Weller Zero Smog 4V User manual

19
GB
Thank you for the condence you have shown in buying this device.
The device has been manufactured in accordance with the most rigo-
rous quality standards which ensure that it operates perfectly.
These instructions contain important information which will help you to
start up, operate and service the device safely and correctly as well as
to eliminate simple faults and malfunctions yourselves.
Always pass on the device to third parties together with these opera-
ting instructions.
The device has been manufactured in accordance with state-of-the-art
technology and acknowledged regulations concerning safety.
There is nevertheless the risk of personal injury and damage to property
if you fail to observe the safety information set out in the accompanying
booklet and the warnings given in these instructions.
For your safety
Read these
instructions and the
accompanying safety
information carefully before
starting up the device and
starting work with the
device.
Keep these instructions in a
place that is accessible to all
users.
Safety information
This appliance can be used by children aged from 8 years and above
and persons with reduced physical, sensory or mental capabilities
or lack of experience and knowledge if they have been given super-
vision or instruction concerning use of the appliance in a safe way
and understand the hazards involved. Children shall not play with the
appliance.
Cleaning and user maintenance shall not be made by children wit-
hout supervision.
Warning! Electrical shock
If the device is faulty, active electrical conductors may be bare or the PE conductor may not
be functional.
Repairs must always be referred to a Weller-trained specialist.
If the electrical tool‘s power supply cord is damaged, this must be replaced with a specially
prefabricated power supply cord available through the customer service organisation.
Warning! Danger of injury
The device or parts of the device may fall off during transportation.
Hold the device by the intended handles only.
Never use the device as a means of transportation.
Warning! Danger of asphyxiation, Danger of poisoning
Improper installation can result in above-normal workplace concentrations
Measure the workplace concentration upon completion of installation work
Inappropriate maintenance cycles for gas media may result in above-normal workplace
concentrations
Specify maintenance cycle
Above-normal contamination levels in the ambient air during cleaning work on the pipe
system/extraction area
If suction capacity is impaired by build-up within the pipe system, replace the contaminated
parts

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GB
Specied Conditions Of Use
Applied directives
The Weller Zero Smog volume
fume extraction system
extraction unit corresponds to
the EC Declaration of
Conformity in accordance with
the basic safety requirements
of Directives 2004/108/EC,
2006/95/EC and 2011/65/EU
(RoHS).
This ltration system is suitable for the extraction and ltration of partic-
les and gases, depending on the lter medium used.
Warning! Danger of asphyxiation, Danger of poiso-
ning
Improper use may result in respiratory problems, asphy-
xiation, poisoning or cancer
Particles and gases which are unsuitable for the lter
medium in use may not be extracted.
Liquids and ammable gases may not be extracted
Never use the device without a lter or with a full lter.
Never use the device without the fan cover
This device may only be used at room temperature and indoors.
Zero Smog 4V, Zero Smog 6V: The unit is designed for use as a
surface extraction unit and is not suitable for extracting fumes direct-
ly from the soldering gun.
Zero Smog 20T: The unit is designed for extracting fumes directly
from the soldering gun and is not suitable for use as a surface
extraction unit.
Intended use of the soldering station/ desoldering station also inclu-
des the requirement that you
adhere to these instructions,
observe all other accompanying documents,
comply with national accident prevention guidelines applicable at the
place of use.
The manufacturer will not be
liable for unauthorised modica-
tions to the device.
Efciency test
In accordance with the general guidelines of the trade association, fume extractor systems must be
checked regularly, at a minimum annually, in order to ensure that they are fully functional (TRGS 528
BGETF). The efciency test also serves to check for proper functioning of the WFE 2S / WFE 4S and
Zero Smog 4V / Zero Smog 6V / Zero Smog 20T solder fume extractor systems. Use the supplied soft-
ware CD.
User groups
Due to differing degrees of risk and potential hazards, several work steps may only be performed by trained
experts.
Work step User groups
Installation of complex pipe systems with multiple
extractor arms connected Specialist personnel with technical training
Replacing electrical replacement parts Electricians
Specication of maintenance intervals Safety expert
Operation
Filter change
Non-specialists
Installation of complex pipe systems with multiple
extractor arms connected
Replacing electrical replacement parts
Technical trainees under the guidance and supervision
of a trained expert

21
GB
Solder fume extraction Zero Smog 4V Zero Smog 6V Zero Smog 20T
Dimensions L x W x H 320 x 320 x 395 mm 450 x 450 x 650 mm
450 x 450 x 695 mm
Weight 19 kg 40 kg 45 kg
Mains supply voltage T0053660699:
230 V / 50 Hz
T0053660299:
120 V / 60 Hz
T0053666699:
230 V / 50 Hz
T0053666299:
120 V / 60 Hz
T0053670699:
230 V / 50 Hz
T0053670299:
120 V / 60 Hz
Electrical power rating 275 VA 460 VA
530 VA
Fuse T1, 6A T3, 15A T3, 15A
Maximum vacuum 2.700 Pa 2.800 Pa
10.000 Pa
Maximum quantity
supplied 230 m³/h 615 m³/h
100 m
3
/h
Noise emission level 48 dB(A) 51 dB(A) 51 dB(A)
Pre lter Stage 1 pre lter mat class F7
Combined lter
Stage 2; 3 Particle lter H13 + Gas lter (50% Activated carbon + 50 % Chemisorb)
RS232 port All system functions can be operated and remotely monitored via the
RS232 port.
USB port The USB port can be used to load rmware updates, run efciency tests
and log data.
Do not leave the USB medium inserted for longer than 2 minutes. After
this time expires, the USB module will switch off automatically.
Technical Data
Warranty
Claims by the buyer for physical defects are time-barred after a period of one year from delivery to the
buyer. This does not apply to claims by the buyer for indemnication in accordance with §§ 478, 479
BGB (German Federal Law Gazette).
We shall only be liable for claims arising from a warranty furnished by us if the quality or durability warranty
has been furnished by use in writing and using the term „Warranty“.
The warranty shall be void if damage is due to improper use and if the device has been tampered with by
unauthorised persons.
Subject to technical alterations and amendments.
For more information please visit www.weller-tools.com

22
GB
Menu navigation
ZERO SMOG
VER BL.FW
SPEED 100 %
MANUAL/AUTOMATIC
FILTER TIME 0
CURRENT HOURS
FILTER TIME OFF
DEFAULT
OFF MODE
5 sec
5 sec
Display after power-on
BL = bootloader version
FW = rmware version
OFF MODE
The turbine and the backlit display
are off.To activate/deactivate, press
the UP/DOWN keys simultaneously.
Zero Smog 4V / 6V
The speed (30-100%) can be
entered using the UP/DOWN
keys.
Zero Smog 20T
The controlled vacuum (60%-
100% = approx. 6000-10000
Pa) is entered using the UP/
DOWN buttons.
Displays lter time (lter operating
hours) elapsed since last Reset.
5 sec Species the xed nominal l-
ter life/nominal lter operating
hours
Adjustable from one hour to 999 days
Default setting as-delivered 200 days
After this time expires, the unit
switches to „red“
and an audible signal also sounds
Default opera-
ting mode
Filter time display
Specied lter time
Submenu functions
To select a menu item,
press the Menu key. Each
time the.
Menu key is pressed, the
next menu item is selected.
The display automatically
returns to the default
operating mode after ve
seconds.
FILTER TIME NO
RESET
VACUUM 60 %
Zero Smog
4V / 6V Zero Smog 20T

23
GB
Menu navigation
OFF 10
AUTOMATIC HOURS
LANGUAGE GB
SELECT
UNIT NUMBER
XXXXXXXX
PRESSURE ON
CONTROL Pressure control / automatic
speed control
Selecting menu navigation
language
5 sec When the extractor arm is open,
the required suction capacity
/ ow rate is set manually in
the default operating mode by adjusting
the turbine speed. If the pressure control
function is activated, the turbine speed is
adjusted automatically as soon as further
extractor arms are opened. This allows a
constant ow rate to be maintained under
changing numbers of open extractor arms.
5 sec If this function is activated, the
unit switches automatically to
OFF mode on expiration of the
set time (the turbine and backlit display are
turned off)
Automatic OFF
5 sec Select from the following user
languages:
D, F, E, I, GB
An internal unit number is assigned to
each unit.
5 sec
Unit number
FILTER TIME NO
RESET
Resets the elapsed lter opera-
ting hours to zero
Reset lter time
5 sec
nur Zero
Smog
4V/6V

24
GB
Message/symptom Possible cause Remedial measures
Extraction power missing Pipe system leaking Reseal the pipe system
Filter is dirty change the lter
Turbine speed too low Increase the speed setting
Loud extraction noises Air speed through extractionarm
is too high speed Reduce the air speed (reduce air quanitity)
Zero Smog is not running Thermally switched off Leave the Zero Smog to cool
down Switch on again afterap-
prox. 3 hours
Filter display is not
working Minimum pressure hose was not replaced after the lter change Reconnect the hose to the lter
Particle lter depleted too
quickly Pre-lter has not been used Use a pre-lter Fit an F7 lter Use a preliminary seperator if the
proportion of solid matter is high.
Unable to detect USB
medium USB medium inserted too long Do not leave USB medium inserted for longer than 2
minutes. Remove USB medium
and switch unit off and on again
Reset unit Wrong USB medium > 100 mA Remove USB medium!
Error messages and error clearance
Care and maintenance
Notice
Different uxes and ux
constituents and the amount
of and size of dust particles
in the extracted air will signi
cantly effect the lters wor-
king life. A gas lter (without
particle lter) must be used
for the extraction of adhesive
fumes.
To ensure that the ltration system functions properly, the lter must
be replaced as follows
at least once a year or
when indicated or
if the maximum allowable workplace concentration is exceeded or
as per maintenance schedule
The degree of clogging of the lter is determined by differential pres-
sure measurement. The lter display indicates the current lter status
Red = lter full
Yellow = lter status > 80%
Green = lter status < 80%.
When the lter is used up, an audible signal sounds
once an hour
every half hour after 36 hours
every 10 min after 54 hours
continuously after 72 hours.
The particle lter and the gas lter are co-ordinated in such a way
that they can be replaced together as a compact lter unit. The com-
pact lter must be changed once a year in order to ensure it is fully
functional. The ne dust lter (lter mat) is the preliminary stage of
the compact lter and therefore must be replaced more frequently.It
is sufcient to replace the prelter mat if the red LED does not come
on after restarting the unit.
Warning!
Before doing any work on
the machine, pull the plug
out of the socket.
Use original replacement
parts only.
Contaminated lters must be
treated as special waste.
Dispose of replaced equip-
ment parts, lters or old
devices in accordance with
the rules and regulations
applicable in your country.

25
GB
Original declaration of conformity
Solder fume extractor Zero Smog 4V
Zero Smog 6V
Zero Smog 20T
We hereby declare that the products described herein comply with the following guidelines:
2011/65/EU (RoHS), 2004/108/EG, 2006/42/EG
Applied harmonised standards:
EN 55 014-1: 2012-05 EN 60 335-1: 2012-10
EN 55 014-2: 2009-06 EN 60 335-2-45: 2012-08
EN 61 000-3-2: 2010-03/2011-06 EN 62233: 2008-11/2009-04
EN 61 000-3-3: 2014-03 EN 50 581: 2013-02
Besigheim, 2015-10-22
T. Fischer B.Frühwald
Technical director Managing director
Authorised to compile technical documentation.
Weller Tools GmbH
Carl-Benz-Straße 2, 74354 Besigheim, Germany
Symbols
Caution!
Read the operating instructions!
Before performing work of any kind
on the unit, always disconnect the
power plug from the socket.
ESD-compatible design and
ESD-compatible workstation
CE mark of conformity
Disposal
Do not dispose of electric tools
together with household waste
material! In observance of European
Directive 2012/19/EU on waste elec-
trical and electronic equipment and
its implementation in accordance
with national law, electric tools that
have reached the end of their life
must be collected separately and
returned to an environmentally
compatible recycling facility.
Contaminated lters must be treated
as special waste.
Dispose of replaced equipment
parts, lters or old devices in ac-
cordance with the rules and regulati-
ons applicable in your country.

180
Zero Smog 4V

181
Zero Smog 6V

www.weller-tools.com
www.wellerft.com
© 2015, Apex Tool Group, LLC.
Weller® is a registered Trademark and registered Design of Apex Tool Group, LLC.
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