Westfield WCX 1335 User manual

Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: 30998 R1
Revised: July 2018
WCX 1335 Top-Drive Conveyor
Portable Grain Belt Conveyor
Assembly Manual
Electric and Hydraulic Drives
Original Instructions

New in this Manual
The following changes have been made in this revision of the manual:
Description Section
Update short cross-member Figure 29 on page 41

WCX 1335 TOP-DRIVE CONVEYOR – PORTABLE GRAIN BELT CONVEYOR
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CONTENTS
1. Introduction ............................................................................................................................................ 4
2. Safety....................................................................................................................................................... 5
2.1. Safety Alert Symbol and Signal Words..................................................................................... 5
2.2. General Product Safety ............................................................................................................ 5
2.3. Moving Conveyor Belt Safety................................................................................................... 6
2.4. Rotating Parts Safety................................................................................................................ 6
2.5. Drives and Lockout Safety........................................................................................................ 6
2.5.1 Electric Motor Safety.................................................................................................. 7
2.5.2 Hydraulic Power Safety .............................................................................................. 8
2.6. Tire Safety................................................................................................................................. 9
2.7. Personal Protective Equipment................................................................................................ 9
2.8. Safety Equipment ................................................................................................................... 10
2.9. Safety Decals .......................................................................................................................... 10
2.9.1 Decal Installation/Replacement............................................................................... 10
2.9.2 Safety Decal Locations and Details .......................................................................... 10
3. Features................................................................................................................................................. 18
4. Assembly ............................................................................................................................................... 19
4.1. Assembly Safety ..................................................................................................................... 19
4.2. Check Shipment...................................................................................................................... 19
4.3. Required Tools........................................................................................................................ 20
4.4. Before You Begin .................................................................................................................... 20
4.5. Assemble the Conveyor Tube ................................................................................................ 20
4.6. Attach the Hitch ..................................................................................................................... 21
4.7. Assemble the Hand Winch ..................................................................................................... 22
4.8. Install the Hand Winch........................................................................................................... 23
4.9. Install the Track Shoe ............................................................................................................. 24
4.10. Assemble the Weather Guard.............................................................................................. 25
4.11. Install the Belt ...................................................................................................................... 27
4.12. Install the Weather Guard Mount Bars ............................................................................... 30
4.13. Install the Collapsible Hopper Cloth .................................................................................... 32
4.14. Install the Spout Hood.......................................................................................................... 37
4.15. Assemble the Wheel Hub..................................................................................................... 38
4.16. Install the Wheels................................................................................................................. 39
4.17. Assemble the Undercarriage................................................................................................ 40
4.18. Install the Tube Lift Cable .................................................................................................... 44
4.19. Electric Motor Drive (Option A) ........................................................................................... 45
4.20. Hydraulic Drive (Option B) ................................................................................................... 52
4.21. Decal Placement................................................................................................................... 55
4.22. Install the Manual Container ............................................................................................... 56
4.23. Attach the Jack ..................................................................................................................... 57
5. Specifications ........................................................................................................................................ 58
6. Westfield Conveyor Warranty ............................................................................................................. 60

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11.. IInnttrroodduuccttiioonn
This manual describes how to assemble a Westfield Portable Grain Belt Conveyor.
Before assembling the conveyor, please read this manual. Familiarize yourself with the process and the
necessary precautions for efficient and safe assembly.
Everyone present at the assembly site is required to be familiar with all safety precautions.
Keep this manual available for frequent reference and review it with new personnel. Call your local distributor
or dealer if you need assistance or additional information.
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2.1. Safety Alert Symbol and Signal Words
This safety alert symbol indicates important safety messages in this manual. When you see
this symbol, be alert to the possibility of injury or death, carefully read the message that
follows, and inform others.
Signal Words: Note the use of the signal words DANGER,WARNING,CAUTION, and NOTICE with the safety
messages. The appropriate signal word for each message has been selected using the definitions below as a
guideline.
Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or
death.
Indicates a hazardous situation that, if not avoided, could result in serious injury or death.
Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates a potentially hazardous situation that, if not avoided, may result in property damage.
2.2. General Product Safety
YOU are responsible for the SAFE use and maintenance of your conveyor. YOU must ensure that you and
anyone else who is going to work around the conveyor understands all procedures and related SAFETY
information contained in this manual.
Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around
you. Make these practices a working part of your safety program. All accidents can be avoided.
• It is the conveyor owner, operator, and maintenance personnel's responsibility to
read and understand ALL safety instructions, safety decals, and manuals and follow
them when assembling, operating, or maintaining the equipment.
• Owners must give instructions and review the information initially and annually with all personnel before
allowing them to operate the conveyor. Untrained users/operators expose themselves and bystanders to
possible serious injury or death.
• The conveyor is not intended to be used by children.
• Use the conveyor for its intended purposes only.
• Do not modify the conveyor in any way without written permission from the manufacturer. Unauthorized
modification may impair the function and/or safety, and could affect the life of the conveyor. Any
unauthorized modification of the conveyor will void the warranty.
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2.3. Moving Conveyor Belt Safety
• DO NOT step on or touch moving conveyor belt.
• Shut off and lock out power to adjust, service, or clean.
2.4. Rotating Parts Safety
• Keep body, hair, and clothing away from rotating pulleys,
belts, chains, and sprockets.
• Do not operate with any guard removed or modified. Keep
guards in good working order.
• Shut off and remove key or lock out power source before
inspecting or servicing machine.
2.5. Drives and Lockout Safety
Inspect the power source(s) before using and know how to shut down in an emergency.
Whenever you service or adjust your equipment, make sure you shut down the power
source and unplug or remove the key (as applicable) to prevent inadvertent start-up and
hazardous energy release. Know the procedure(s) that applies to your equipment from the
following power source(s). Ensure that all personnel are clear before turning on power to
equipment.
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2.5.1 Electric Motor Safety
Power Source
• Electric motors and controls shall be installed and serviced by
a qualified electrician and must meet all local codes and
standards.
• A magnetic starter should be used to protect your motor.
• You must have a manual reset button.
• Reset and motor starting controls must be located so that the
operator has full view of the entire operation.
• Locate main power disconnect switch within reach from
ground level to permit ready access in case of an emergency.
• Motor must be properly grounded.
• Guards must be in place and secure.
• Ensure electrical wiring and cords remain in good condition;
replace if necessary.
• Use a totally enclosed electric motor if operating in
extremely dusty conditions.
SERVICE DISCONNECT
ON
OFF
Lockout
• The main power disconnect switch should be in the locked position during shutdown or
whenever maintenance is performed.
• If reset is required, disconnect all power before resetting motor.
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2.5.2 Hydraulic Power Safety
Power Source
• Refer to the rules and regulations applicable to the power
source operating your hydraulic drive.
• Do not connect or disconnect hydraulic lines while system is
under pressure.
• Keep all hydraulic lines away from moving parts and pinch
points.
• Escaping hydraulic fluid under pressure will cause serious
injury if it penetrates the skin surface (serious infection or
toxic reaction can develop). See a doctor immediately if
injured.
• Use metal or wood as a backstop when searching for
hydraulic leaks and wear proper hand and eye protection.
• Check all hydraulic components are tight and in good
condition. Replace any worn, cut, abraded, flattened, or
crimped hoses.
• Clean the connections before connecting to equipment.
• Do not attempt any makeshift repairs to the hydraulic fittings
or hoses with tape, clamps, or adhesive. The hydraulic
system operates under extremely high pressure; such repairs
will fail suddenly and create a hazardous and unsafe
condition.
Lockout
• Always place all hydraulic controls in neutral and relieve
system pressure before disconnecting or working on
hydraulic system.
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2.6. Tire Safety
Failure to follow proper procedures when mounting a tire on a
wheel or rim can produce an explosion that may result in
serious injury or death.
• DO NOT attempt to mount a tire unless you have the proper
equipment and experience to do the job.
• Have a qualified tire dealer or repair service perform
required tire maintenance.
• When replacing worn tires, make sure they meet the original
tire specifications. Never undersize the replacement tire.
• DO NOT weld to the tire rim with the tire mounted on the
rim. This action may cause an explosion which could result in
serious injury or death.
• Inflate tires to the manufacturer’s recommended pressure.
• Tires should not be operated at speeds higher than their
rated speed.
• Keep wheel lug nuts tightened to manufacturer’s
recommendations.
• Never reinflate a tire that has been run flat or seriously
under-inflated without removing the tire from the wheel.
Have the tire and wheel closely inspected for damage before
remounting.
2.7. Personal Protective Equipment
The following Personal Protective Equipment (PPE) should be worn when assembling the equipment.
Safety Glasses
• Wear safety glasses at all times to protect eyes from debris.
Work Gloves
• Wear work gloves to protect your hands from sharp and rough edges.
Steel-Toe Boots
• Wear steel-toe boots to protect feet from falling debris.
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Coveralls
• Wear coveralls to protect skin.
Hard Hat
• Wear a hard hat to help protect your head.
2.8. Safety Equipment
The following safety equipment should be kept on site:
Fire Extinguisher
• Provide a fire extinguisher for use in case of an accident. Store in a highly visible and
accessible place.
First-Aid Kit
• Have a properly-stocked first-aid kit available for use should the need arise, and
know how to use it.
2.9. Safety Decals
• Keep safety decals clean and legible at all times.
• Replace safety decals that are missing or have become illegible. See decal location figures that follow.
• Replaced parts must display the same decal(s) as the original part.
• Replacement safety decals are available free of charge from your distributor, dealer, or factory as applicable.
2.9.1 Decal Installation/Replacement
1. Decal area must be clean and dry, with a temperature above 50°F (10°C).
2. Decide on the exact position before you remove the backing paper.
3. Align the decal over the specified area and carefully press the small portion with the exposed sticky backing
in place.
4. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.
5. Small air pockets can be pierced with a pin and smoothed out using the sign backing paper.
2.9.2 Safety Decal Locations and Details
Replicas of the safety decals that are attached to the conveyor and their messages are shown in the figure(s)
that follow. Safe operation and use of the conveyor requires that you familiarize yourself with the various safety
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decals and the areas or particular functions that the decals apply to, as well as the safety precautions that must
be taken to avoid serious injury, death, or damage.
Figure 1. Safety Decal Locations
Figure 2. Electric Top Drive Safety Decal Locations
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Figure 3. Hydraulic Top Drive Safety Decal Locations
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Table 1. Safety Decals
Part Number Description
20817
To prevent death or serious injury:
• When operating or moving, keep equipment away from
overhead power lines and devices.
• Fully lower equipment before moving.
This equipment is not insulated.
Electrocution can occur without direct contact.
ELECTROCUTION HAZARD
DANGER
20811
To prevent death or serious injury:
UPENDING HAZARD
WARNING
• Anchor intake end and/or support
discharge end to prevent upending.
• Intake end must always have downward
weight. Do not release until attached to
tow bar or resting on ground.
• Do not raise intake end above tow bar
height.
• Empty conveyor and fully lower before
moving.
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Table 1 Safety Decals (continued)
Part Number Description
20807
To prevent serious injury or death:
• Read and understand the manual before
assembling, operating, or maintaining the
equipment.
• Only trained personnel may assemble, operate,
or maintain the equipment.
• Children and untrained personnel must be kept
outside of the work area.
• Do not modify the equipment. Keep in good
working order.
• If the manual, guards, or decals are missing or
damaged, contact factory or dealer for
replacements.
• Lock out power before performing maintenance.
• To prevent equipment collapse, support equipment
tube while disassembling certain components.
• Electric motors must be grounded. Disconnect
power before resetting overloads.
WARNING
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Table 1 Safety Decals (continued)
Part Number Description
20804
To prevent serious injury or death:
• Keep body, hair, and clothing away from rotating
pulleys, belts, chains, and sprockets.
• Do not operate with any guard removed or
modified. Keep guards in good working order.
• Shut off and remove key or lock out power
source before inspecting or servicing machine.
ENTANGLEMENT HAZARD
WARNING
20803
(behind
guard)
To prevent serious injury or
death, shut off power and
reattach guard before operating
machine.
MISSING GUARD HAZARD
WARNING
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Table 1 Safety Decals (continued)
Part Number Description
20805
Hydraulic fluid can cause serious injury if it
penetrates the skin. If it does, see a doctor
immediately.
• Relieve system pressure before repairing, adjusting or
disconnecting.
• Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
Hydraulic fluid can cause serious injury if it
penetrates the skin. If it does, see a doctor
immediately.
• Relieve system pressure before repairing, adjusting or
disconnecting.
• Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
HIGH PRESSURE FLUID HAZARD
WARNING
20806
HIGH PRESSURE FLUID HAZARD
Hydraulic fluid can cause serious injury if it
penetrates the skin. If it does, see a doctor
immediately.
• Relieve system pressure before repairing, adjusting
or disconnecting.
• Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
WARNING
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Table 1 Safety Decals (continued)
Part Number Description
17109
For proper raising and lowering of equipment:
• After lowering equipment, always tighten brake lock
by turning winch handle clockwise at least two clicks.
• Rotate winch handle until cable has light tension,
when in towing position.
• Do not lubricate winch brake discs.
• Inspect lift cable periodically; replace if damaged.
• Inspect cable clamps periodically; tighten if necessary.
CAUTION
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33.. FFeeaattuurreess
This section covers the main features of the conveyor.
Figure 4. Typical WCX 1335 Top-Drive Conveyor Components
Table 2. Typical WCX 1335 Top-Drive Conveyor Components
Item Description Item Description
1Tube 6Belt Return and Weather Guard
2A-Frame 7 Hitch
3 Hopper 8 Winch
4Spout Assembly 9Top Drive Motor (Electric or
Hydraulic)
5Hood
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44.. AAsssseemmbbllyy
Before continuing, ensure you have completely read and understood this manual’s
Safety section, in addition to the safety information in the section(s) below.
4.1. Assembly Safety
• Do not take chances with safety. The components can be large, heavy, and hard to handle.
Always use the proper tools, rated lifting equipment, and lifting points for the job.
• Carry out assembly in a large open area with a level surface.
• Always have two or more people assembling the conveyor.
• Make sure you have sufficient lighting for the work area.
• Tighten all fasteners according to their specifications. Do not replace or substitute bolts,
nuts, or other hardware that is of lesser quality than the hardware supplied by the
manufacturer.
• Stay away from overhead power lines and other obstructions during assembly. Contact with
power lines can cause electrocution.
• Do not work in high winds.
4.2. Check Shipment
Unload the conveyor parts at the assembly site and compare the packing slip to the shipment. Ensure that all
items have arrived and that none are damaged.
Report missing or damaged parts immediately to ensure that proper credit is received from Westfield or your
distributor/dealer, and to ensure that any missing parts can be shipped quickly to avoid holding up the assembly
process.
Important
Do not assemble or install damaged components.
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4.3. Required Tools
• 2–3 pipe stand(s) • 1 tape measure(s)
(100' [30.5 m])
• 2 sawhorse(s)
(1200 lb [544.3 kg])
• 1 ratchet strap
• 1 standard socket set(s) • 2 C-clamp(s) or vise grip(s)
• 2 wrench set(s) • 1 tire pressure gauge
• 1 torque wrench(es) • 1 tire chuck
• 1 set(s) of Allen wrenches • 1 propane torch
• 1 hammer and punch • 1 picker
with minimum reach of 12' (3.7 m) and
4000 lb to 6000 lb (1814 kg to 2722 kg)
lifting capacity
• 2 tape measure(s)
(25' [7.6 m])
4.4. Before You Begin
Before you assemble the conveyor:
• Familiarize yourself with all the sub-assemblies, components, and hardware that make up the equipment.
• Have all parts and components on hand, and arrange them for easy access.
• Separate the hardware (bolts, nuts, etc.) and lay them out into groups for easier identification during
assembly.
• If assembling inside, confirm the ceiling and door width/height provide enough clearance when installing the
undercarriage and to remove the conveyor from the building.
• Ensure there is adequate space to remove the assembled conveyor from the assembly area.
4.5. Assemble the Conveyor Tube
1. Place the tubes on support stands to support each tube section. The support stands must be set at equal
height (see Figure 5). Anchor the tubes to the stands if necessary to prevent rolling.
Failure to secure the tubes may result in personal injury.
2. Confirm that all tubes are set level and oriented correctly.
3. Fasten tube flanges together with 7/16" x 1" bolts (2) and 7/16" locknuts (1) as each tube section is placed,
starting at the hopper end and working toward the spout end. Ensure the tubes are aligned and the bolts
are straight.
Note
A punch can be used to assist alignment. If you are not careful, it is possible to bolt the flanges
together non-concentrically with the bolts crooked through the holes.
4. ASSEMBLY WCX 1335 TOP-DRIVE CONVEYOR – PORTABLE GRAIN BELT CONVEYOR