Wellington SCS Connect User manual

INSTALLATION PROCESS MANUAL
CONNECT

© 2016 Wellington Drive Technologies Limited
Saving Generaon for the Next Generaon
21 Arrenway Drive, Rosedale, Auckland 0632, New Zealand
PO Box 302-533, North Harbour, Auckland 0751, New Zealand
Phone: + 64 9 477 4500, Fax: + 64 9 479 5540,
Email: [e-mail] Website: www.wdtl.com

4 WARNINGS!
7 INTRODUCTION
9 PROCESS OVERVIEW
13 CONFIGURATION OVERVIEW
17 CONFIGURATION
21  ConguraonTroubleshoong
23 INSTALLATION AND WIRING
29 TESTING
33  Troubleshoong
35 IN-FIELD SET-UP
41  In-eldSet-upTroubleshoong
43 APPENDIX 1
Quick Read
TABLE OF CONTENTS
TABLE OF
CONTENTS
INTRODUCTION
& WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEW
CONFIGURATION
WIRING AND
INSTALLATION
TESTINGIN-FIELD SET-UPFAULTS
APPENDICES
PD0009 V1.0 – 22 Jan 2016 3

Quick Read
WARNINGS!
TABLE OF
CONTENTS
INTRODUCTION
& WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEW CONFIGURATION WIRING AND
INSTALLATION TESTING IN-FIELD SET-UP FAULTS APPENDICES
Important Do’s and Dont’s:
Do not use water jets on the
rear of the unit. Warning!
Risk of electrocution. If
correctly installed, powerful
water jets may be applied
only to the front of the unit.
Do not drop the SCS
Connect.
There are no serviceable
parts inside the SCS
Connect. Do not open the
housing. Warning! Risk of
electrocution.
PD0009 V1.0 – 22 Jan 2016
4 4
Pleasereadthefollowingwarningstomaintainthesafefuncon
andconnuedperformanceofyourWellingtonDriveTechnologies
Limited SCS™ Connect controller:
Installaon;
InstallaonoftheSCS Connect controller other than in
accordancewiththe“Descripon&Install”seconofthis
manual will invalidate the warranty. The SCS™ Connect must
onlybeinstalledandconguredbytrainedandauthorizedsta.
Washdown;
Thefrontoftheunitmaybeexposedtowaterjets.Warning!
Therearoftheunitmustnotbeexposedtohighpressure
waterjetsortemporarysubmersion,asthiswillinvalidate
thewarranty,andmaydamageelectroniccircuitsleadingto
prematurefailureorunsafeoperaon.Mounngoftheunit
mustbeinaccordancewithorientaonasspeciedinthe
“Descripon&Install”secon.Warning!Riskofelectrocuon.
Chemicals;
The SCS Connectcontroller’shousingismadeofpolycarbonate,
andshouldnotbeexposedtochemicalswhichaackthis
material,asthiswillinvalidatethewarrantyandmaydamage
thehousing,leadingtounsafeoperaon.Warning! Risk of
electrocuon
Temperature;
The SCS Connectcontrollermustonlybesubjectedto
temperaturesasspeciedinthe“TechnicalSpecicaons”
seconofthismanual.Exceedingtheseranges,eitherin
operaon,installaon,transportaon,orstorage,willinvalidate
thewarranty,andmaydamageelectroniccircuitsandhousing
components,leadingtoprematurefailure.
Vibraonandimpact;
TheunitMUSTbeinstalledinsuchawayastobeprotected
fromimpactinoperaon.Donothitordroptheunit.
Exposuretoimpacts,eitherinoperaon,installaon,
transportaon,orstorage,maydamageelectroniccircuits
andhousingcomponents,leadingtoprematurefailure,and
may cause the SCS Connect controller to become unsafe. Any
impactwhichcausesvisualdamagetothecontrollercasingwill
invalidate the warantee.
Noserviceableparts;
TherearenoserviceablepartsinsidetheSCS Connect
controller.Donotopenthehousing,exceptfortherearcover,
asdescribedinthe“DescriponandInstallaon”seconof
thismanual.Openingoftheelectronicshousing,alterang
ormodifyingtheSCS Connect controller will invalidate the
warrantyandcancauseriskofelectrocuon.

Quick Read
Warnings - cont
TABLE OF
CONTENTS
INTRODUCTION
& WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEW
CONFIGURATION
WIRING AND
INSTALLATION
TESTINGIN-FIELD SET-UPFAULTS
APPENDICES
Do not run power and
signal cables together in the
same conduit. Warning!
Risk of electrocution.
Do not connect the SCS
Connect controller to the
incorrect voltage supply.
Ensure phase and relay
terminals are correctly
crimped. Risk of fire.
PD0009 V1.0 – 22 Jan 2016 5
Thefollowingpartsareconsideredtobesubjecttonormal
wear and tear, and as such are not covered by warranty
 •Scratchesandothervisualdamagetofrontpanel
Voltages;
The SCS Connect controller must only be connected to
powersupplieswhichcomplywiththeacceptablevoltage
rangesspeciedinthe“TechnicalSpecicaon”seconof
thismanual.Connecontosupplyvoltagesoutsideofthese
rangescandamageelectricalcircuits,leadingtopremature
failure, and may cause the SCS Connect controller to
become unsafe. All SCS Connectcontroller’sshipfromthe
factorywithvoltagelimitsenabled.Disablingthisprotecon
invalidatesanywarrantyduetoincorrectvoltages.
MaximumvoltagesareloggedbytheSCS Connect controller.
Voltageuctuaonsandsurges;
SCS Connectcontrollerhassurgeproteconasspecied
inthe“TechnicalSpecicaon”seconofthismanual.
Exposuretosurgevoltagesoutsidetheselimits,or
excessivelyrepeatedsurgeswithintheselimits,maycause
damagetoelectricalcircuits,leadingtoprematurefailure.
Failureduetoexcessivesurgevoltagesisnotcoveredby
warranty.
Currents;
SCS Connectcontrolleroutputsshouldnotbeconnectedto
shortcircuitsortoloadswhichexceedthecurrentsspecied
inthe“TechnicalSpecicaon”seconofthismanual.
Doingsomaycausethecontrollertofailprematurelyor
immediately,andpossiblytodamagetheconnectedload.
Connecontoincorrectloadsvoidsthewarranty.
Phaseandrelayterminalsmaycarrycurrentshighenough
tooverheatcableterminaons,ifthesearenotcorrectly
speciedandcrimped.Thismaycauseriskofelectrocuon
orre.Caremustbetakentoensurethatcablesand
terminaonsaresafelyterminated.
Segregaonofpowerandsignalcabling;
Correctsegregaonofpowerandsignalcablingmustbe
followed.Donotrunpowerandsignalcablestogetherin
thesameconduit.Induconfrompowercablesmaycorrupt
datasignals,leadingtoincorrectoperaon.
Consequenalfailures;
SCS Connectcontrollerincludesfeaturestoprotectboth
itselfandconnectedcomponentsintheeventofafailure.
Howeverfailureofconnectedcomponentsmaycause
damagetotheSCS Connect controller, and failure of the
SCS Connectcontrollermaycausedamagetoconnected
components.Cricalorvulnerablecomponentsshould
beprotectedindependentlyagainstfailure.SCSConnect
controllerisnotwarrantedagainstdamagecausedbyorto
othercomponents.

Quick Read
Warnings - cont
TABLE OF
CONTENTS
INTRODUCTION
& WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEW CONFIGURATION WIRING AND
INSTALLATION TESTING IN-FIELD SET-UP FAULTS APPENDICES
The SCS Connect controller
must only be used for the
purposes described in this
manual.
The SCS Connect controller
must not be disposed off
in municipal collections;
it must be disposed off
through an approved
e-waste collection point.
The design and specification
of the SCS Connect
controller is subject to
change without warning.
PD0009 V1.0 – 22 Jan 2016
6
Fitforpurpose;
The SCS Connect controller must only be used for the
purposeandfunconsdescribedinthismanual.While
WellingtonDriveTechnologiesLimitedmayprovide
technicalsupportonsuitableapplicaonsandconguraon
of the SCS Connectcontroller(wheresucharelaonship
mayexist),noliability,responsibilityorriskisacceptedin
determiningiftheSCS Connectcontrolleristforpurpose
foranyparcularapplicaon.Aseachdierentapplicaon
requiresadierentconguraonofcontrollingparameters,
noliability,responsibilityorriskisacceptedbyWellington
DriveTechnologiesLimitedforthecorrectoperaonal
funconofanyparcularinstallaonorconguraon.
Connuousdevelopment;
WellingtonDriveTechnologiesLimitedundertakesto
connuouslydevelopandimproveproductsandservices.
ThedesignandspecicaonfortheSCS Connect controller
issubjecttochangewithoutwarning.Thecontentsofthis
manualaresubjecttochangewithoutwarning.While
everyendeavourismadetoensurethatallspecicaons
anddocumentsarecurrentandcomplete,WellingtonDrive
TechnologiesLimitedacceptsnoliability,responsibilityor
riskduetoomissionsorchangescausedbyconnuous
improvementanddesignchanges.Usersofthismanual
should verify that they have the current released version
(publishedontheWellingtonDriveTechnologieswebsite
www.wdtl.com)beforeproceeding.
Correctdisposal;
The SCS ConnectcontrollerissubjecttoEUDirecve
2002/96/EC(WEEE)fore-waste.Itmayalsobesubjectto
othernaonallegislaonforthesafedisposalofe-waste.
The SCS Connectcontrollermustnotbedisposedoin
municipalcollecons;itmustbedisposedothroughan
approvedWEEEcolleconpoint.Alternavely,theSCS
Connectcontrollermaybereturnedtoanauthorized
WellingtonDriveTechnologiesLimiteddistributorattheend
ofitsworkinglife.Penalesmaybeapplicableforincorrect
disposal,asspeciedbynaonallegislaon.Thecircuit
boardmaycontainhazardoussubstanceswhichcouldaect
healthandtheenvironmentifdisposedoincorrectly.The
SCS ConnectcontrollercomplieswithEUDirecve2002/95/
EC (RoHS).

Quick Read
INTRODUCTION
TABLE OF
CONTENTS
INTRODUCTION
& WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEW
CONFIGURATION
WIRING AND
INSTALLATION
TESTINGIN-FIELD SET-UPFAULTS
APPENDICES
 Mobile app with intuitive
touch screen interface
 Wireless data logging and
diagnostic control
 Compact size
 Sealed
PD0009 V1.0 – 22 Jan 2016 7
The SCS ConnectcontrollerbyWellingtonisanelectronic
refrigeraoncontrolunitdesignedtoprovideexibilityfor
manufacturersofrefrigeraonunits.
AuniquefeatureisthemobileappthatgivesauthorizedService
Techniciansfullwirelessaccesstodatalogginganddiagnosc
control.
The SCS Connectcontroller’shousingmeetsindustrybenchmarks
forcompactsizeandexceedsbenchmarksforsealingatthefront
face.
ThisInstallaonProcessManualcoversallthesteprequired
tocorrectlycongureandtestanSCS Connect controller, from
arrivingatthemanufacturer,tobeingfullyinstalledandset-up
readyfortrackingandautomatedfaultdetecon.
TheProcessOverviewsecondiscussestheoverallprocess,
backgroundinformaon,andincludesanoverallprocessow
diagram.Each“Process”thenhasasecondedicatedtoit,witha
owdiagramatthestartoftheseconwhererequiredtoexplain
thesub-stepsinvolved.
Atroubleshoongguideisplacedattheendofeachseconto
helpidenfyandcorrectanyissuesthatmayoccurduringthat
process.

PD0009 V1.0 – 22 Jan 2016
8

Quick Read
PROCESS OVERVIEW
TABLE OF
CONTENTS
INTRODUCTION
& WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEW
CONFIGURATION
WIRING AND
INSTALLATION
TESTINGIN-FIELD SET-UPFAULTS
APPENDICES
 Six attributes can be set
 Parameters
 IDs
 Model
 Serial No.
 Asset No.
 Installation Address
PD0009 V1.0 – 22 Jan 2016 9
BetweenarrivingattheManufacturer’sfactory,andacabinet
beingfullyinstalledandcommissionedintheeld,thereare
fourprocessareaswheretheSCS Connectcontrollerundergoes
handling.
Goods received at Factory
Conguraon(Seepage17)
Installaonintothecabinetatthefactory(Seepage23)
Cabinetinstallaonintheeld(Seepage35)
EachprocessarearequiresinteraconwiththeSCS Connect
controller,andaprocessneedstobefollowedtoensure
productqualityismaintained.
Duringtwooftheprocesssteps,dataisrequiredtobeentered
into the controller.
Conguraon
Thisisperformedinthemanufacturer’sfactoryBEFOREthe
controllerhasbeenplacedintothecabinet.
Thiscanbeaspartofanin-lineorbatchprocess.
Informaonisenteredthroughtheuseofadockingcradle
connectedtoacomputer(Seepage17)
Cabinetinstallaonintheeld.
Informaonisenteredthroughtheuseofamobilephone
applicaon(Seepage35)
The order in which data is entered into the controller, and
atwhichprocessstepmaydierfrommanufacturerto
manufacturerandownertoownerdependingonexisng
manufacturingprocesses.

Conguration
Installation and Wiring
Cabinet Test
Transportation to
Customer Warehouse
COMPLETE
Goods Inwards Checking
Transportation to
Retail Outlet
Installation in Field
Delivery to Manufacturer
Data Entry
SeePageX
SeePageX
Data Entry
SeePageX
SeePageX
Overall Process
Process Flow
TABLE OF
CONTENTS
INTRODUCTION
& WARNINGS
PROCESS
OVERVIEW
CONFIGURATION
OVERVIEW CONFIGURATION WIRING AND
INSTALLATION TESTING IN-FIELD SET-UP FAULTS APPENDICES
PD0009 V1.0 – 22 Jan 2016
10