Werner Dosiertechnik POOLKLAR Touch XL User manual

WERNER Dosiertechnik
_________________________________________________________________
Technische Änderungen vorbehalten
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Hettlinger Straße 17 Tel. [phone] www.werner-dosiertechnik.de
D- 86637 Wertingen- Geratshofen Fax [phone] [email protected]
Version vom 18.April 2011 noch ned freigegeben! Korrekturlesung
Auto-control system
for private pools
POOLKLAR Touch XL
Mess-, Regel- und Dosiertechnik für pH-Regulierung und Desinfektionsmittel

WDT POOLKLAR Touch XL
Original Bedienungsanleitung in deutsch - Version (V1.1 –2012_01_09) 2/24
Inhaltsverzeichnis
1 Notes to this manual ................................................................................................... 4
1.1 scope of application............................................................................................... 4
1.2 Target group ........................................................................................................ 4
1.3 Keeping of the manual........................................................................................... 4
1.4 Further information ............................................................................................... 4
1.5 Used symbols ....................................................................................................... 4
2 Safety aspects............................................................................................................ 4
2.1 Intended use ........................................................................................................ 4
3 Delivery scope –Description ........................................................................................ 5
3.1 Delivery scope ...................................................................................................... 5
3.2 Transport damage................................................................................................. 5
3.3 Identification of the device ..................................................................................... 5
3.4 Device description................................................................................................. 5
4 Installation ................................................................................................................ 6
4.1 Place of installation ............................................................................................... 6
4.2 Tapping points for measuring water......................................................................... 6
4.3 Installation proposal .............................................................................................. 6
5 Commissioning........................................................................................................... 7
5.1 Setting of the Control parameters –see for this page 22 “Commissioning form” ........... 7
5.2 pH-Electrode ........................................................................................................ 7
5.3 Cleaning glass beads ............................................................................................. 7
5.4 Measuring water flow............................................................................................. 7
5.5 Dosing pump heads............................................................................................... 7
5.6 Chemicals ............................................................................................................ 7
5.7 Switch off at backwash and vacuuming .................................................................... 8
6 Electrical connections .................................................................................................. 8
6.1 To open and close the housing................................................................................ 8
6.2 Wiring plan........................................................................................................... 9
6.2.1 The power board NT_PKT_2 –fuses, relay............................................................. 9
6.2.2 The I/O- Board IO_PKT_2...................................................................................10
6.2.3 The amplifier MV_PKT_2 ....................................................................................10
6.3 OPTIONS ............................................................................................................12
6.3.1 OPTION Temperature.........................................................................................12
7.3.2 OPTION Filter pressure.......................................................................................12
7 Operation of the Touch display ....................................................................................13
7.1 Operation Indication and Programmes ....................................................................14
7.1.1 Normal operation ..............................................................................................14
7.1.2 QuickInfo .........................................................................................................14
7.1.3 Dosing delay.....................................................................................................14
7.1.4 Start routine.....................................................................................................14
7.1.5 Alarm ..............................................................................................................14
7.2 Main menu ..........................................................................................................15
7.2.1 Main menuSettings ........................................................................................15

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7.2.1.1 Main menuSettings pH ............................................................................ 15
7.2.1.2 Main menuSettings mV (Disinfection) ....................................................... 16
7.2.1.3 Main menuSettings dosing capacity .......................................................... 16
7.2.1.4 Main menuSettings temperature ............................................................. 16
7.2.1.5 Main menuSettings pressure................................................................... 17
7.2.1.6 Main menuSettings Dosing delay .............................................................. 17
7.2.1.7 Main menuSettings system ...................................................................... 17
7.2.1.8 Main menuSettings system  pass word ................................................... 17
7.2.1.9 Main menu Settings system  network ..................................................... 18
7.2.2 Main menu calibration ................................................................................... 18
7.2.2.1 Main menu calibration pH- electrode ......................................................... 18
7.2.2.2 Main menu calibration  redox- electrode..................................................... 19
7.2.3 Main menu Service ....................................................................................... 19
7.2.3.1 Main menu Service output test.............................................................. 19
7.2.3.2 Main menu Service input test............................................................... 19
7.2.3.3 Main menu Service Info ........................................................................ 19
7.2.3.4 Main menu Service event log list ............................................................ 19
8 Maintenance............................................................................................................. 20
8.1 Filter ................................................................................................................. 20
8.2 pH-electrode....................................................................................................... 20
8.3 Injection valves .................................................................................................. 20
8.4 Dosing heads...................................................................................................... 21
8.5 Redox-electrode.................................................................................................. 21
9 Diagnosis and troubleshooting................................................................................... 21
9.1 check of dosing function....................................................................................... 21
9.2 Check of the electrodes........................................................................................ 21
10 taking out of service –hibernation - storage............................................................... 21
11 Technical data ........................................................................................................ 21
12 Commissioning form................................................................................................ 22
13 Spare parts list ....................................................................................................... 23
14 Own notes ............................................................................................................. 24

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Original Bedienungsanleitung in deutsch - Version (V1.1 –2012_01_09) 4/24
1 Notes to this manual
1.1 scope of application
This manual describes the installation, commissioning and operation of the unit. This manual is guilty for
the POOLKLAR Touch XL from version -> see foot print.
1.2 Target group
Only instructed persons shall operate this unit. Works on electric or water side should only be executed
by skilled persons.
1.3 Keeping of the manual
All manuals must be kept near to the unit and must be accessible anytime to any operating persons.
1.4 Further information
Further information as selection needs for the operation parameters you get from your dealer.
1.5 Used symbols
In this document the following symbols are used:
DANGER!
„Danger“ indicates a safety advice, that may lead to death or severe injury if ignored.
WARNING!
„WARNING“ indicates a safety advice, that may lead to death or severe injury if ignored.
ATTENTION!
„ATTENTION“ indicates a safety advice, that may lead to injury if ignored:
ATTENTION!
„ATTENTION“ indicates a safety advice, that may lead to material damage if ignored
Note
A note indicates information that may lead to operation problems if ignored
Tipp
A Tipp indicates information that may lead to improvements in the operation
2 Safety aspects
2.1 Intended use
The device POOLKLAR Touch XL is intended for auto-control of the water quality of private swimming pools.
Please pay attention at the handling of the chemicals!
WARNING!
Danger of chemical burn and poisoning
-Never mix chemicals
-Use only chemicals that are allowed for your swimming pool water and care
-For maintenance use protective clothes.

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Original Bedienungsanleitung in deutsch - Version (V1.1 –2012_01_09) 5/24
3 Delivery scope –Description
3.1 Delivery scope
The POOLKLAR Touch XL is delivered with following accessories:
- buffer solution pH7, pH4, Redox-solution 468 mV
- electrode cleaner solution, distilled water ½ l
- glass beads for cleaning the platinum electrode, electrolyte, spare seals
- 2 xball valve ½“ with immersion tube
- each 7m tube 6x1mm PE (for measuring water) and PTFE (for dosing tube)
3.2 Transport damage
Please check the device and accessories direct after getting it on completeness and intactness.
3.3 Identification of the device
For spare parts needs or technical advice it is necessary to know the type indication and the series no.
You can find the type label right side at the controller housing. The programmed version you can find by
selecting the menu Service  Info.
3.4 Device description
2
1
13
3
12
9
14
4
11
8
10
5
7
6
15
15
1. controller POOLKLAR Touch XL
2. buffer solutions
3. prove cylinder to check the redox-tension
4. measuring water /dosing discharge to pool
5. measuring water supply
6. filter
7. probe water discharge
8. measuring water flow control
9. flow control valve
10. redox- electrode
11. measuring cell
12. pH- electrode
13. peristaltic dosing pumps
14. injection valves
15. suction lances (not on picture)
The POOLKLAR Touch XL is delivered pre-mounted as seen on the picture for ease to mount at site.
Only the pH-electrode (12) has to be put into the measuring cell and the dosing heads of the dosing
pumps must be pushed onto the shafts of the dosing motors.
By tipping on the Touch display on a symbol or a value you can get more information or you can change
the parameters. This is supported by real text.
The chemical leading items as pump, injection valve and suction lance are indicated by color marks to
avoid interchange. Acid containing parts are indicated red and are situated left side, chlorine containing
parts are indicated yellow and situated right side.
Attention!
if you interchange the chemicals you will get wrong water quality results. In addition a
dangerous situation can result.
red = pH-value/acid - yellow = disinfection/chlorine

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Original Bedienungsanleitung in deutsch - Version (V1.1 –2012_01_09) 6/24
4 Installation
4.1 Place of installation
For ease operation and maintenance please look for a good accessible mounting place, not at risk of
frost or direct sun shine.
4.2 Tapping points for measuring water
Only with good hydraulics a reasonable effect of the auto-control of the pH and the redox can be
achieved. The dosed chemicals should reach all places in the pools within a short time (< 5 minutes).
Also with bathers load the chlorine concentrations should be similar at different places of the pool. The
measuring water in the cell should be identical to that in the pool. So it should be conveyed as fast as
possible to the cell.
If you have an overflow system with balance tank and fresh water supply herein, this must be
considered. If highest quality is required, a extra pump for the measuring water is to be mounted.
It is recommended to link the power supply of the POOLKLAR to the power supply of the filter pump.
4.3 Installation proposal
Normally the water take off is between pump and filter, the injection behind the heat exchanger. For
the connection to the piping please use the by-packed valves with emerging tubes, that are to be
shortened so that their end is reaching to the middle of the pipe.
ACHTUNG!
As the water behind the POOLKLAR is very corrosive, the injection point should be behind
the heat exchanger.
At an overflow system it is recommended to install an extra measuring water pump

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Original Bedienungsanleitung in deutsch - Version (V1.1 –2012_01_09) 7/24
5 Commissioning
Before taking into service the following points have to be worked through. Please see for this too
point 3.4 page 5.
5.1 Setting of the Control parameters –see for this page 22 “Commissioning form”
The POOLKLAR is at works set with certain parameters that are to be adjusted to the needs of your
pool. Normally you can use these parameters for start and change them after some days when you see
the reaction on your pool water quality. The most important will be the look on your values for free
chlorine.
5.2 pH-Electrode
Take the pH-Electrode from the packing and pull off the protection cap. Screw off the connector head
and screw the electrode into the cell. Now screw on the connector head again on the electrode.
After an hour time it is to check whether a calibration is needed. For this take out the
electrode again from the cell and place it in the buffer solution pH 7,0. A calibration is
needed if the indicated value has a difference to 7,0 more than 0,1.
5.3 Cleaning glass beads
The blue glass beads are to clean the surface of the platinum electrode to get stable values for the
redox tension. Pull off the cable from the redox electrode (10) and screw out the PVC electrode holder
from the cell. Now put the glass beads onto the platinum surface to cover the surface. Screw in again
the electrode into the cell and push in the cable to the electrode.
At screwing in the Redox-Electrode pay attention that no glass beads are in the thread.
ATTENTION!
Check all tube connections to be dense. Plastic connection are only fastened by hand!
5.4 Measuring water flow
At the flow control valve (9) the water flow is to be adjusted. The switch bobbin must be pushed to
top. Only in this position dosing is possible. The glass beads must rotate on the electrode surface; they
should not be lifted by too high flow of the water.
5.5 Dosing pump heads
Push the dosing heads on the motor shaft till the lockers do „klick“.
5.6 Chemicals
Place the two chemical containers under the POOLKLAR. It is strongly recommended to place them into
safety tubes to prevent leakage on the floor: Left, acid –right chlorine.
Place the suction lances into the containers.
red = acid - yellow = chlorine
For the right function of the POOLKLAR it is important to know what disinfection chemical
was used before. If it was other chlorine or non chlorine type there are reactions in the
water that may affect the disinfection capacity of the chlorine now in use.
Chlorine compounds on organic basis (Dichlor, Quickchlor and others) do reduce the redox tension at
same measured chlorine levels at use for longer time; the disinfection power of the chlorine is reduced.

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Original Bedienungsanleitung in deutsch - Version (V1.1 –2012_01_09) 8/24
That means that at a certain level of the redox tension you get higher chlorine concentration. If you
don’t want the higher chlorine level, you have to select a lower set value for the redox tension, but
that means lower disinfection power. Best would be in this case to empty your pool and to fill fresh
water.
5.7 Switch off at backwash and vacuuming
During backwash the circulation back to the pool is interrupted but the water supply to the
POOLKLAR is not. Dosing could run on to the standing water in the return pipe. It would be
possible that after finishing the backwash high concentration of chlorine could be flushed to
the pool. To avoid this it is recommended to switch off the POOLKLAR during backwash.
If the vacuuming of the pool floor is executed through the filter we get high pollution rates to
the POOLKLAR that will block the filter on the system. So we recommend switching off of the
POOLKLAR in this time too.
6 Electrical connections
6.1 To open and close the housing
No tools are needed.
To open the housing cover you lift a little the lower and upper sideward
clips and you can then lift the cover forward, the upper cover clips are
running in their grooves to their front stop.
Now the cover can be flipped up and supported by means of the strap.
Press
Klick
To close the housing the strap must be loosened to backside and the
cover is then to be closed downwards. Now loose the upper sideward
clips and push the cover backwards. To seal the cover push at all 4
edges with slight. The cover closes with a slight “klick”.
To connect additional cables to the controller at the bottom of the housing you find some „push out“ for
cable connectors.

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Original Bedienungsanleitung in deutsch - Version (V1.1 –2012_01_09) 9/24
6.2 Wiring plan
DANGER!
All jobs at the electrics may only executed by skilled persons
under observance of the legal regulation!
6.2.1 The power board NT_PKT_2 –fuses, relay
fuse
Nominal
current
function
F1
125 mA
Minus 5 VDC
F2
1,0 A
Plus 24 VDC
F3
315 mA
Plus 5 VDC (pre fuse for F1)
F4
max. 2 A
Relay - K3 –alarm
F5
max. 2 A
Relay - K2 - desinfection 2-point
F6
max. 2 A
Relay - K1 –temperature
F7
1,0 A
Internal power supply (F1 to F3)
F8
4,0 A
Total power supply (F1 to F7)
The figure shows as example the connection for a 230 Volt circulation pump for the pool heating

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Original Bedienungsanleitung in deutsch - Version (V1.1 –2012_01_09) 10/24
6.2.2 The I/O- Board IO_PKT_2
6.2.3 The amplifier MV_PKT_2