Wen BA4555 User manual

5-INCH VARIABLE SPEED
METAL-CUTTING BAND SAW
Instruction Manual
IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
TECHSUPPOR[email protected]1-800-232-1195 (M-F 8AM-5PM CST)
For replacement parts and the most up-to-date instruction manuals, visit WENPRODUCTS.COM
MODEL BA4555

13
Operation ....................................................................................................... 13
Maintenance....................................................................................................14
Troubleshooting Guide................................................................................... 15
Exploded View & Parts List............................................................................ 16
Warranty Statement ....................................................................................... 20
9
Unpacking & Packing List................................................................................ 9
Know Your Metal Band Saw........................................................................... 10
Assembly & Adjustments............................................................................... 11
2
CONTENTS
WELCOME 3
Introduction ......................................................................................................3
Specifications................................................................................................... 3
SAFETY 4
General Safety Rules........................................................................................ 4
Specific Rules for Your Metal Band Saw .......................................................... 6
Electrical Information....................................................................................... 8
BEFORE OPERATING
OPERATION & MAINTENANCE
To purchase accessories for your tool, visit WENPRODUCTS.COM
Replacement Blades (Model BB5650)

INTRODUCTION
Thanks for purchasing the WEN Metal Band Saw. We know you are excited to put your tool to work, but first, please
take a moment to read through the manual. Safe operation of this tool requires that you read and understand this
operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety
concerns, as well as helpful assembly and operating instructions for your tool.
NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur.
WEN reserves the right to change this product and specifications at any time without prior notice.
At WEN, we are continuously improving our products. If you find that your tool does not exactly match this manual,
please visit wenproducts.com for the most up-to-date manual or contact our customer service at 1-800-232-1195.
Keep this manual available to all users during the entire life of the tool and review it frequently to maximize
safety for both yourself and others.
SAFETY ALERT SYMBOL: Indicates danger, warning, or caution. The safety symbols and the explanations
with them deserve your careful attention and understanding. Always follow the safety precautions to reduce the
risk of fire, electric shock or personal injury. However, please note that these instructions and warnings are not
substitutes for proper accident prevention measures.
SPECIFICATIONS
Model Number BA4555
Motor 120V, 60 Hz, 4.5A
Saw Blade 56-1/2 in. x 1/2 in. x 0.025 in, 8/12 TPI, Bimetal
Cutting Capacity for Square Material At 45°: 3-1/8 in. x 3-15/16 in.
At 90°: 5 in. x 4-7/8 in.
Cutting Capacity for Circular Material At 45°: 3-1/8 in. Diameter
At 90°: 5 in. Diameter
Miter Cut Range 0° - 60°
Blade Speed 125 to 260 FPM
Product Weight 45 Pounds
Product Dimensions 14 in. x 27 in. x 15.5 in.
3

GENERAL SAFETY RULES
4
WORK AREA SAFETY
1. Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable liq-
uids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
3. Keep children and bystanders away while operat-
ing a power tool. Distractions can cause you to lose
control.
ELECTRICAL SAFETY
1. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools. Unmodi-
fied plugs and matching outlets will reduce risk of elec-
tric shock.
2. Avoid body contact with earthed or grounded sur-
faces such as pipes, radiators, ranges and refrigera-
tors. There is an increased risk of electric shock if your
body is earthed or grounded.
3. Do not expose power tools to rain or wet condi-
tions. Water entering a power tool will increase the risk
of electric shock.
4. Do not abuse the cord. Never use the cord for car-
rying, pulling or unplugging the power tool. Keep cord
away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of elec-
tric shock.
5. When operating a power tool outdoors, use an ex-
tension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric
shock.
6. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter
(GFCI) protected supply. Use of a GFCI reduces the risk
of electric shock.
PERSONAL SAFETY
1. Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not use a
power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inatten-
tion while operating power tools may result in serious
personal injury.
2. Use personal protective equipment. Always wear
eye protection. Protective equipment such as a respi-
ratory mask, non-skid safety shoes and hearing protec-
tion used for appropriate conditions will reduce the risk
of personal injury.
3. Prevent unintentional starting. Ensure the switch is
in the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energizing power tools that have the switch on invites
accidents.
4. Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal
injury.
5. Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jew-
elry. Keep your hair and clothing away from moving
parts. Loose clothes, jewelry or long hair can be caught
in moving parts.
Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool”
in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE SAFETY INSTRUCTIONS.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions
may result in electric shock, fire and/or serious injury.

GENERAL SAFETY RULES
5
7. If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
POWER TOOL USE AND CARE
1. Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
2. Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
5. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s opera-
tion. If damaged, have the power tool repaired before
use. Many accidents are caused by poorly maintained
power tools.
6. Keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits, etc.
in accordance with these instructions, taking into ac-
count the working conditions and the work to be per-
formed. Use of the power tool for operations different
from those intended could result in a hazardous situa-
tion.
8. Use clamps to secure your workpiece to a stable
surface. Holding a workpiece by hand or using your
body to support it may lead to loss of control.
9. KEEP GUARDS IN PLACE and in working order.
SERVICE
1. Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is main-
tained.
CALIFORNIA PROPOSITION 65 WARNING
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities may contain
chemicals, including lead, known to the State of Califor-
nia to cause cancer, birth defects, or other reproductive
harm. Wash hands after handling. Some examples of
these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other
masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies depending on
how often you do this type of work. To reduce your ex-
posure to these chemicals, work in a well-ventilated area
with approved safety equipment such as dust masks
specially designed to filter out microscopic particles.
Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool”
in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE SAFETY INSTRUCTIONS.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions
may result in electric shock, fire and/or serious injury.

SAW BLADE SAFETY
1. Always wear protective gloves when handling saw
blades.
2. Only use blades with correct size and type for both
your band saw and your workpiece.
• See the blade specifications on page 3.
• Make sure the blade is installed in the proper direc-
tion.
3. Never use damaged or deformed saw blades. Only
use sharp blades.
4. Install the saw blade in the correct orientation indi-
cated in the instructions.
5. Keep hands out of path of saw blade. Never use your
hands to remove scrap pieces.
6. Never reach around saw blade or reach in back of the
saw blade.
7. The use of accessories or attachments not recom-
mended by the manufacturer may result in a risk of per-
sonal injury.
PERSONAL SAFETY
1. Operate in a well ventilated area. Keep the floor area
around the band saw level and free of slippery sub-
stances or other tripping hazards.
2. Wear ANSI Z87.1-approved safety goggles to protect
your eyes from saw dust. Use hearing protection to pro-
tect yourself from hearing loss.
3. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in close
proximity to pacemakers could cause pacemaker inter-
ference or pacemaker failure.
4. Wear work gloves when handling saw blades. DO
NOT wear gloves, neckties, jewelry, or loose clothing
while operating the saw.
5. Saw dust is harmful to your health. Use NIOSH-ap-
proved dust masks or other respiratory protection dur-
ing operation and cleaning.
6. Always turn off and unplug the metal band saw be-
fore making any adjustments or repair tasks. Never ad-
just the metal band saw or the workpiece while the saw
is running.
PREPARING THE METAL BAND SAW
1. When transporting the metal band saw, never carry
the device by its guards or its accessories.
2. Examine the metal band saw for any damaged or
missing parts. Replace or repair damaged parts before
operation. Periodically check that all nuts, bolts, and
other fasteners are properly tightened.
3. To avoid injury from unexpected movement, secure
the machine to a bench before operating.
SECURE YOUR WORKPIECE
1. To avoid blade binding or loss of control, always se-
cure the workpiece to a stable platform, ensuring that
body exposure is minimized.
2. Ensure that work is correctly supported. Supports
must be placed under the workpiece on both sides,
close to the line of cut and near the edge of the work-
piece.
3. Use extra caution with very large, very small, or awk-
wardly-shaped workpieces. Small pieces should be se-
cured with clamps. Do not hold small pieces with your
hand.
4. Never hand-hold a workpiece that is too small to be
clamped, as it can be launched away and cause inju-
ry. Use proper support and guides to secure the small
workpiece.
SPECIFIC RULES FOR YOUR METAL BAND SAW
WARNING! Do not operate the power tool until you have read and understood the following instructions
and the warning labels.
6

DURING CUTTING OPERATIONS
1. Always stand to one side when operating the saw.
Never have any part of the body in line with the path of
the saw. Never hold a workpiece in your hand or across
your legs while cutting.
2. Ensure hands are away from the cutting area and
blade.
3. Feed work into the blade against the direction of rota-
tion of the blade only.
4. If you are interrupted when operating the saw, com-
plete the process and switch the saw off before looking
up.
5. Power tools must always be held by the insulated
gripping surfaces when performing an operation, en-
suring protection if the cutting tool makes contact with
its own cord or hidden wiring. Contact with a ‘live’ wire
will make exposed metal parts of the power tool ‘live’
and shock the operator if the insulated gripping surfac-
es are not used.
6. Do not use the metal band saw unless all guards are
in place. Do not operate with any guard disabled, dam-
aged, or removed. Moving guards must move freely and
close instantly.
7. Blade guide, supports, bearings, and blade tension
must be properly adjusted to avoid accidental blade
contact and to minimize blade breakage. To maximize
blade support, always adjust the upper blade guide and
blade guard so that it barely clears the workpiece.
8. Turn on the band saw and let it reach full speed, then
slowly slide the workpiece into the blade. This will help
produce safer and cleaner cuts.
9. Never cut more than one piece at a time. Do not stack
workpieces together. Do not attempt to cut material
thicker than specified on page 3 of this manual.
10. If a cut does not extend to the edge of the work-
piece, or if the blade binds in the cut, allow the blade
to come to a complete stop and lift the workpiece away
from the blade.
11. Turn off tool and wait for saw blade to stop before
moving workpiece or changing settings. Do not slow
or stop a blade with a piece of wood or by hand. Let
the blade come to rest naturally. Do not attempt to free
a jammed blade while the machine is still running and
connected to power.
SPECIFIC RULES FOR YOUR METAL BAND SAW
WARNING! Do not operate the power tool until you have read and understood the following instructions
and the warning labels.
7

ELECTRICAL INFORMATION
8
AMPERAGE REQUIRED GAUGE FOR EXTENSION CORDS
25 ft. 50 ft. 100 ft. 150 ft.
4.5A 18 gauge 16 gauge 14 gauge 14 gauge
3. Check
with a licensed electrician or service personnel if you do not completely
understand the grounding instructions or whether the tool is properly grounded.
4. Use only three-wire extension cords that have three-pronged plugs and outlets
that accept the tool’s plug. Repair or replace a damaged or worn cord immediately.
CAUTION! In all cases, make certain the outlet in question is properly grounded. If
you are not sure, have a licensed electrician check the outlet.
GUIDELINES AND RECOMMENDATIONS FOR EXTENSION CORDS
When using an extension cord, be sure to use one heavy enough to carry the current
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown , grounding provides the path of least resistance for an electric
current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an
equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet
that is properly installed and grounded in accordance with ALL local codes and ordinances.
1. Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a licensed
electrician.
2. Improper connection of the equipment grounding conductor can result in electric shock. The conductor
with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or
replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor
to a live terminal.
1. Examine extension cord before use. Make sure your extension cord is properly wired and in good condition.
Always replace a damaged extension cord or have it repaired by a qualified person before using it.
2. Do not abuse extension cord. Do not pull on cord to disconnect from receptacle; always disconnect by pulling
on plug. Disconnect the extension cord from the receptacle before disconnecting the product from the extension
cord. Protect your extension cords from sharp objects, excessive heat and damp/wet areas.
3. Use a separate electrical circuit for your tool. This circuit must not be less than a 12-gauge wire and should
be protected with a 15A time-delayed fuse. Before connecting the motor to the power line, make sure the switch
is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate.
Running at a lower voltage will damage the motor.
Fig. 1
your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheat-
ing. The table below shows the correct size to be used according to cord length and ampere rating. When in doubt,
use a heavier cord. The smaller the gauge number, the heavier the cord.

UNPACKING
With the help of a friend or trustworthy foe, carefully remove the metal band saw from the packaging. Make sure to
take out all contents and accessories. Do not discard the packaging until everything is removed. Check the packing
list below to make sure you have all of the parts and accessories. If any part is missing or broken, please contact
our customer service at 1-800-232-1195 (M-F 8-5 CST), or email [email protected].
PACKING LIST
UNPACKING & PACKING LIST
WARNING! Do not plug in or turn on the tool until it is fully assembled according to the instructions. Failure
to follow the safety instructions may result in serious personal injury.
9
Metal Band Saw (1)
Work Stop with
Lock Handle (1)
Feet (4)
Guide Rail with
Hex Nut (1)

10
KNOW YOUR METAL BAND SAW
TOOL PURPOSE
Metal band saws are used to cut flat and round pieces of metal. Refer to the following diagrams to become familiar-
ized with all the parts and controls of your metal band saw. The components will be referred to later in the manual
for assembly and operation instructions.
10
Power Switch
Run Trigger
Blade Tensioning Knob
Blade Guide Lock
Vise Handle
Rubber Feet
Variable Speed Knob
Circuit Breaker
Locking Pin
Miter Locking Handle
Work Stop

ASSEMBLY & ADJUSTMENTS
11
ASSEMBLING THE METAL BAND SAW
1. Attach the four feet (Fig. 2 - 1) to each respective corner
of the base.
2. Place the machine on a work bench, and secure it in
place by using the three holes provided in the base (Fig.
3). Use appropriate mounting hardware (not included). The
holes are 8.5mm (0.335") in diameter.
3. Screw the guide rail into the threaded hole on the vise
base. Use an adjustable wrench (not included) to turn the
hex nut and secure the guide rail in place.
4. Attach the work stop (Fig. 2 - 2) to the guide rail (Fig.
2 - 3). Secure it in place by tightening the locking handle.
NOTE: The locking handle is spring-loaded and can be re-
positioned as need be. To re-position the handle, pull it out-
wards, turn it to the desired position, and release it.
POSITIONING THE WORK STOP
If you have to make a series of cuts with a uniform length,
use the supplied work stop.
1. Loosen the lock handle (Fig. 4 - 1).
2. Slide the work stop to the desired distance.
3. Tighten the lock handle again.
WARNING! Do not plug in or turn on the tool until it is fully assembled according to the instructions. Read
through and become familiarized with the following procedures of handling and adjusting your tool. Failure to
follow the safety instructions may result in serious personal injury.
Fig. 2
1
1
2
3
Fig. 3
WARNING! Make sure that the work stop does not
interfere with the downward movement of the blade.
Fig. 4
1

12
ASSEMBLY & ADJUSTMENTS
MITER ANGLE ADJUSTMENT
This band saw cuts miter angles anywhere from 0 to 60 degrees. To
make an adjustment to the cutting angle:
1. Loosen the angle lock handle (Fig. 5 - 1).
2. Turn the swivel support (Fig. 5 - 2) until the mark on the support
matches the desired angle on the scale.
3. Tighten the miter locking handle.
NOTE: Your saw has 2 positive stops for quick adjustment. To adjust
the position of the positive stops, loosen the socket head cap screw
(Fig. 6 - 1) with a 5mm hex wrench, re-position the stop, and tighten
the screw.
STATIONARY BLADE GUIDE
When setting up your saw for the first time or after installing a new
blade, check to ensure that the stationary blade guide assembly is prop-
erly adjusted.
1. Using a hex wrench, loosen the 2 socket head cap screws (Fig. 6 - 2).
2. Adjust the position of the stationary blade guide assembly so that its
side lays flush with the body of the saw.
3. Tighten the screws.
SLIDING BLADE GUIDE
The blade guide must be adjusted before every cut on a workpiece.
Without proper adjustment, the resulting cut may be unclean or jagged.
1. Loosen the blade guide locking handle (Fig. 7 - 1).
2. Slide the blade guide to move it closer to the workpiece. Position the
guide bearings as close to the workpiece as possible without interfering
with the cut. Tighten the blade guide locking handle.
CUTTING SPEED
The cutting speed depends on the material being cut. Generally, use
a lower speed for ferrous metals or thicker workpieces, and a high-
er speed for non-ferrous metals or thinner workpieces. To adjust the
speed, turn the control knob (Fig. 8 - 1). The speed ranges from 125 to
260 FPM.
• For common steel, use a speed between 125 and 180 FPM (settings
1 to 3).
• For aluminum or alloy, use the maximum speed of 260 FPM (setting
6).
• For pipes, use a speed between 220 and 260 FPM (settings 4 to 6).
Fig. 5
Fig. 6
Fig. 7
Fig. 8
2
1
1
1
1
2
1

13
OPERATION
OPERATING THE METAL BAND SAW
1. Pull out the pin (Fig. 9 - 1) from the hole in the saw’s
body and tilt the saw to its upper position. Set the blade
stop to the desired position (Fig. 10 - 2).
NOTE: Never adjust the blade stop bolt so that the blade
interferes with any part of the saw. Always check to be sure
that the blade will not cut any part of the saw.
2. Use the vise to secure the workpiece in place (Fig. 10 -
1). Adjust the cutting speed to the desired rate.
3. Push the green button (Fig. 11 - 1) to turn on power to
the saw. The power indicator light (Fig. 11 - 2) will light up,
but the blade will not start running yet. Pull the run trigger
(Fig. 12 - 1) to start the blade running.
4. Once the saw blade has come to full speed, gradually
lower the saw body downwards until the blade comes into
light contact with the workpiece. Let the saw blade make a
small groove along the workpiece to help ensure a straight
cut (particularly with curved or round workpieces).
5. Once initial contact and a groove have been made, apply
a small amount of additional pressure to continue the cut.
Let the machine do the work.
NOTE: For optimal performance, cutting should only occur
for 40% of the overall run time. For example, for every 10
minutes the machine is running, only four of those minutes
should be under load in order to maximize the performance
of the machine.
WARNING! When cutting magnesium, if using
cutting oils, NEVER use water-soluble cutting oils
or emulsions (oil-water mix). The water will greatly
intensify any accidental magnesium chip fire and cause
danger.
Fig. 9
Fig. 10
Fig. 11
Fig. 12
1
1
2
1
1

1
14
MAINTENANCE
CHANGING THE SAW BLADE Fig. 13
WARNING! Turn off the machine and disconnect the power supply before conducting any maintenance
work or adjusting any settings.
Fig. 14
WARNING! Band saw blades are extremely sharp! Always wear
gloves when handling saw blades. Replace the band saw blade when
it becomes dull. A sharp blade gives the best cuts and helps extend
the life of your machine. Replacement blades (model no. 3975-056
and BB5650) can be purchased from wenproducts.com.
1. Remove blade cover by unscrewing the six screws shown in Fig. 13.
2. Relieve the blade tension by turning the blade tension adjustment
knob counterclockwise (Fig. 14 - 1).
3. Carefully remove the blade, first from between the guide bearings
and then from around the wheels.
4. Insert the new blade, first between the guide bearings and then
around the wheels.
NOTE: Install the blade so that the teeth point in the direction of the
saw’s rotation.
5. Turn the blade tension adjustment knob (Fig. 14 - 1) until the blade is
taut. The blade is properly tensioned when pressing lightly on the side
of the blade moves the blade about 1/8 in.
6. Replace the blade cover and install the six screws (Fig. 13).
7. Run the saw at no-load for 10 – 20 seconds to allow the blade to seat on the wheels.
8. Adjust the blade guide in preparation for the next cut.
GENERAL MACHINE CARE
1. Routinely check the condition of the power supply cords and replace them if they are broken, worn or if internal
wires are showing.
2. Use a brush to remove chips and other debris from the machine. Wipe off any cutting oil or other processing
residue from the blade, guide bearings, vise, and rest of the saw whenever necessary, and especially before storing
the saw. TIP: Apply a light coat of good-quality paste wax to the ways of the vise to protect it against damage and
rust, and to allow the movable jaw to slide more easily.
3. Keep the vise ways clean. Allowing chips to get under the movable vise jaw can cause damage to the vise.
4. Keep the machine’s hand grip clean in order to prevent accidental slippage during use.
5. If you do not intend to use the machine for longer than a week, clean it and store it in a cool, dry place out of the
reach of children. Relieve blade tension; this will prolong the life of the blade and prevent warpage.
6. Check the blade condition daily. Replace the blade if it is dull, warped, or shows other signs of damage.

15
TROUBLESHOOTING GUIDE
PROBLEM CAUSE SOLUTION
Saw does
not turn on.
1. Saw not plugged in.
2. Incorrect extension cord gauge.
3. Power button not pressed.
4. Circuit breaker tripped to protect
machine.
5. Worn carbon brushes.
6. Defective switch, PCB, power cord,
or motor.
1. Plug saw in.
2. Use correct size and length on extension cord (refer to
page 8).
3. Press green power button before pressing run button;
ensure power indicator light is lit.
4. Wait a few minutes for the machine to cool. Press the
breaker to reset it. Reduce cutting speed and feed rate.
5 & 6. Contact customer service at 1-800-232-1195 for
assistance.
Power indicator light
does not turn on after
pressing green power
button.
1. Saw not plugged in.
2. Defective light, switch, power
cord, or PCB.
1. Plug saw in.
2. Contact customer service at 1-800-232-1195 for as-
sistance.
Inaccurate cut.
1. Excessive cutting pressure.
2. Incorrect choice of blade teeth
profile or count relative to workpiece.
3. Incorrect adjustment of the sliding
blade guide.
4. Incorrect choice of blade speed.
5. Workpiece not tightly clamped in
vise.
6. Blade tension too low.
1. Reduce the cutting pressure. Let the machine do the
work.
2. Choose the proper blade for the given workpiece.
3. Check stationary blade guide alignment. Ensure sliding
blade guide is positioned as close to workpiece as pos-
sible.
4. Adjust blade speed.
5. Clamp workpiece securely. Ensure vise jaws and vise
ways are clean. Use work stop to stabilize workpiece.
6. Adjust blade tension (Fig. 14 - 1)
The blade tends to
protrude from the
guide, or keeps pop-
ping off.
1. Excessive blade tension.
2. Blade is slipping on wheels or
guide bearings due to presence
of cutting lubricant.
3. Blade is warped, stretched, or dull.
4. Guide bearings improperly posi-
tioned or adjusted.
5. Improper blade speed or feed rate.
1. Adjust blade tension (Fig. 14 - 1)
2. Remove blade and clean wheels and guide bearings to
remove lubricant.
3. Remove blade and inspect it. Replace if necessary.
Blades can become warped through excess heat buildup
(overuse).
4. Adjust or reposition guide bearings.
5. Adjust blade speed and/or feed rate.
Noisy operation.
1. Blade is warped or improperly
seated on wheels or between
guide bearings.
2. Debris stuck in saw.
3. Loose fastener.
4. Worn bearing.
1. Remove blade and run saw to see
if noise persists. Inspect blade
for warpage.
2. Turn saw off and inspect for debris.
3. Inspect & tighten all fasteners.
4. Contact customer service.
WARNING! Stop using the generator immediately if any of the following problems occur or risk serious
personal injury. If you have any questions, please contact customer service at 1-800-232-1195 (M-F 8-5 CST),
or email [email protected].

EXPLODED VIEW & PARTS LIST
16

EXPLODED VIEW & PARTS LIST
No. Part No. Description Qty.
1 3975-001 Speed Adjustment
Knob 1
2 3975-002 Circuit Breaker 1
3 3975-003 Motor Housing 1
4 3975-004 Self-tapping Screw,
ST2.9x13 2
5 3975-005 PCB 1
6 3975-006 Pan Head Screw,
M4x8 3
7 3975-007 Pan Head Screw,
M4x8 1
8 3975-008 Toothed Washer,
4mm 1
9 3975-009 Motor Assembly 1
10 3975-010 Socket Head Screw,
M5x10 4
12 3975-012 Strain Relief 1
13 3975-013 Switch 1
14 3975-014 Self-tapping Screw,
ST2.9x9.5 2
15 3975-015 Switch Housing 1
16 3975-016 Indicator Light 1
17 3975-017 Flat Washer, 4mm 2
18 3975-018 Self-tapping Screw,
ST2.9x16 2
19 3975-019 Power Cord 1
20 3975-020 Wiring Harness 1
21 3975-021 Drive Wheel Shaft 1
22 3975-022 Key, 5x5x10mm 1
23 3975-023 Retaining Ring,
15mm 1
24 3975-024 50T Gear 1
25 3975-025 Ball Bearing, 6202ZZ 2
26 3975-026 Retaining Ring,
35mm 2
28 3975-028 Ball Bearing, 607ZZ 2
29 3975-029 Retaining Ring,
11mm 1
No. Part No. Description Qty.
30 3975-030 43T Gear 1
31 3975-031 Key, 4x4x6mm 1
32 3975-032 Pinion Gear 1
34 3975-034 Socket Head Screw,
M8x25 4
35 3975-035 Flat Washer, 8mm 4
36 3975-036 Gearbox 1
37 3975-037 Blade Cover 1
38 3975-038 Pan Head Screw,
M5x8 6
39 3975-039 Flat Washer, 5mm 6
40 3975-040 Left Handle Housing 1
41 3975-041 Button 1
42 3975-042 Spring 1
43 3975-043 Run Trigger Switch 1
44 3975-044 Cord Clamp 5
45 3975-045 Pan Head Screw,
M5x10 5
46 3975-046 Right Handle Housing 1
47 3975-047 Self-tapping Screw,
ST2.9x9.5 3
48 3975-048 Flat Head Screw,
M4x8 4
49 3975-049 Tube 1
50 3975-050 Guide Plate 2
51 3975-051 Socket Head Screw,
M5x10 4
52 3975-052 Socket Head Screw,
M8x25 2
53 3975-053 Lock Washer, 8mm 2
54 3975-054 Set Screw, M8x10 1
55 3975-055 Sliding Block 1
56 3975-056 Blade 1
57 3975-057 Bevel Plate 1
58 3975-058 Ball Bearing, 6201ZZ 2
59 3975-059 Retaining Ring,
32mm 1
17

EXPLODED VIEW & PARTS LIST
No. Part No. Description Qty.
60 3975-060 Driven Wheel 1
61 3975-061 Flat Head Screw,
M8x12 1
62 3975-062 Key, 4x4x20mm 1
63 3975-063 Drive Wheel 1
64 3975-064 Flat Washer 1
65 3975-065 Flat Head Screw,
M6x12 1
66 3975-066 Frame 1
67 3975-067 Spring Washer 8
68 3975-068 Blade Tension Knob 1
69 3975-069 Cord Clamp 2
70 3975-070 Pan Head Screw,
M5x8 2
71 3975-071 Set Screw, M6x8 1
72 3975-072 Lock Handle 1
73 3975-073 Flat Washer, 6mm 1
74 3975-074 Nut, M6 4
75 3975-075 Lock Washer, 6mm 4
76 3975-076 Flat Washer, 6mm 4
77 3975-077 Rear Blade Guide
Block 1
78 3975-078 Ball Bearing, 625ZZ 2
79 3975-079 Flat Washer, 5mm 4
80 3975-080 Pin, 5x24mm 1
81 3975-081 Socket Head Screw,
M6x25 1
82 3975-082 Lock Washer, 6mm 1
83 3975-083 Blade Guard 1
84 3975-084 Flat Washer, 6mm 4
85 3975-085 Ball Bearing, 607ZZ 8
86 3975-086 Shaft 4
87 3975-087 Flat Washer, 6mm 2
88 3975-088 Lock Washer, 6mm 2
89 3975-089 Socket Head Screw,
M6x25 2
No. Part No. Description Qty.
90 3975-090 Socket Head Screw,
M5x10 1
91 3975-091 Flat Washer, 5mm 1
92 3975-092 Guard Plate 1
93 3975-093 Pin, 5x35mm 1
94 3975-094 Front Blade Guide
Block 1
95 3975-095 Nut, M6 1
96 3975-096 Socket Head Screw,
M6x25 1
97 3975-097 Nut, M16-1.5 1
98 3975-098 Center Shaft 1
99 3975-099 Torsion Spring 1
100 3975-100 Lock Handle 1
101 3975-101 Flat Washer, 10mm 1
102 3975-102 Swivel Support 1
103 3975-103 Flat Washer, 12mm 1
104 3975-104 Nut, M12 1
105 3975-105 Hex Head Bolt,
M6x25 1
106 3975-106 Nut, M6 1
107 3975-107 Socket Head Screw,
M6x35 1
108 3975-108 Flat Washer, 6mm 1
109 3975-109 Socket Head Screw,
M5x10 2
110 3975-110 Positive Stop Cam 2
111 3975-111 Bushing 1
112 3975-112 Retaining Ring, 8mm 1
113 3975-113 Lock Pin 1
114 3975-114 Pan Head Screw,
M4x8 2
115 3975-115 Angle Scale 1
116 3975-116 Base 1
117 3975-117 Foot 4
118 3975-118 Carriage Bolt,
M10x40 1
18

EXPLODED VIEW & PARTS LISTEXPLODED VIEW & PARTS LIST
No. Part No. Description Qty.
119 3975-119 Flat Washer, 6mm 1
120 3975-120 Nut, M6 1
121 3975-121 Vise Base 1
122 3975-122 Flat Head Screw,
M6x12 2
123 3975-123 Vise Jaw Plate 1
124 3975-124 Vise Body 1
125 3975-125 Nut, M10 1
126 3975-126 Screw 1
127 3975-127 Spring Pin, 5x12mm 1
128 3975-128 Bushing 1
129 3975-129 Handle Cap 2
130 3975-130 Handle Base 1
131 3975-131 Handle Rod 1
132 3975-132 Set Screw, M5x8 1
133 3975-133 Guide Block 1
19
No. Part No. Description Qty.
134 3975-134 Lock Washer, 6mm 1
135 3975-135 Hex Head Bolt,
M6x25 1
137 3975-137 Lock Washer, 8mm 6
138 3975-138 Socket Head Screw,
M8x25 6
139 3975-139 Nut, M12 1
140 3975-140 Work Stop Rod 1
141 3975-141 Work Stop 1
142 3975-142 Lock Handle 1
143 3975-143 Hex Head Bolt,
M6x25 1
144 3975-144 Toothed Washer,
8mm 1
145 3975-145 Motor Housing
Gasket 1
146 3975-146 Washer Gasket 3
147 3975-147 Nut, M8 4
NOTE: Not all parts may be available for purchase. Parts and accessories that wear
down over the course of normal use are not covered under the warranty.

20
EXPLODED VIEW & PARTS LISTWARRANTY STATEMENT
WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this
commitment and our dedication to quality.
LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE
GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power
tools will be free from defects in material or workmanship during personal use for a period of two (2) years from date
of purchase or 500 hours of use; whichever comes first. Ninety days for all WEN products if the tool is used for pro-
fessional or commercial use. Purchaser has 30 days from the date of purchase to report missing or damaged parts.
SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Limited Warranty and, to the extent per-
mitted by law, any warranty or condition implied by law, shall be the replacement of parts, without charge, which are
defective in material or workmanship and which have not been subjected to misuse, alteration, careless handling,
misrepair, abuse, neglect, normal wear and tear, improper maintenance, or other conditions adversely affecting the
Product or the component of the Product, whether by accident or intentionally, by persons other than Seller. To make
a claim under this Limited Warranty, you must make sure to keep a copy of your proof of purchase that clearly defines
the Date of Purchase (month and year) and the Place of Purchase. Place of Purchase must be a direct vendor of Great
Lakes Technologies, LLC. Purchasing through third party vendors, including but not limited to garage sales, pawn
shops, resale shops, or any other secondhand merchant, voids the warranty included with this product. Contact tech-
[email protected] or 1-800-232-1195 with the following information to make arrangements: your shipping
address, phone number, serial number, required part numbers, and proof of purchase. Damaged or defective parts
and products may need to be sent to WEN before the replacements can be shipped out.
Upon the confirmation of a WEN representative, your product may qualify for repairs and service work. When re-
turning a product for warranty service, the shipping charges must be prepaid by the purchaser. The product must
be shipped in its original container (or an equivalent), properly packed to withstand the hazards of shipment. The
product must be fully insured with a copy of the proof of purchase enclosed. There must also be a description of the
problem in order to help our repairs department diagnose and fix the issue. Repairs will be made and the product
will be returned and shipped back to the purchaser at no charge for addresses within the contiguous United States.
THIS LIMITED WARRANTY DOES NOT APPLY TO ITEMS THAT WEAR OUT FROM REGULAR USAGE OVER TIME,
INCLUDING BELTS, BRUSHES, BLADES, BATTERIES, ETC. ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DU-
RATION TO TWO (2) YEARS FROM DATE OF PURCHASE. SOME STATES IN THE U.S. AND SOME CANADIAN PROV-
INCES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION
MAY NOT APPLY TO YOU.
IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING BUT
NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THE SALE OR USE OF THIS PRODUCT. SOME
STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF IN-
CIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS
WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE IN CANADA AND FROM COUNTRY TO
COUNTRY.
THIS LIMITED WARRANTY APPLIES ONLY TO ITEMS SOLD WITHIN THE UNITED STATES OF AMERICA, CANADA
AND THE COMMONWEALTH OF PUERTO RICO. FOR WARRANTY COVERAGE WITHIN OTHER COUNTRIES, CON-
TACT THE WEN CUSTOMER SUPPORT LINE. FOR WARRANTY PARTS OR PRODUCTS REPAIRED UNDER WARRAN-
TY SHIPPING TO ADDRESSES OUTSIDE OF THE CONTIGUOUS UNITED STATES, ADDITIONAL SHIPPING CHARGES
MAY APPLY. V. 2021.12.06