Westermo EDW-100 User manual

Serial Adapter
www.westermo.com
©Westermo Teleindustri AB • 2007
User Guide
6616-2202
EDW-100

26616-2202
Safety
Before installation:
Read this manual completely and gather all information on the unit. Make sure
that you understand it fully. Check that your application does not exceed the safe
operating specifications for this unit.
This unit should only be installed by qualified personnel.
This unit should be built-in to an apparatus cabinet, or similar, where access is
restricted to service personnel only.
The power supply wiring must be sufficiently fused, and if necessary it must be
possible to disconnect manually from the power supply. Ensure compliance to
national installation regulations.
This unit uses convection cooling.To avoid obstructing the airflow around the unit,
follow the spacing recommendations (see Cooling section).
Before mounting, using or removing this unit:
Prevent access to hazardous voltage by disconnecting the unit from power supply
and all other electrical connections.
Warning! Do not open connected unit. Hazardous voltage may occur within
this unit when connected to power supply or TNV circuits.
Maintenance
No maintenance is required, as long as the unit is used as intended within the specified
conditions.
!
!

3
6616-2202
Introduction
The EDW-100 is an Industrial Ethernet to serial adapter or Ethernet Terminal Server.
The serial interface is selectable between RS-232 and RS-422/485.The Ethernet interface
is 10/100BASE-T and supports the following networking protocols:TCP, UDP, ICMP, IGMP,
HTTP,ARP.
Two EDW-100 can be used to provide a serial point to point link over an Ethernet
network using either UDP or TCP.When using TCP the EDW-100 can be configured
as client or server.
In addition to a transparent serial point-to-point link and ethernet to serial adapter, the
EDW-100 MG can also be configured to act as a Modbus gateway.
Each unit passes data from
its serial interface to the
serial interface of the other
unit.
This enables long distance
serial communication using
pre-existing networks.
When EDW-100 is used
with the UDP protocol it
is also possible to com-
municate one to many
(e.g. master to multiple
slaves), by using a broad-
cast address or multicast
addressing
Network
Serial
Device Configured
as UDP- or
TCP-server
Configured
as UDP- or
TCP-client
Serial
Device
Serial
Master
Serial
Slave
Serial
Slave
Serial
Slave
Network
Broadcast
Multicast
EDW-100 can also provide a remote serial interface
for a computer connected through a TCP/IP network
using a comport redirection software.
A COM port redirector or customer written software
can be used to create virtual COM ports.This soft-
ware will redirect data, originally sent to a local COM
port, to the remote serial interface of the EDW-100.
No changes are required on the computer application
software.
Application software
Data to / from COM3
Data to / from COM4
Data to / from COM5
Data to / from COM255
COM port
redirector software
Network
COM3
COM4 COM5
COM255
Network Interface

Type Approval / Compliance
EMC EN 61000-6-2, Immunity industrial environments
EN 61000-6-4, Emission industrial environments
EN 55024, Immunity IT equipment
EN 50121-4, Railway signalling and telecommunications apparatus
IEC 62236-4, Railway signalling and telecommunications apparatus
Safety EN 60950, IT equipment
46616-2202
For more information on applications and technical data visit www.westermo.com.
The Web tool also includes an integrated help where all functions and modes are
described in details.
More help can be found inside the web tool and the "?" button on
each configuration page.
Agency approvals and standards compliance

5
6616-2202
Declaration of Conformity
Westermo Teleindustri AB
Declaration of conformity
Org.nr/
Postadress/Postal address Tel. Telefax Postgiro Bankgiro Corp. identity number Registered office
S-640 40 Stora Sundby 016-428000 016-428001 52 72 79-4 5671-5550 556361-2604 Eskilstuna
Sweden Int+46 16428000 Int+46 16428001
The manufacturer Westermo Teleindustri AB
SE-640 40 Stora Sundby, Sweden
Herewith declares that the product(s)
Type of product Model Art no Installation manual
DIN-rail EDW-100 3616-0020 4500-0112, 6616-2011
DIN-rail EDW-120 3616-0010 4500-0112, 6616-2221
is in conformity with the following EC directive(s).
No Short name
89/336/EEG Electromagnetic Compatibility (EMC)
73/23/EEG Low Voltage Directive - LVD
References of standards applied for this EC declaration of conformity.
No Title Issue
EN 61000-6-2 Immunity for industrial environments 2 (2001)
EN 61000-6-1 Immunity for residential, commercial and light-
industrial environments
1 (2001)
EN 55024 Information technology equipment – Immunity 1 (1998)
EN 61000-6-3 Emission standard for residential, commercial and
light-industrial environments
1 (2001)
EN 60950 Safety of information technology equipment 6 (2000)
The last two digits of the year in which the CE marking was affixed: 06
Herewith declares that product(s) listed above is in conformity with
No Title Issue
FCC part 15 Radio frequency devices 1 (2003)
EN 50121-4 Railway signalling and telecommunications apparatus 1 (2000)
IEC 62236-4 Railway signalling and telecommunications apparatus 1 (2003)
Hans Levin
Technical Manager
18th April 2006

66616-2202
Type tests and environmental conditions
Electromagnetic Compatibility
Phenomena Test Description Test levels
ESD EN 61000-4-2 Enclosure contact ± 6 kV
Enclosure air ± 8 kV
RF field AM IEC 61000-4-3 Enclosure 10 V/m 80% AM (1 kHz), 80 – 1 000 MHz
modulated 20 V/m 80% AM (1 kHz), 800 – 960 MHz
20 V/m 80% AM (1 kHz), 1 400 – 2 000 MHz
RF field 900 MHz ENV 50204 Enclosure 20 V/m pulse modulated 200 Hz, 900 ± 5 MHz
Fast transient EN 61000-4-4 Signal ports ± 2 kV
Power ports ± 2 kV
Surge EN 61000-4-5 Signal ports unbalanced ± 2 kV line to earth, ± 2 kV line to line
Signal ports balanced ± 2 kV line to earth, ± 1 kV line to line
Power ports ± 2 kV line to earth, ± 2 kV line to line
RF conducted EN 61000-4-6 Signal ports 10 V 80% AM (1 kHz), 0.15 – 80 MHz
Power ports 10 V 80% AM (1 kHz), 0.15 – 80 MHz
Power frequency EN 61000-4-8 Enclosure 100 A/m, 50 Hz, 16.7 Hz & 0 Hz
magnetic field
Pulse magnetic field EN 61000-4-9 Enclosure 100 A/m, 6.4 / 16 ms pulse
Voltage dips EN 61000-4-11 AC power ports 10 & 5 000 ms, interruption
and interruption 10 & 500 ms, 30% reduction
100 & 1 000 ms, 60% reduction
Radiated emission EN 55022 Enclosure Class A
Conducted emission EN 55022 AC power ports Class B
EN 55022 DC power ports Class B
Dielectric strength EN 60950 Signal port to other 2 kVrms 50 Hz 1 min
isolated ports
Power port to other 3 kVrms 50 Hz 1 min
isolated ports 2 kVrms 50 Hz 1 min (@ rated power <60 V)
Environmental
Phenomena Test Description Level
Temperature Operating –25 to +70ºC
Storage & Transport –40 to +70ºC
Humidity Operating 5 to 95% relative humidity
Storage & Transport 5 to 95% relative humidity
Altitude Operating 2 000 m / 70 kPa
Service life Operating 10 year
Vibration IEC 60068-2-6 Operating 7.5 mm, 5 – 8 Hz
2 g, 8 – 500 Hz
Shock IEC 60068-2-27 Operating 15 g, 11 ms
Packaging
Enclosure UL 94 PC / ABS Flammability class V-1
Dimension 35 x 121 x 121 mm
W x H x D
Weight 0.2 kg
Degree of protection IEC 529 Enclosure IP 21
Cooling Convection
Mounting On 35 mm DIN-rail

7
6616-2202
Product description
The EDW-100 is an industrial Ethernet to serial interface adapter designed for harsh
environments.
It allows serial devices to interface through a new or existing Ethernet network.The unit
can support either RS-232, RS-485 or RS-422 based protocols running at up to 115.2
kbit/s. Ethernet connection is via a standard RJ-45 port with MDI/MDI-X.
The protocols used for network communication is UDP or TCP.This allows the EDW-
100 to be setup as a TCP-server or -client as well as an UDP unit.
Configuration of the unit
The EDW-100 can be easly configured via the onboard Web based configuration tool,
alternatively some functions can also be set by hardware DIP-switches on the PCB.
The network interface properties such as speed, duplex and auto-negotiation can be
configured by the Web based configuration tool or by hardware DIP-switches.
It is also possible to monitor and override the hardware settings by using the Web tool, if
that is done this is indicated by the RC LED (Remotely Controlled).
The serial port properties such as data rate, flow control and data bits etc. are config-
ured by the Web based configuration tool.

86616-2202
Termination and fail-safe of the RS-422/485 serial inter-
face can only be made by DIP-switches only.
The local IP address of the unit can be configured
by using a terminal program.
New Connection - Hyper Terminal
File
'EDW-100 IP CONFIGURATION'
Firmware : 4100-9002
-- Current IP configuration --
Local IP address : 169.254.100.100
Gateway address : 169.254.100.1
Subnet Mask address : 255.255.255.0
Press <Return> to select the value shown in braces,
or enter a new value.
Local IP address [169.254.100.100]?
Edit View Call Transfer
Connected 0:01:33 VT100 9600 8-N-1 NUM
SCROLL CAPS
Capture Print echo
Help
Unique features
… Packing algorithm that enables the user to decide how and when the serial data
should be encapsulated in a TCP or UDP data frame and sent out on the network.
… Galvanic isolation, this feature eliminate communication errors. One of the most
common errors is caused by potential differences between interconnected equipment.
… Redundant power supply with wide input range.
Theses feature along with the high EMC immunity enables the device to be used in
projects where a high degree of reliability is required.

9
6616-2202
The Telnet diagnostic service provide the user with information
such as UDP- or TCP mode, connected or listening state (TCP) etc.
C:\WINDOWS\System32\telnet.exe
Westermo EDW-100
login: edw100
Password: ******
Hello edw100
Welcome to Westermo EDW-100 diagnostics service
(TCP Server): Listening for TCP connection on port: [9000]...
Diagnostic information
The first level of diagnostic information is the status indicated by the LED´s.

10 6616-2202
Getting started
IP Address
The default IP address of the EDW-100 when delivered is 169.254.100.100.
Default port 9000
Default gateway 169.254.100.1
IP address configuration
The IP address is configurable by the Web tool and/or by using a terminal program.
Below is an description of how to configure the IP address by using a terminal program.
1. If the address is known, connect the unit from a Web browser with the address to
EDW-100. If the address is unknown, connect the serial RS-232 interface to a terminal
program with settings:
Data rate: 9600 bit/s
Data bits: 8
Stop bits: 1
Parity: None
Flow control: None
EDW-100
DTE
3
3
2
2
7
7
8
8
6
6
5
5
1
1
4
4
9
9
3
3
2
2
7
7
8
8
6
6
5
5
1
1
4
4
9
9
Computer
DTE
Note! When connecting EDW-100 to a Comport in a
computer you have to use a “Cross-over” cable,
because both EDW-100 and the computer
interface is DTE. 1.8 m standard cable is supported by Westermo art.no.
1211-2172.
2. Setting DIP S1:1 to ‘On’ and power-up the EDW-100 will enable the local IP address
to be configured via serial interface.
Once connected with the terminal program you can change the IP address, Gateway
address and Subnet Mask according to the picture below:
3. Set DIP S1:1 to ‘Off’ and power cycle the EDW-100.
4. The unit is now ready for a complete configuration by the Web tool.
Address EDW-100 in a browser with the configured IP address.
Note that the used computer have to be on the same
New Connection - Hyper Terminal
File
'EDW-100 IP CONFIGURATION'
Firmware : 4100-9002
-- Current IP configuration --
Local IP address : 169.254.100.100
Gateway address : 169.254.100.1
Subnet Mask address : 255.255.255.0
Press <Return> to select the value shown in braces,
or enter a new value.
Local IP address [169.254.100.100]?
Edit View Call Transfer
Connected 0:01:33 VT100 9600 8-N-1 NUM
SCROLL CAPS
Capture Print echo
Help
See also configuration by
Web Tool on page 14

11
6616-2202
Username and Password for configuration
The EDW-100 is username and password protected.These are used when connecting
with Web browser during configuration and with Telnet for diagnostics.
Default username: edw100
Default password: edw100
Browser Login
The Webtool has two different login accounts.
The first is the EDW-100 Guest account that only allows the user to read the units set-
tings but he has no rights to configure the unit in any way.This accounts Username and
Password are fixed and aren’t configurable.
EDW-100 Guest
Username: guest
Password: guest
or
Username: anonymous
Password: anonymous
EDW-100 Config
The second account is the EDW-100 Config that gives the user rights to configure the
unit with new parameter values.This accounts Username and Password can also be con-
figured when the user are logged in as EDW-100 Config. Default Username and Password
are listed below.
Default Username: edw100
Default Password: edw100
Restore Factory default settings
Note! This will clear your customized settings.
The factory default settings can be restored using DIP-switch S1:2.
1. Force this to ‘On’ and Power-up the EDW-100 for at least 5 seconds.
2. Force the DIP-switch to ‘Off’ and power cycle the EDW-100.
The EDW-100 now contains the factory default settings.
Note ! If the default address of the unit is valid on the connected network it is possible
to access the unit directly from a browser.
ON
1 2 3 4 5 6 7 8

12 6616-2202
Configuration by Web Tool
The EDW-100 includes an easy-to-use Web con-
figuration tool.The Web tool is very intuitive and
includes useful help information for the configura-
ble parameters.
Connect and login to the EDW-100 with the
EDW-100 Config account on the default IP address
and with default username- and password combi-
nation (or your customized if configured) using a
standard Web browser.
Use the Configuration Wizard to set all param-
eters then press the button "Program Unit" to
write the parameters into the unit or save the
Serial/IP® and Telnet Options
EDW-100 are bundled with Serial/IP® avertual Com port director software.The Serial/
IP® use portions of the “Telnet Environment Option” (RFC1572) to verify that it is con-
nected to an EDW-100.
The EDW-100 has partial support for the “Telnet Com Port Control Option” (RFC2217).
This makes it possible to remotely (on the fly) change serial port parameters. Currently
supported parameters are baud rate, parity, number of data bits and number of stop bits.
As default the Telnet Options are disabled. If the Serial/IP® software is to be used, the
Telnet options must med enabled in the web tool.This parameter can be found on the
serial page.

13
6616-2202
Diagnostics via Telnet
The EDW-100 provides the user with diagnostics information via a Telnet connection
on port 23.
Information presented to the user is:
… Operational mode (UDP,TCP-server or client)
… Operational status (Listening for connection (TCP server), connected to host
(TCP server or client),Attempting to connect (TCP client))
… The ‘Status’ LED on the EDW-100 will lit during Telnet session.
Below is an description of how to start a Windows Telnet session and get diagnostics
information from the EDW-100.
C:\WINDOWS\System32\telnet.exe
Welcome to Microsoft Telnet Client
Escape Character is 'CTRL+]'
Microsoft Telnet> o 169.254.100.100
1. Start a Telnet session.
2. Connect to EDW-100 by typing ‘o 169.254.100.100’
or the configured IP address of the EDW-100.
3. Login using default username and password
(or your customized settings if configured).
Application modes
The EDW-100 can be setup for use in one of four different application modes:
… TCP Server … TCP Client … UDP … Modbus gateway

14 6616-2202
Short description of TCP and UDP
User Datagram Protocol (UDP)
UDP provides a connectionless datagram service.This means that the arrival of data-
gram’s or data packets is not controlled and the reliability of the communication is the
responsibility of the application layer protocol. In this way UDP is a simpler method of
communication than TCP.As data is sent and received without any established connection
the data transfer is more efficient and often faster. UDP is therefore used in applications
that require efficient use of the bandwidth and also have a higher level protocol to handle
lost data.
Transmission Control Protocol (TCP)
TCP is a connection-oriented delivery service. Connection oriented means that a con-
nection must be established before hosts can exchange data. An acknowledgement is
used to verify that the data was received by the other host. For data segments sent, the
receiving host must return an acknowledgement (ACK). If an ACK is not received, the
data is retransmitted. Flow-control between the hosts is managed by TCP. For larger
amounts of data that have to be split between packets TCP provides a method for reli-
ably reassembling the data in the correct order. Because of the requirement to establish a
connection and acknowledge transmissions,TCP takes longer time to transmit data than
UDP and uses more bandwidth.
When delivered the EDW-100 is in TCP server mode.
TCP Server mode
This mode makes it possible to accept incoming TCP connections attempts to the
EDW-100 from an TCP client e.g. a EDW-100 in TCP client mode. Other examples
of TCP clients:Telnet client establishing a raw TCP connection, COM-port redirector
software running on a Windows PC.
TCP Client mode
This mode makes it possible to establish a TCP connection to a remote TCP server e.g.
a EDW-100 in TCP Server mode.
DSR signal rising or a powering up the unit will trigger the EDW-100 to make an
connection attempt to the specified server depending on configuration.
UDP mode
UDP is a connection less protocol sending datagram’s i.e. there are less overhead traffic
compared to TCP and no acknowledgement packets will be sent between the peer’s
during communication.
Using UDP will enable the EDW-100 to send and listen to broadcast- and multicast
messages.

15
6616-2202
Short description of Modbus
Modbus is a communication protocol developed by Modicon systems.The EDW-100
Modbus gateway is used for interconnecting a TCP/IP Modbus network and a serial line
Modbus network (either RTU or ASCII). It permits Modbus clients (masters) on either of
the TCP/IP or the serial network to connect to Servers (slaves) on the other network.
In a standard Modbus network, there is one master and up to 247 Slaves, each with a
unique slave address from 1 to 247.The master can also write information to the slaves.
The official Modbus specification can be found at www.modbus-ida.org.
Gateway Server mode
Allows up to 16 Modbus clients (masters) on a TCP/IP network to connect to servers
(slaves) on the serial network.
Ethernet
Modbus TCP Client
Modbus TCP Client
Modbus TCP
RS-485
Modbus RTU or
Modbus ASCII
Modbus Slave 2
Modbus Slave 1
Modbus Slave 3
Modbus Slave 4
Up to 16 TCP
Clients (Master)
EDW-100
Modbus Gateway
Up to 247 servers
(Slaves)

16 6616-2202
Gateway Client mode
Allows one Modbus client (master) on a serial network to connect to one or more serv-
ers (slaves) on the TCP/IP network.
Setting up the EDW-100 as a Modbus Gateway
Set the EDW-100 application mode to Modbus gateway to enable the gateway functional-
ity. Serial settings and ip-configuration is shared whit the other application mode but the
rest of the Modbus configuration is done on the specific Modbus configuration page.To
set up the gateway it is necessary to know details about the TCP and the serial Modbus
network. Please refer to the web tool help page for more configuration details.
Ethernet
Modbus
Slave 5 Modbus TCP
RS-485
Modbus RTU or
Modbus ASCII
Modbus Slave 2
Modbus Client
Modbus Slave 3
Modbus Slave 4
Max total 247 Servers
EDW-100
Modbus gateway
1 Client (Master)
and up to
247 servers
(Slaves)
Modbus
Slave 6

17
6616-2202
Advanced settings
Advanced settings configure the unit for special application requirements or special
interface functions, these settings are default disabled.
Detailed description can be received from the Web configuration tool.
Network
Received data
Conditions
Packing
Transmitted data
Packing algorithm
When data arrives at the serial port of the EDW-100 there must be one or more
criteria fulfilled to trigger the EDW-100 to encapsulate the received serial data into a
frame and send it out on the network.
These criteria are setup using different parameters i.e. the ‘packing algorithm’.The default
settings are selected to be compatible to most applications but can be optimized to the
customer specific application. Detailed description can be received from the Web configu-
ration tool.

18 6616-2202
Interface specifications
Rated voltage 12 to 48 VDC
Operating voltage 10 to 60 VDC
Rated current 250 mA @ 12 VDC
125 mA @ 24 VDC
63 mA @ 48 VDC
Rated frequency DC
Maximum inrush 0.3 A2s @ 48 VDC
current @ 10 ms
Polarity Reverse polarity protected
Redundant power input Yes
Isolation to All other 3 kVrms
Connection Detachable screw terminal
Connector size 0.2 – 2.5 mm2(AWG 24 – 12)
Power
Electrical specification EIA RS-485
2-wire or 4-wire twisted pair
Data rate 300 bit/s – 115.2 kbit/s
Data format 7 or 8 data bits, Odd, even or none parity, 1 or 2 stop bits
Protocol Transparent, optimised by packing algorithm
Retiming Not applicable
Turn around time < 3 bits
Circuit type TNV-1
Transmission range ≤ 1200 m, depending on data rate and cable type (EIA RS-485)
Settings 120 Ωtermination and fail-safe biasing 680 Ω
Protection Installation Fault Tolerant (up to ±60 V)
Isolation to Power 3 kV
Ethernet 1 1.5 k Vrms
Connection Detachable screw terminal
Connector size 0.2 – 2.5 mm2(AWG 24 – 12)
Shielded cable Not required, except when installed in Railway applications as
signalling and telecommunications apparatus and located
close to rails*
Conductive housing No
RS-422/485
* To minimise the risk of interference, a shielded cable is recommended when the cable is located inside 3 m
boundary to the rails and connected to this port.
The cable shield should be properly connected (360°) to an earthing point within 1 m from this port.
This earthing point should have a low impedance connection to the conductive enclosure of the apparatus
cabinet, or similar, where the unit is built-in.This conductive enclosure should be connected to the earthing
system of an installation and may be directly connected to the protective earth.

19
6616-2202
Electrical specification EIA RS-232
Data rate 300 bit/s – 115.2 kbit/s
Data format 7 or 8 data bits, Odd, even or none parity, 1 or 2 stop bits.
Protocol Transparent, optimised by packing algorithm
Retiming Not applicable
Circuit type SELV
Transmission range 15 m
Isolation to Power 3 kV
Ethernet 1 1.5 kVrms
Connection 9-pin D-sub male (DTE)
Shielded cable Not required, except when installed in Railway applications as
signalling and telecommunications apparatus and located close
to rails*
Conductive housing Isolated to all other circuits
Number of ports 1
RS-232
Electrical specification IEEE std 802.3. 2000 Edition
Data rate 10 Mbit/s or 100 Mbit/s, auto-negotiated or manually
set by DIP-switches
Protocol UDP,TCP, ICMP, HTTP and ARP
Duplex Full- or half duplex, auto-negotiated or manually set by DIP-switches
Circuit type TNV-1
Transmission range 100 m
Isolation to Power 3 kVrms
RS-232 1.5 kVrms
RS-422/485 1.5 kVrms
Connection RJ-45 shielded, auto MDI/MDI-X
Shielded cable Not required, except when installed in Railway applications as
signalling and telecommunications apparatus and located close
to rails*
Conductive housing Isolated to all other circuits
Ethernet
* To minimise the risk of interference, a shielded cable is recommended when the cable is located inside 3 m
boundary to the rails and connected to this port.
The cable shield should be properly connected (360°) to an earthing point within 1 m from this port.This earth-
ing point should have a low impedance connection to the conductive enclosure of the apparatus cabinet,
or similar, where the unit is built-in.This conductive enclosure should be connected to the earthing system
of an installation and may be directly connected to the protective earth.

20 6616-2202
Cooling
This unit uses convection cooling.To avoid obstructing the air-
flow around the unit, use the following spacing rules. Minimum
spacing 25 mm (1.0 inch) above /below and 10 mm (0.4 inches)
left /right the unit. Spacing is recommended for the use of unit
in full operating temperature range and service life.
Removal
Press down the black support at the top of the unit. See figure.
Mounting
This unit should be mounted on 35 mm DIN-rail, which is
horizontally mounted inside an apparatus cabinet, or similar.
Snap on mounting, see figure.
CLICK!
10 mm *
(0.4 inches)
25 mm
25 mm
* Spacing (left/right) recommended for
full operating temperature range
Table of contents
Other Westermo Adapter manuals

Westermo
Westermo EDW-120 User manual

Westermo
Westermo FD-10 User manual

Westermo
Westermo EDW-120 User manual

Westermo
Westermo IDW-90 User manual

Westermo
Westermo AD-01 User manual

Westermo
Westermo EDW-100 EX User manual

Westermo
Westermo ED-10 TCP User manual

Westermo
Westermo ID-90 User manual

Westermo
Westermo ED-10 TCP User manual