................................................................................................................................... 19
3.11.USB ........................................................................................................................................................................ 20
Question : www.welconsystems.com

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1. Safety Information
 Safety accidents and damage to the product may occur, so be sure to read the safety
instructions before use and use it correctly.
⚠ Warnings
- 전원이 켜진 상태에서 서보 드라이브 주 전원을 연결/분리하지 마십시오.
Do not connect/disconnect the main power of the servo drive while the power is on.
- 전원이 켜진 상태에서 서보 드라이브 엔코더 케이블 및 I/O를 연결/분리하지 마십시오.
모터 및 서보 드라이브의 고장 원인이 될 수 있습니다.
Do not connect/disconnect the servo drive encoder cable and I/O while the power is
on. Motor and servo drive may be damaged.
- 전원 케이블은 모터가 움직이지 않을 때도 고전압을 전달할 수 있습니다.
The power cable can carry high voltage even when the motor is not moving.
- 서보 드라이브의 메인 전원은 드라이브 사양에 맞춰 정확히 입력되어야 합니다.
드라이브 파손 및 고장의 원인이 될 수 있습니다.
The main power of the servo drive must be accurately input according to the drive
specifications. It may cause damage to the drive
- 서보 드라이브 U, V, W 출력 단자에 전원을 직접 접속하지 마십시오.
Do not connect power directly to the servo drive U, V, W output terminals.
- 서보 드라이브 전원을 차단 한 후 캐패시터가 완전히 방전된 후 전원을 분리해 주십시
오.
After turning off the servo drive power, disconnect the power after the capacitor is
completely discharged.

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⚠ Cautions
- U, V, W 케이블과 Encoder 케이블은 반드시 분리하여 배선해 주십시오.
Be sure to separate U, V, W cables and encoder cables before wiring.
- 전원 차단 후 U, V, W 케이블과 Encoder 케이블 배선작업을 진행하십시오.
After turning off the power, proceed with wiring the U, V, W cables and encoder cables.
- 떨어뜨리거나 강한 충격을 가하지 마십시오.
Do not drop it or subject it to strong impact.
- 가연성 물질, 물 근처는 설치를 하지 말아주십시오.
Do not install near flammable substances or water.
- 서보 드라이브 내부에 피복이나 구리선 등이 들어가지 않도록 해 주십시오.
Make sure that no sheath or copper wire gets inside the servo drive.
- Encoder 케이블은 쉴드 케이블 사용을 권장합니다.
It is recommended to use shielded cables for encoder cables.
- EtherCat 케이블은 CAT.7 이상의 케이블 사용을 권장합니다.
For EtherCat cables, it is recommended to use CAT.7 cables.
- 초기 전원 투입 전 모터의 U, V, W 및 Encoder 케이블 등을 확인하여 주십시오.
Check the U, V, W and encoder cables of the motor before turning on the power.
- 노이즈 방지를 위해 Encoder 케이블 및 U, V, W 및 전원 FG 접속을 권장합니다.
It is recommended to connect the encoder cable and U, V, W and power FG to prevent
noise.
Use environment
환경 조건
Operating Temperature 0 °C to 50 °C
Maximum Humidity 90[%] RH
Operating Place A place free of iron, flammable gas, dust, etc.

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2. Technical Information
2.1. Mechanical Data
Item Unit Description
Weight g 366
SIZE (L x W x H) mm 125.4 * 81 * 35
Fastener M3
*For details, please refer to the 3D Modelling on the homepage.

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2.2. Electrical Data
WE2A-D048/10-FS0007-C
Ratings 10
Continuous Output Current A rms 10
Peak Output Current A rms 20
Basic Specifications
Feature Specification
Number of control axes 2
Motors DC/BLDC/PMSM/VCM Rotary servo motors, Linear servo motors
Current(Torque) Control
Control Periodic 20KHz
Control Loop PI + Feed-forward
Velocity & Position
Control
Control Periodic 4KHz
Control Loop Cascade P/PI + Feed-forward
Filters First order low pass filter, Four notch filters,
First order adaptive windowing filters.
Reference Command Current/Velocity/
Position USB + CANopen
Auto Tuning Method
Automatic self-configuration and
optimization of motor phasing, wires,
current control loop, velocity control loop.
GUI User Interface WELSS(WelconServoStudio), Setting, Drive,
Motor, Feedback, I/O, Motion
Input Voltage Motor Voltage: 12~48VDC, Control Voltage: 12~48VDC
Protective Functions Under- and over-voltage, Over-current, Over-load(with I
2
T), Drive
over-temperature
Compliance Standard CE, KC
Environment
Ambient temperature: Operation 0-50℃, Storage 0-70℃
Humidity: 10-90%
Vibration: 1.0g

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Communication
Feature Specification
CAN
CANopen – CiA 301 application layer and CiA 402 device profile for
drives and motion control.
Bit rate : 125kbps ~ 1Mbps
USB Baud rate : up to 3Mbps
Maximum cable length 3m
I/O
Feature Specification
Digital Input
Quantity 6 (with STO) x 2
Signal Configurable. Opto-isolated. Open collector
Voltage 24V
Digital Output
Quantity 2 x 2
Signal Configurable. Opto-isolated. Open collector
Voltage 24V
Max. Output Current 35mA
Motor Feedback
General Supply Voltage 5VDC
Incremental Encoder
Signal
CH1 : A-quad-B with or without index, RS422,
Differential
CH2 : A-quad-B with or without index,
Single-ended
A-quad-B Max Input
Frequency 10MHz (before quadrature)
Digital Hall Sensor Signal Single-ended
Type Separated hall sensor

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3. Wiring
3.1. Tools
Tool Manufacturer Part Number
Hand crimp Tool MOLEX 63811-6300
Hand crimp Tool MOLEX 63819-0500
3.2. Connections
Connector Function Connector Function
CN1 Regenerative resistance CN7 Motor #1 Digital Encoder
CN2 Control Power CN8 Motor #2 Digital Encoder
CN3 Motor #1 Power CN9 Motor #1 GPIO
CN4 Motor #2 Power CN10 Motor #2 GPIO
CN5 Motor #1 UVW CN11 CAN #1, CAN #2
CN6 Motor #2 UVW CN12 USB

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3.3. Regenerative resistance
EC350V-2P
ECH350R-02P J704
Pin Signal
1 R+
2 R-
⚠
- Be sure to connect the regenerative resistor after changing the regen clamp cut-off
voltage value(Object Index : 0x5013) using WELSS UI.
- On systems with large inertia, do not make large speed changes all at once.

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3.4. Control Power
5ESDV-02P
5EHDR-02P J701
Pin Signal Input Power
1 VCC 12~48VDC
2 GND GND
⚠
- Do not connect/disconnect the servo drive while the power is on.
- Before applying power, make sure that the DC supply is within the specified range.
- make sure the proper plus and minus connections are in order.

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3.5. Motor Power
5ESDV-03P
5EHDR-03P J702, J703
Pin Signal Input Power
1 VCC 12V~ 48VDC
2 GND GND
3 FG FG

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3.6. Motor UVW
5ESDV 04P
5EHDR-04P J801, J901
Pin Signal
1 U (VCM or DC Motor : +)
2 V (VCM or DC Motor : -)
3 W
4 FG

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3.7. Digital Encoder (Port A)
Molex_51353-1600 Molex_56134-9000
Molex 55959-1630 J201, J202
Pin Signal
1 Encoder_A+
2 Encoder_A-
3 Encoder_B+
4 Encoder_B-
5 Encoder_I+
6 Encoder_I-
7 HALL_U
8 HALL_V
9 HALL_W

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3.8. Digital Encoder (Port B)
Molex_51353-1600 Molex_56134-9000
Molex 55959-1630 J201, J202
Pin Signal
1 HALL_U
2 Encoder_A
3 HALL_V
4 Encoder_B
5 HALL_U
6 Encoder_I
*The pin maps of Motor #1 Encoder and Motor #2 Encoder are the same.
*When using Dual Feedback, only Hall Sensor A can be selected in WELSS UI.

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3.9. GPIO
Molex_51353-1000 Molex_56134-9000
Molex 55959-1030 J301
Pin Signal
1 GPI 0
2 GPI 1
3 GPI 2
4 GPI 3
5 GPI 4
6 GPI 5
7 GPI_COMMON
8 GPO 0
9 GPO 1
10 GPO_COMMON
*The pin maps of Motor #1 DIO and Motor #2 DIO are the same.

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<Digital Input Circuit>
<Digital Output Circuit>

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3.10. CAN
 종단 저항 설정 스위치를 이용하여 CAN 신호선의 양 끝단에 종단 저항 연결
- Connect the terminating resistor to both ends of the CAN signal line using the
terminating resistor setting switch.
[CAN Communication]
Molex_35507-0400 Molex_50212-8000
Molex 35363-0460 J102, J103
Pin Signal
1 HIGH
2 LOW
3 GND
4 FG

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3.11. USB
USB-Mini Type B (Keystone Model:937)
Pin Signal
1 VBUS
2 DM
3 DP
4 ID
5 GND
6 SHIELD