Westermo FD-10 User manual

Fieldbus Adapter
INSTALLATION MANUAL
6630-2212
www.westermo.com
FD-10
©WestermoTeleindustriAB •2003 •REV.A
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26630-2212
Contents
1. Safety .................................................................................................................................................................................. 4
2. Approvals ....................................................................................................................................................................... 4
2.1. Declaration of Conformity ..................................................................................................................... 5
3. Introduction ............................................................................................................................................................... 6
3.1 Device types ....................................................................................................................................................... 6
3.2 When are FD-10 devices useful? ........................................................................................................ 6
3.3 Field of application ................................................................................................................................. 7–8
4. Specifications .................................................................................................................................................. 9–10
4.1 Interfaces .............................................................................................................................................................. 9
4.2 Insulation between interfaces ........................................................................................................... 10
4.3 Climatic environment ............................................................................................................................. 10
4.4 Mechanics ......................................................................................................................................................... 10
5. Maintenance ........................................................................................................................................................... 11
6. Installation ....................................................................................................................................................... 11–17
6.1 Mounting /Removal ................................................................................................................................... 11
6.2 Connections .................................................................................................................................................... 12
6.2.2 Power ........................................................................................................................................................ 13
6.2.3 PROFIBUS DP ................................................................................................................................... 13
6.2.4 RS-232 (DTE) ..................................................................................................................................... 13
6.2.5 RS-485 ...................................................................................................................................................... 13
6.3 Indicators .......................................................................................................................................................... 14
6.3.1 LED indicators ................................................................................................................................... 14
6.4 Configuration ................................................................................................................................................. 14
6.4.1 DIP switch settings ............................................................................................................... 14–15
6.4.2 On-line configuration by FD-Tool ....................................................................................... 16
6.4.3 Off-line configuration by FD-Tool ....................................................................................... 17
6.4.4 Save, load and modify configuration files by FD-Tool ......................................... 17
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7. Functional description .................................................................................................................... 18–29
7.1 Point to point and Addressed, serial transfer slave, FD-10 P .................................... 19
7.1.1 Basic configuration ........................................................................................................................ 20
7.1.1.1 Expert configuration ......................................................................................................... 21
7.1.2 PROFIBUS DP I/O data ............................................................................................................. 22
7.2 Addressed, serial transfer master, FD-10 A ............................................................................ 22
7.2.1 Basic configuration ........................................................................................................................ 22
7.2.1.1 Expert configuration ......................................................................................................... 23
7.2.2 PROFIBUS DP I/O data ........................................................................................................... 23
7.2.2.1 Output data word ...................................................................................................... 23–24
7.2.2.2 Input data word ........................................................................................................... 24–25
7.2.2.3 PROFIBUS DP communication .............................................................................. 25
7.3 Network, serial sending, FD-10 N ......................................................................................... 25–26
7.3.1 Basic configuration ........................................................................................................................ 26
7.3.1.1 Expert configuration ......................................................................................................... 26
7.3.2 PROFIBUS DP I/O data ........................................................................................................... 26
7.3.2.1 Output data word ............................................................................................................... 27
7.3.2.2 Input data word ............................................................................................................ 27–28
7.3.2.3 PROFIBUS DP communication ............................................................................... 29
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1. Safety
General:
Before using this unit,read this manual completely and gather all information on
the unit.Make sure that you understand it fully.Check that your application does
not exceed the safe operating specifications for this unit.
Before installation,maintenance or modification work:
Prevent damage to internal electronics from electrostatic discharges (ESD)
by discharging your body to a grounding point (e.g.use of wrist strap).
Prevent access to hazardous voltages by disconnecting the unit from AC/DC
mains supply and all other electrical connections.
Installation:
This unit should only be installed by qualified personnel.
This unit should only be installed in a“restricted access area”,for example
a lockable cabinet where access is restricted to service personnel only.
This unit is intended for permanent connection to theAC/DC mains supply.
The power supply wiring must be sufficiently fused,and if necessary it must be
possible to disconnect manually from theAC/DC mains supply.Ensure compliance
to national installation regulations.
Unit with the rated voltage exceeding 42.4V peak or 60VDC, is defined as class I
equipment with a protective earthing conductor terminal.
Unit with the rated voltage up to 42.4V peak or 60VDC, is defined as class III
equipment and shall be separated from hazardous voltage by double or reinforced
insulation.
This unit uses convection cooling.To avoid obstructing the air flow around the
unit,follow the spacing recommendations (see under chapter Installation).
2. Approvals
Conformity with the Directive 89/339/EEC (Electromagnetic compatibility)
has been assessed by application of standards EN 61000-6-2 (industrial immunity)
and EN 61000-6-4 (industrial emission).
!
!
!
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2.1. Declaration of Conformity
Westermo Teleindustri AB
Declaration of conformity
Or
g
.nr/ S‰t
e
Postadress/Postal address Tel. Telefax Postgiro Bankgiro Corp. identity number Registered office
S-640 40 Stora Sundby 016-61200 016-61180 52 72 79-4 5671-5550 556385-6367 Eskilstuna
Sweden Int+46 1661200 Int+46 1661180
The manufacturer Westermo Teleindustri AB
SE-640 40 Stora Sundby, Sweden
herewith declares that the product(s)
Type of product Model Art no Installation manual
DIN-rail Fieldbus adapter FD-10 P
FD-10 A
FD-10 N
3630-1100
3630-1101
3630-1102
6630-2212
DIN-rail Fieldbus converter FD-40 3630-1400 6630-2242
is in conformity with the following EC directive(s).
No Title
89/336/EEG Electromagnetic Compatibility (EMC-directive)
References of standards applied for this EC declaration of conformity.
No Title Issue
EN 61000-6-2 Immunity for industrial environments 2 (2001)
EN 61000-6-4 Emission standard for industrial environments 1 (2001)
Hans Levin
Technical Manager
26th May 2003
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66630-2212
3. Introduction
The FD-10 is a PROFIBUS DP slave unit that is able to transfer PROFIBUS DP data via
leased lines,dialup modems or radio systems.The FD-10 is used to interface different
PROFIBUS DP networks.
AllWestermo FieldbusAdapters use the same protocol to communicate with each other
via serial interface.
3.1 Device types
There are three different types of FD-10 devices described in this manual:
•FD-10 P Point to point andAddressed,serial transfer slave
•FD-10A Addressed,serial transfer master
•FD-10 N Network,serial sending
All device types are based on the same hardware architecture, schematically shown
below.
3.2 When are FD-10 devices useful?
Where a PROFIBUS DP net require connection to one or some PROFIBUS DP units
which are so located,that they:
•can’t be included in the net due to the distance,or
•reduce PROFIBUS DP data rate below the rated required for the system,or
•disturbance in PROFIBUS DP line (transmission line)
FD-10 will,together with the transfer units (modem),act as a interconnecting line
between two or many PROFIBUS DP nets.The interconnection line protocol handle
retransmission due to disturbances (e.g.due to the use of radio network or moving
trolleys),without any limitations at the PROFIBUS DP net.From the PROFIBUS DP
master point of view the whole system will be seen as a single PROFIBUS DP net, while
the master has all PROFIBUS I/O data handling with FD-10.
In data
PROFIBUS DP
In buffer
15k
Serial transfer
PROFIBUS DP
Master control
Interface
Serial transfer
control
Out data
PROFIBUS DP
Out buffer
15k
SerialTransfer
RS-232
RS-485
Power DC
DC
PROFIBUS DP
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3.3 Field of application
Between Fieldbus adapters is PROFIBUS DP I/O data transferred over a transmission
line,divided in following type of applications:
• Point to point transfer
Continuous transfer of defined PROFIBUS I/O data modules between two FD-10’s.
This application is ideal when a high speed update of PROFIBUS DP data is required
and where no additional measures at installation is desired.
This application is realised by two FD-10 P (point to point mode) with an inter-
connecting line and modems,if required.
• Master controlled transfer (Addressed)
One transfer of defined PROFIBUS I/O data modules between two FD-10’s, on demand
from a PROFIBUS DP master.One FD-10 act as serial transfer master and can transfer
I/O data between various FD-10’s,selected by serial transfer address.This application is
ideal when a PROFIBUS DP master need connection to two, or more, independent
remote PROFIBUS DP systems.Radio system or RS-485 is typically used as transfer line.
Required additional measures, as serial transfer addressing.
This application is realised by one FD-10A and one or many FD-10 P (addressed serial
transfer slave mode) with an interconnecting line and modems, if required.
FD-10 P
PROFIBUS DP PROFIBUS DP
FD-10 P
Modem
(e.g PSTN*,Radio)
PROFIBUS DP
master PROFIBUS DP
master
CHANNEL 3
PWR
RD
TD
DCD2
DCD3
DCD4
CHANNEL 2 POWER
12-36V DC
12345 - +
R+ R- T+ T-
123456789123456789
R+ R- T+ T- T+ T- R+ R-
Modem
(e.g PSTN*,Radio)
CHANNEL 3
PWR
RD
TD
DCD2
DCD3
DCD4
CHANNEL 2 POWER
12-36V DC
12345 - +
R+ R- T+ T-
123456789123456789
R+ R- T+ T- T+ T- R+ R-
FD-10A FD-10 P
PROFIBUS DP
master
PROFIBUS DP
master
PROFIBUS DP
master
Serial
master Serial slave
Serial
slave
FD-10 P
PROFIBUS DP
PROFIBUS DP
PROFIBUS DP
* PSTN = Public Switch Telephone Transfer
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86630-2212
• Master controlled sending (Network)
Send defined PROFIBUS I/O data module once,from a FD-10 to an other.Sending data
on demand (event) from a PROFIBUS DP master. One of the included FD-10’s can send
I/O data to any other FD-10,selected by serial transfer address.This application is ideal
when data transfer between a number of PROFIBUS DP master systems is required.
Radio system or RS-485 is typically used as transfer line.Required additional measures,
as serial transfer addressing.
This application is realised by two or many FD-10 N with an interconnecting line and
modems,if required.
FD-10 N
PROFIBUS DP
master
PROFIBUS DP
PROFIBUS DPPROFIBUS DP
Modem
(e.g PSTN,Radio)
FD-10 N
PROFIBUS DP
master
Modem
(e.g PSTN,Radio)
FD-10 N
PROFIBUS DP
master
Modem
(e.g PSTN,Radio)
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4. Specifications
4.1 Interfaces
Power
Rated voltage 12–48VDC
Operating voltage 9.6–57.6VDC
Rated current 250 mA @ 12V, 120 mA @ 24V, 60 mA @ 48V
Rated frequency DC
Polarity Reverse polarity protected
Connection Screw terminal
Connector size 0.2–2.5 mm2(AWG 24–12)
Fuse To be externally fused
PROFIBUS DP
Electrical specification RS-485 / EN 50 170
Data rate 9.6,19.2,45.45,93.75,187.5,500,1 500,3 000,6 000
and 12 000 kbit/s
Connection 9-position D-sub (female)
Termination External
Circuit type TNV-1
RS-485
Electrical specification RS-485/V.11
Data rate 1 200, 2 400, 4 800, 9 600, 14 400, 19 200 and 38 400 bit/s
Connection 2-position screw terminal
Connector size 0.2 –2.5 mm2(AWG 24-12)
Circuit type TNV-1
RS-232
Electrical specification RS-232/V.24
Data rate 1 200, 2 400, 4 800, 9 600, 14 400, 19 200 and 38 400 bit/s
Connection 9-position D-sub,DTE
Circuit type SELV
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4.2 Insulation between interfaces
Power to all other 1.0 kV RMS @ 50Hz and 60 s duration
PROFIBUS DP to all other 1.0 kV RMS @ 50Hz and 60 s duration
Please note that there is no galvanic isolation between the RS-232 and the RS-485 ports so
they should not be connected simultaneously.
Internal
electronics
Power
PROFIBUS DP
RS-485
RS-232
NOTE:
Connect only one of RS-232
or RS-485 simultaneously
4.3 Climatic environment
Temperature, operating +5 to +55°C (optional industrial –25 to +70°C)
Temperature,
storage and transportation –25 to +70°C
Relative humidity, operating 5 to 95% (non-condensing)
Relative humidity,
storage and transportation 5 to 95% (condensation allowed outside packaging)
4.4 Mechanics
Dimension (W x H x D) 55 x 100 x 132 mm
Weight 0.3 kg
Mounting 35 mm DIN-rail
Degree of protection IP 20 (IEC 529)
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5. Maintenance
No maintenance is required, as long as the unit is used as intended within the specified
conditions.
6. Installation
6.1 Mounting /Removal
Before mounting or removing the unit:
Prevent damage to internal electronics from electrostatic discharges ( SD)
by discharging your body to a grounding point (e.g. use of wrist strap).
Prevent access to hazardous voltages by disconnecting the unit from AC/DC
mains supply and all other electrical connections.
Mounting
This unit should be mounted on 35 mm DIN-rail which is
horizontally mounted on a wall or cabinet backplate.
This unit uses convection cooling. To avoid obstructing the air
flow around the unit, use the following spacing rules.
Minimum spacing 25 mm (1.0 inch) above/below and 10 mm
(0.4 inches) left/right the unit.
Snap on mounting, see figure.
emoval
Press down the black support at the back of the unit
using a screwdriver, see figure.
CLICK!
Min
10 mm 25 mm
25 mm
!
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6.2 Connections
RS-232
PROFIBUS DP
RS-485
Power
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2-pos screw terminal Direction Description
No. 1 –0V DC (–)
No. 2 + +12 to +48VDC (+)
6.2.2 Power
9-pos D-sub Direction Description
No. 1 ––
No. 2 ––
No. 3 In/Out RxD/TxD-P
No. 4 Out CNTR-P
No. 5 –DGND
No. 6 Out VP
No. 7 ––
No. 8 In/Out RxD/TxD-N
No. 9 –DGND
6.2.3 PROFIBUS DP
9-pos D-sub Direction Description
No. 1 ––
No. 2 In Receive Data (RD)
No. 3 Out Transmit Data (TD)
No. 4 Out DataTerminal Ready (DTR)
No. 5 –Signal ground (SG)
No. 6 ––
No. 7 Out RequestTo Send (RTS)
No. 8 In ClearTo Send (CTS)
No. 9 ––
6.2.4 RS-232 (DTE)
12
2-pos screw terminal Direction Description
No. 1 In/out Transmit/ReceiveT/R+ (T+)
No. 2 In/out Transmit/ReceiveT/R–(T–)
6.2.5 RS-485
12
5
4
3
2
1
9
8
7
6
1
2
3
4
5
6
7
8
9
Female
Male
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6.3 Indicators
6.3.1 LED indicators
6.4 Configuration
Most of the FD-10 settings have to be carried out byWestermo FD-Tool,a PC based
configuration software,either on-line or off-line.Only RS-232 or RS-485 transfer settings
will be set by DIP switches.
6.4.1 DIP switch settings
DIP-switches are accessible under the lid on top of the unit.
Warning! Prevent damage to internal electronics from electrostatic discharges
(ESD)
by discharging your body to a grounding point (e.g.use of wrist
strap),before the lid on top of the modem is removed.
Warning! Do not open connected equipment.
Prevent access to hazardous voltages by disconnecting the unit from
AC/DC mains supply and all other electrical connections.
NOTE The change of DIP switch settings are valid only after a power on.
!
!
PWR LED on In service
LED off Out of service
BA LED on PROFIBUS DP active
LED off PROFIBUS DP inactive
CONF LED on Configuration mode
LED off Normal operation mode
TD LED on Transmit serial (RS-232/485) data
LED off –
RD LED on Receive serial (RS-232/485) data
LED off –
RTS LED on RequestTo Send (RTS) set
LED off –
CTS LED on ClearTo Send (CTS) received active
LED off –
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Switch block 1
Serial transfer setting
Factory setting
S2:1-8 S1:1-4
ON
1234
No RS-485 termination
ON
1234
RS-485 terminated by
120 Ω, with fail-safe
ON
1234
RS-232 selected as serial
transfer port, data control
ON
1234
RS-232 selected as serial
transfer port, RTS/CTS control
ON
1234
S1
RS-232 selected as serial
transfer port, data control.
No RS-485 termination
ON
1234
RS-485 selected as serial
transfer port
Note 1: Configuration by FD-Tool require factory setting (all S1 switches off).
Note 2: Switch 2 is not used.
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6.4.2 On-line configuration by FD-Tool
This part will only describe the usage of FD-Tool to perform an on-line configuration.
For FD-Tool installation and general FD-Tool handling,see“FD-Tool installation manual”
on theCD, FD-Tool.
The FD-10 goes into configuration mode, a connection with FD-Tool, immediately after a
power on.The serial interface is set as follows,and should not be changed.
RS-232 9 600 bit/s no parity 8 data bits 1 stop bit data control
Initiate an on-line configuration
•Start the FD-Tool.
•Connect a DTE-DTE serial cable (zero-modem) to the serial port of the PC and the
RS-232 port of the FD-10.
•Initiate communication between the FD-Tool and the FD-10 by selecting Connect >
RS-232.The FD-Tool will attempt to get communication until a successful connection
or a manual cancel.
•Power the connected FD-10.The CONF LED of FD-10 will be active and remain so as
long as the FD-10 is in configuration mode. After some seconds,the connection will
established and the Status (to left in lower border of FD-Tool window) will be changed
from Disconnected to Connected. If the CONF LED will be inactive (after about
3 seconds),the initiation of on-line configuration is failed.If failed,check the serial
cable and that all S2 switches are set to off. Power on the device again.
•The FD-Tool shows the device type of this FD-10,present configuration,or the default
configuration whether the FD-10 is used for the first time.
Modify configuration
Configurations are defined per device type,see“Functional description”,chapter 7.
FD-10 P Point to point andAddressed, serial transfer slave
FD-10A Addressed, serial transfer master
FD-10 N Network,serial sending
Load configuration to FD-10
•The present configuration,shown by FD-Tool,will be loaded to the FD-10 by selecting
File > Configuration > Load to device.
•This loaded configuration will be running in normal operation after a new power on
and when the CONF LED has been set to inactive.
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6.4.3 Off-line configuration by FD-Tool
This part will only describe the usage of FD-Tool to perform an off-line configuration.
For FD-Tool installation and general FD-Tool handling,see“FD-Tool installation manual.”
Initiate a new off-line configuration
•Start the FD-Tool.
•Select the device type by selecting File > Configuration > New (default / device)
and Select Group in Device Selection window. The selected group has to be the same
as the FD-10 device,for which the configuration will be used.
•FD-Tool will show the device type of this FD-10 for which all configuration parameters
have to be set.
Modify configuration
Configurations are defined per device type,see“Functional description”,chapter 7.
FD-10 P Point to point andAddressed, serial transfer slave
FD-10A Addressed, serial transfer master
FD-10 N Network,serial sending
Load configuration to FD-10
•See“On-line configuration by FD-Tool”,chapter 6.4.2.
6.4.4 Save, load and modify configuration files by FD-Tool
Save configuration to disk
•The present configuration can be saved to disk as a file,to be used for future configu-
rations of the same device type,by selecting File > Configuration > Save to disk
•An arbitrary file name can be used,saved as a *.cnf file.
Load and modify a disk stored configuration
•Load configuration from disk by selecting Configuration > Load from disk
and open the wanted configuration file (*.cnf).
•FD-Tool shows the device type of this FD-10 with the present configuration.
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Point to point Addressed Network
Device type FD-10 P FD-10A FD-10 N
GSD-file FD-10.GSD FD-10.GSD FD-10.GSD
Device type Slave Slave Slave
Address range 0 to 126 0 to 126 0 to 126
Number Up to 8 Up to 8 2
of modules
Input data Up to 65 word/ Up to 65 word 16 word
130 byte
Output data Up to 65 word/ Up to 65 word 16 word
130 byte
Data control –One word for One word for
programming serial transfer serial transfer
control control
7. Functional description
Technical data
PROFIBUS DP data Device
Serial transfer
Transfer type Slave Master Master
Transfer check 16 bit CRC 16 bit CRC 16 bit CRC
Transfer mode Point to Addressed Addressed Addressed
point transfer transfer sending
Serial address –0 to 254 –0 to 63
Connection Stat_Diag, Stat_Diag, Receive timeout, Receive
control number of timeout 1 500 ms timeout,
faild frames without 0 to 65 535 ms
1 to 255 frames
1 to 255 s
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7.1 Point to point and Addressed, serial transfer slave, FD-10 P
Point to point transfer
Continuous transfer of defined PROFIBUS I/O data modules from this FD-10 to an
other FD-10.
All by FD-Tool defined PROFIBUS I/O modules will be mirrored between the two
FD-10’s.Input modules of FD-10 at one side will be sent to output modules of FD-10
at the other side,and vice versa.However,note that there will be a time delay which
depends on the serial transfer time.
FD-10 continuously transfer I/O data,or try to initiate continuously transfer in the
initially stage, when the unit is in normal operation mode and the PROFIBUS DP is active,
LED CONF inactive and BA active.
Master controlled transfer (Addressed)
Wait for a received serial transfer frame including this unit’s serial transfer address.
After a correct received frame,an I/O data frame will be sent back once.
All by FD-Tool defined PROFIBUS I/O modules will be mirrored between this FD-10
and the FD-10 at the other side.Input modules of FD-10 will be sent to output modules
of FD-10 at the other side,and vice versa.Note that command and status data (including
this unit’s serial transfer address) will not be included in PROFIBUS I/O data of this
FD-10.
FD-10 can receive frames when the unit is in normal operation mode and the PROFIBUS
DP is active,LED CONF inactive and BA active.
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7.1.1 Basic configuration
Serial transfer > Transfer mode
Point –point SelectTransfer slave point to point mode, with serial con-
nection to one FieldbusAdapter.FD-10 will initiate and
begin continuous transfer of data with the other Fieldbus
Adapter.
Addressed slave SelectTransfer slave addressed mode,with serial connec-
tion to one FieldbusAdapter acting as transfer master.
FD-10 will wait for received data (including serial
address) from the FieldbusAdapter master and send back
data once.
Address 0–254 Set this FD-10Transfer slave address. Only needed when
Addressed slave has been selected.
Serial transfer > Serial interface
Select the desired parameters of the Serial interface.
P OFIBUS-DP > P OFIBUS DP parameters
PROFIBUS DPAddress Set this FD-10 PROFIBUS DP address.
Number of I/O Modules Set the number of I/O modules used by this FD-10.
Module 1 and up to selected“Number of I/O Modules”
will be used by FD-10.
I/O module 1–4 > I/O module 1
Data type Select data type for I/O module 1.
Module type Select module type for I/O module 1.
Data length Set data length of I/O module 1.Note that data length is
related to selected data type,byte or word. Byte has a
length of 8 bit and word 16 bits.
Identifier [hex] Show the resulting identifier in hex.
The same content for all I/O modules,1 to 8. Module 1 and up to selected “Number of
I/O Modules”will be used by FD-10.
7.1.1.1 Expert configuration
Serial transfer > Expert parameters
Delay to send first byte Set the delay time before switching from send to receive,
in frame [ms] or vice versa.Default is 0.Used when serial transfer line
requires a turning time.
Max time between bytes Set the maximum allowed time between bytes in a serial
in frame [ms] frame.Default is 100. Useful when a frame will be divided
by transferring units (modem) which can cause a gap in
parts of the frame. Shall be less than “Min random delay
at initiation”.
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