Westpow STR.B Series User manual

ISO9001ISO9001
UNITUNIT
In the interest of product improvement, specifications are subject to change without notice. All rights reserved.In the interest of product improvement, specifications are subject to change without notice. All rights reserved.
Xi'an Westpow Power Electronics Co.,Ltd.
ADD
TEL 029-88889286 88889256 88889356 88889257-801
FAX 029-88889293
http://www.westow.com or http://www.westpow.cn
2 Xibu Road New Industry Park GaoXin Borough Xi'an 710119 P.R.China
Technique service hot-line:029-88889352 88889356
Xi'an Westpow Power Electronics Co.,Ltd.
ADD 2 Xibu Road New Industry Park GaoXin Borough Xi'an 710119 P.R.China
TEL 029-88889286 88889256 88889356 88889257-801
Technique service hot-line:029-88889352 88889356
FAX 029-88889293
http://www.westow.com or http://www.westpow.cn
..
A/B Series User ManualA/B Series User Manual
7.5KW-500KW/380V7.5KW-500KW/380V
,
XI AN WESTPOW POWER ELECTRONICS CO.,LTD
,
XI AN WESTPOW POWER ELECTRONICS CO.,LTD
V6.3V6.3

User ManualUser Manual

Warning Tips and NotWarning Tips and Not
User ManualUser Manual User ManualUser Manual
Manual File Number:STR2000B-V6.3-02
VersionNumber:V6.3
Revision Number:02
Issuance Date:2009-7-18
Manual File Number:STR2000B-V6.3-02
VersionNumber:V6.3
Revision Number:02
Issuance Date:2009-7-18
This manual isapplicable toA andB serial.
This manual is intended to guide qualified personnel in the installation and
operation of thisproduct.
Final interpretation right to this manual is belonged to Xi'an Westpow Power
Electronics Co.,Ltd
In no event, Xi'an Westpow Power Electronics Co.,Ltd be responsible for
reproduction and issuedmade by thethird party.
Although the information in this manual is checked carefully, but there may be
some mistakes. Ifyou find them,please phone us as soon aspossible.
Because this product is improved continuously, so user should regard this manual
as the reference.
This manual isapplicable toA andB serial.
This manual is intended to guide qualified personnel in the installation and
operation of thisproduct.
Final interpretation right to this manual is belonged to Xi'an Westpow Power
Electronics Co.,Ltd
In no event, Xi'an Westpow Power Electronics Co.,Ltd be responsible for
reproduction and issuedmade by thethird party.
Although the information in this manual is checked carefully, but there may be
some mistakes. Ifyou find them,please phone us as soon aspossible.
Because this product is improved continuously, so user should regard this manual
as the reference.
Pay attention tothe Note, warningand tips mentioned in this manual.
Only professional technician can be permitted to install or guide the installation of
this product.
Ensuring the power and specification of the motor is matched to those of this
product;
The capacitor is prohibited strictly to be connected with the output terminal
(U.V.W) of thisproduction;
The cables connecting to the input and output terminals of this product should be
packed well byinsulating tape;
The shell ofthis product mustbe connected to the ground reliably;
Make sure thepower of thisproduct must be cut off before it ismaintained.
This manual is packed with the product. Operator must take it as the guide of this
product. Please readit carefully beforeusing this product.
Pay attention tothe Note, warningand tips mentioned in this manual.
Only professional technician can be permitted to install or guide the installation of
this product.
Ensuring the power and specification of the motor is matched to those of this
product;
The capacitor is prohibited strictly to be connected with the output terminal
(U.V.W) of thisproduction;
The cables connecting to the input and output terminals of this product should be
packed well byinsulating tape;
The shell ofthis product mustbe connected to the ground reliably;
Make sure thepower of thisproduct must be cut off before it ismaintained.
This manual is packed with the product. Operator must take it as the guide of this
product. Please readit carefully beforeusing this product.
Attention: Something canlead to personalinjury or death
Warning: Something can leadto damage ofthe device or software.
Note: Remind usersomething related.
Attention: Something canlead to personalinjury or death
Warning: Something can leadto damage ofthe device or software.
Note: Remind usersomething related.
11
Terminals and Wiring............................................................................Terminals and Wiring............................................................................
Operating Principle..............................................................................Operating Principle..............................................................................
Product Type and Inspection..................................................................Product Type and Inspection..................................................................
Function and Feature............................................................................Function and Feature............................................................................
Environment and Installation...................................................................Environment and Installation...................................................................
Environment..............................................................................................
Installation.................................................................................................
Wiring Schematic......................................................................
External Terminals Explain..............................................
Main Circuit Wiring..................................................................................
Control Circuit Terminals........................................................................
Control Mode..........................................................................................
Voltage Ramp............................................................................................
Current Limit............................................................................................
Stop Mode................................................................................................
Jogging...........................................................................................
Keyboard..................................................................................................Keyboard..................................................................................................
Keyboard Description...............................................................................
Key Function..............................................................................................
Parameter Function Table.........................................................................Parameter Function Table.........................................................................
Parameter Setting.......................................................................................Parameter Setting.......................................................................................
Starting Mode.............................................................................................
(Voltage Ramp mode) Setting and Inquiry...............................................
(Current Limit mode)Setting and Inquiry................................................
(Jogging mode) Setting and Inquiry...........................................................
Control Mode.........................................................................................
Parameter Range.......................................................................................
Special Parameter......................................................................................
Working State.............................................................................................
11

01
OPERATION
MENU
STR series digital AC motor soft starter is new type starting equipment
with advanced internationallevel. This product designed andmanufac-
tured based on the technique of power electronics microprocessor and
modern control theory. This product can limit the starting current
efficiently when the asynchronous motor starts. It is widely applied in
the field suchas winding machine, pump, transition andcompressor etc.
It is the ideal product to replace the traditional voltage dropping start
equipment such as star/triangle conversion, self-coupling voltage drop-
ping, magnetic controldropping voltage etc.
STR series digital AC motor soft starter is new type starting equipment
with advanced internationallevel. This product designed andmanufac-
tured based on the technique of power electronics microprocessor and
modern control theory. This product can limit the starting current
efficiently when the asynchronous motor starts. It is widely applied in
the field suchas winding machine, pump, transition andcompressor etc.
It is the ideal product to replace the traditional voltage dropping start
equipment such as star/triangle conversion, self-coupling voltage drop-
ping, magnetic controldropping voltage etc.
1 Function and Feature1 Function and Feature
User ManualUser Manual User ManualUser Manual
Reduce the startingcurrent of motor; reduce capacity of power
distribution; reduce theinvestment cost.
Reduce the start stress; prolong the operation lifetime of the motor and
related equipments.
For smooth andsteady starting and soft stopping, the Water Hammer
and surge can be avoided.
There are several sorts of starting mode, wide range setting of the
current and voltage. It can be used in many load conditions, so the
technic can be mproved.
For perfect and reliable protection, the safeguard of the motor and
relative equipment canbe achieved effectively.
It can beused in the state in which motor may starand stop frequently.
i
Reduce the startingcurrent of motor; reduce capacity of power
distribution; reduce theinvestment cost.
Reduce the start stress; prolong the operation lifetime of the motor and
related equipments.
For smooth andsteady starting and soft stopping, the Water Hammer
and surge can be avoided.
There are several sorts of starting mode, wide range setting of the
current and voltage. It can be used in many load conditions, so the
technic can be improved.
For perfect and reliable protection, the safeguard of the motor and
relative equipment canbe achieved effectively.
It can beused in the state in which motor may starand stop frequently.
Function:Function:
FeatureFeature
Starting ModeStarting Mode
For different load characteristics, different starting modeand related
parameters can be selected. So the best starting effect canbe gained.
For different load characteristics, different starting modeand related
parameters can be selected. So the best starting effect canbe gained.
1010 2828
Appendix 6: BSeries Typical Wiring Diagram
Appendix 7: G TypicalWiring DiagramSeries
Rate Current Adjust..............................................................................Rate Current Adjust..............................................................................
Display Current Adjust...........................................................................Display Current Adjust...........................................................................
Fault Display and Solution....................................................................
Overload Protection and Protection Level...........................................
Test running............................................................................................Test running............................................................................................
Appendix 1. Specification and Type....................................................
Fault Protection and Display..................................................................Fault Protection and Display..................................................................
Appendix 2: A Series Appearance Dimension
Appendix 3: B Series Appearance Dimension
Appendix 4: G Series Appearance Dimension
Appendix 5:A Series Typical Wiring Diagram

User ManualUser Manual User ManualUser Manual
Technical PerformanceTechnical Performance
The higher performance microprocessor and software are used, so the
control circuit issimplified. The best perform speedcan be gained
without the adjustment of the circuit parameters.
The higher performance microprocessor and software are used, so the
control circuit issimplified. The best perform speedcan be gained
without the adjustment of the circuit parameters.
ReliabilityReliability
All the electroniccomponents of this product are selected strictly.
Additionally, the main control board is tested in high temperature
environment above seventy-twohours. The reliability of thisproduct
can be guaranteed.
All the electroniccomponents of this product are selected strictly.
Additionally, the main control board is tested in high temperature
environment above seventy-twohours. The reliability of thisproduct
can be guaranteed.
ConfigurationConfiguration
The modularization configuration and up-in-down-out wiring mode
are adopted. Itis easy to use and integrate.
The modularization configuration and up-in-down-out wiring mode
are adopted. Itis easy to use and integrate.
Multi-ProtectionMulti-Protection
The motor protectioncircuit is not be added if the single productis in
used. Because thisproduct have multiple protection function such as
Overload, Line Fault, Over Current, Overheating and so on.
The motor protectioncircuit is not be added if the single productis in
used. Because thisproduct have multiple protection function such as
Overload, Line Fault, Over Current, Overheating and so on.
KeyboardKeyboard
Operation of the keyboard is easy. User can set and modify the
parameters ( for example: starting, stopping, running and protection )
by this keyboard according to the different load condition.
Operation of the keyboard is easy. User can set and modify the
parameters ( for example: starting, stopping, running and protection )
by this keyboard according to the different load condition.
Analog signalAnalog signal
4-20mA output analog signal is provided.4-20mA output analog signal is provided.
Actual power settingActual power setting
When the ratepower of Soft Starter is higher than the powerof actual
load, soft starter can be matched to the actual load by modifying the
actual current parameter. So the accuracy about starting running and
protection can be guaranteed.
When the ratepower of Soft Starter is higher than the powerof actual
load, soft starter can be matched to the actual load by modifying the
actual current parameter. So the accuracy about starting running and
protection can be guaranteed.
2 Product Type and Inspection2 Product Type and Inspection
Each STR seriessoft starter is tested. Only the starters passing thefunc-
tion and running test can leave the factory. After receiving the product, the
user should inspect it according the steps described below. Please notify
the supplier immediatelyif you find any problem.
Each STR seriessoft starter is tested. Only the starters passing thefunc-
tion and running test can leave the factory. After receiving the product, the
user should inspect it according the steps described below. Please notify
the supplier immediatelyif you find any problem.
Check the nameplateCheck the nameplate
It is the responsibility of the user to thoroughly inspect the equipment
before accepting the production. Check the item(s) nameplate catalog
number against the purchase order. Make sure that the equipment you
received is matched with the product you ordered.
It is the responsibility of the user to thoroughly inspect the equipment
before accepting the production. Check the item(s) nameplate catalog
number against the purchase order. Make sure that the equipment you
received is matched with the product you ordered.
STR SERIES MOTOR SOFT STARTERSTR SERIES MOTOR SOFT STARTER
Xi'an Westpow Power Electronics Co., LtdXi'an Westpow Power Electronics Co., Ltd
Type STR
Voltage 3 380V AC
Power 75KW
Factory Number
Date
Type STR
Voltage 3 380V AC
Power 75KW
Factory Number
Date
STRSTR
Voltage level: 3- 380V 6-660VVoltage level: 3- 380V 6-660V
Motor Power: 075 means 75KWMotor Power: 075 means 75KW
Design Code: A-Aseries B-B seriesDesign Code: A-Aseries B-B series
Product Name: Westpow soft starterProduct Name: Westpow soft starter
Inspect whether or not the product is damaged through the delivery, for
example: inner parts fall off, she11 is deformed or depressed, the
wires is looseetc.
Quality certificate and user manual: the package of each soft start
includes quality certificateand user manual
Inspect whether or not the product is damaged through the delivery, for
example: inner parts fall off, she11 is deformed or depressed, the
wires is looseetc.
Quality certificate and user manual: the package of each soft start
includes quality certificateand user manual
02
OPERATION
MENU 03
OPERATION
MENU

3 Environment and Installation3 Environment and Installation
3.1 Environment3.1 Environment
The environment isimportant to the equipment life. So please install
the soft starter on the site described below
The environment isimportant to the equipment life. So please install
the soft starter on the site described below
Operation condition forthe regular productsOperation condition forthe regular products
Power Supply:Power Supply: Urban power, self-provided substation, diesel
generating sets
Urban power, self-provided substation, diesel
generating sets
Three-phase AC:Three-phase AC: 380V or 660V or 1140V (-10%, +15%), 50Hz.380V or 660V or 1140V (-10%, +15%), 50Hz.
(note Voltage level should be matched to the rate
voltage of the actually motor. User should
explain the voltage level in the purchase
order if itis special.)
(note Voltage level should be matched to the rate
voltage of the actually motor. User should
explain the voltage level in the purchase
order if itis special.)
Motor:Motor: Squirrel cage asynchronous motor.Squirrel cage asynchronous motor.
(Please explain inthe purchase order if it is special)(Please explain inthe purchase order if it is special)
Start frequency:Start frequency: Less than 20times per hour for Standard productsLess than 20times per hour for Standard products
(Please explain in the purchase order if the
motor should bestart more frequent)
(Please explain in the purchase order if the
motor should bestart more frequent)
Cooling:Cooling: Natural air-cooled or Fan air coolingNatural air-cooled or Fan air cooling
IP Code:IP Code: Ip20Ip20
Environment :Environment : If the altitude is above 2000 M, user should
select the higher power equipment
If the altitude is above 2000 M, user should
select the higher power equipment
Environment Temperature: -25 to +40 .Environment Temperature: -25 to +40 .
Relative humidity: 95% (20 5 )Relative humidity: 95% (20 5 )
Non-condensing, no inflammable explosive
gases, no conducivedust.
Non-condensing, no inflammable explosive
gases, no conducivedust.
Install in an enclosure with good ventilation.Install in an enclosure with good ventilation.
The vibration is less than 0.5GThe vibration is less than 0.5G
Structure Form:Structure Form: For theA series product, there is inner bypass
contactor
For the B series product, bypass contactor
should be allocatedby user
For theA series product, there is inner bypass
contactor
For the B series product, bypass contactor
should be allocatedby user
Special conditionsSpecial conditions
If unconventional products using in the special conditions is needed,
please explain inthe purchase order
If unconventional products using in the special conditions is needed,
please explain inthe purchase order
3.2 Installation3.2 Installation
Direction and DistanceDirection and Distance
The product must be vertically installed. There should be enough
space to dissipatethe heat(show in figure 3-1). For the cabinet
product, there should be a certain distance between back door of the
product and wall.Therefore it is easy tomaintain .
The product must be vertically installed. There should be enough
space to dissipatethe heat(show in figure 3-1). For the cabinet
product, there should be a certain distance between back door of the
product and wall.Therefore it is easy tomaintain .
Cabinet installationCabinet installation
STRSTR
Soft starter
Figure 3-1
If the product is installed in the cabinet, make sure there are good
ventilation in thecabinet. Two products can be installed vertically
or horizontally. Horizontal layoutshows in Figure 3-2. Vertical
layout shows inFigure 3-3. User can adopt anyof them.
Note: If thevertical layout isadopted (especial in fan air coolingmode), a
clapboard should beinstalled between themto avoid that the upper
starter is affected by heat generated by the lower starter.
If the product is installed in the cabinet, make sure there are good
ventilation in thecabinet. Two products can be installed vertically
or horizontally. Horizontal layoutshows in Figure 3-2. Vertical
layout shows inFigure 3-3. User can adopt anyof them.
Note: If thevertical layout isadopted (especial in fan air coolingmode), a
clapboard should beinstalled between themto avoid that the upper
starter is affected by heat generated by the lower starter.
04
OPERATION
MENU 05
OPERATION
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User ManualUser Manual User ManualUser Manual

STR STR
Figure 3-2
Hot Air Out Hot Air Out
Figure 3-3
Hot Air Out Hot Air Out
Soft starter
Ventilation
Cool Air in
4 Operating Principle4 Operating Principle
380V / 660V/1140V380V / 660V/1140V
There are three pairs of anti-parallel thyristors connected to the stator of
motor. Using the electric switch feature of the thyristors, the voltage of the
motor can be controlled by changing the triggering angel of the thyristors.
The triggering angel of the thyristors is controlled by microprocessor. So
the motor canbe started softer and smooth.After the equipmentis up to
full voltage, it outputs a bypass signal. User can use this signal to control
the bypass contactor to supply the motor. See figure4-1.
There are three pairs of anti-parallel thyristors connected to the stator of
motor. Using the electric switch feature of the thyristors, the voltage of the
motor can be controlled by changing the triggering angel of the thyristors.
The triggering angel of the thyristors is controlled by microprocessor. So
the motor canbe started softer and smooth.After the equipmentis up to
full voltage, it outputs a bypass signal. User can use this signal to control
the bypass contactor to supply the motor. See figure4-1.
Voltage testVoltage test Drive circuitDrive circuit Current testCurrent test
MotorMotor
Figure 4-1
06
OPERATION
MENU 07
OPERATION
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User ManualUser Manual User ManualUser Manual

08
OPERATION
MENU 09
OPERATION
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5 Wiring and Terminal5 Wiring and Terminal
5.1 Wiring schematic5.1 Wiring schematic
JOG
RET
COM
U
V
W
W1
U1
V1
K24
K21
K22
K14
K11
K12
+12V
OC
COM
R
S
T
QF
RUN
STOP
SS
I
COM
K
K
RUN
STOP
COM
RUN
SS
COM
two line controltwo line control
I
KeyboardKeyboard
Control terminal for bypass
contactor
Control terminal for bypass
contactor
two line controltwo line control
Figure 5-1
Note:
1. There are two wiring ways to control the soft starterto start and stop.
They are three-lineand two-line wiring. ( See and in the figureabove ).
Connect according thefigure free stop
Connect according thefigure soft stop
2. In the A series product, there is no terminals U1,V1,W1. Because there is inner
bypass contactor.
Note:
1. There are two wiring ways to control the soft starterto start and stop.
They are three-lineand two-line wiring. ( See and in the figureabove ).
Connect according thefigure free stop
Connect according thefigure soft stop
2. In the A series product, there is no terminals U1,V1,W1. Because there is inner
bypass contactor.
5.2 External Terminals Explain5.2 External Terminals Explain
Terminal NameTerminal Name
R.S.TR.S.T
bypassbypass
U.V.WU.V.W
inputinput
U1.V1.W1U1.V1.W1
outputoutput
see figure F-6see figure F-6
Main
circuit
Main
circuit
start the motorstart the motor
RUNRUN
stop the motorstop the motor
STOPSTOP
jog the motorjog the motor
JOGJOG
reset the faultreset the fault
RETRET
CommonCommon
COMCOM
Inner powerInner power
+12V+12V
Start completeStart complete
OCOC
COMCOM
II
COMCOM
K14K14
K11K11
K12K12
NONO
K24K24
K21K21
K22K22
SSSS soft stopsoft stop
Table 5-1
Terminal functionTerminal function ExplanationExplanation
connect to three-phasepower source
through breaker (QF)
connect to three-phasepower source
through breaker (QF)
connect to three-phaseasynchronous
motor
connect to three-phaseasynchronous
motor
Digital inputDigital input
Digital outputDigital output
Analog
output
Analog
output
Relay outputRelay output
Control circuitControl circuit
commoncommon
4-20mA output
load input resistance<400
4-20mA output
load input resistance<400
4-20mA output reference4-20mA output reference
NCNC
COMCOM
NONO
NCNC
COMCOM
fault
output ter
minals
fault
output ter
minals
bypass
terminals
bypass
terminals
connect SS andCOM directly,soft stopconnect SS andCOM directly,soft stop
connect RUN andCOM directly,startconnect RUN andCOM directly,start
connect STOPand COM directly, stopconnect STOP and COM directly, stop
connect RET andCOM directly,
reset the fault
connect RET andCOM directly,
reset the fault
logic groundlogic ground
connect JOG andCOM directly,jogconnect JOG andCOM directly,jog
Inner power: DC12V,100mAInner power: DC12V,100mA
OC is onafter start completedOC is onafter start completed
Inner power referenceInner power reference
Im:motor output current(A)
Ie:motor rate current(A)
I: 4-20mAoutput current(A)
Im:motor output current(A)
Ie:motor rate current(A)
I: 4-20mAoutput current(A)
Im=Im= Ie I-4Ie I-4
88
In Fault K14-K12close
K11-K12 open
contacts capacity AC:10A/250V
DC:10A/30V
In Fault K14-K12close
K11-K12 open
contacts capacity AC:10A/250V
DC:10A/30V
after start complete K24-K22 close
K21-K22 open
contacts capacity AC:10A/250V
DC:10A/30V
after start complete K24-K22 close
K21-K22 open
contacts capacity AC:10A/250V
DC:10A/30V
Note There are twoconnecting mode, seefigure 5-1
Note Fault and bypassoutput terminals areall dry contact.
Note There are twoconnecting mode, seefigure 5-1
Note Fault and bypassoutput terminals areall dry contact.
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5.3 Main Circuit Wiring5.3 Main Circuit Wiring
There are sixmain circuit terminals for A series product. R. S. T ( power
line) and U. V. W(motor line).See figure F-5
There are ninemain circuit terminals for B series product. R. S.T(Power
line) and U. V. W(motor line) and U1.V1.W1(bypass line). See figure F-6
There are sixmain circuit terminals for A series product. R. S. T ( power
line) and U. V. W(motor line).See figure F-5
There are ninemain circuit terminals for B series product. R. S.T(Power
line) and U. V. W(motor line) and U1.V1.W1(bypass line). See figure F-6
5.4 Control Circuit Terminals5.4 Control Circuit Terminals
There are control circuit terminals on the main control board. This control
circuit terminal provides convenience for the user to realize remote con-
trol and external signal control. User can connect the corresponding
terminals according tothe actual state. By setting theparameter, usercan
select keyboard mode or terminal mode to control starting and stopping.
There are twoterminal rows, X1(10 bit) and X2(6bit). For detailsee
figure 5-2 below.
There are control circuit terminals on the main control board. This control
circuit terminal provides convenience for the user to realize remote con-
trol and external signal control. User can connect the corresponding
terminals according tothe actual state. By setting theparameter, usercan
select keyboard mode or terminal mode to control starting and stopping.
There are twoterminal rows, X1(10 bit) and X2(6bit). For detailsee
figure 5-2 below.
1122334455667788991010 0101 0202 0303 0404 0505 0606
X1X1
STOPSTOP
RUNRUN
JOGJOG
RETRET
COMCOM
COMCOM
II
OCOC
+12V+12V
K24K24
K22K22
K21K21
K14K14
K12K12
K11K11
X2X2
SSSS
FaultFault
BypassBypass
ResetReset
Free stopFree stop
JogJog
StartStart
Output
4-20ma
Output
4-20ma
Start
completed
Start
completed
CommonCommon
Soft stopSoft stop
Figure 5-2
Note: For detailsee table 5-1Note: For detailsee table 5-1
6 Control mode6 Control mode
This product has three start modes: Current Limit and Voltage Ramp and
Jogging. These start modes is independent. Only one of them can be
chosen. Text below introduce that the different of them and which mode
should be selected.
This product has three start modes: Current Limit and Voltage Ramp and
Jogging. These start modes is independent. Only one of them can be
chosen. Text below introduce that the different of them and which mode
should be selected.
6.1 Voltage Ramp6.1 Voltage Ramp
The waveform ofthe voltage shows in Figure 6-1. U1 in figureis initial
output voltage. When starting, theoutput voltage isup to U1immediately,
and then rampsup gradually according to the parameter Start Time t
setting in advance. Then the motor accelerates continuously. When the
output voltage reaches the rate value Ue, the motor reaches the rate speed.
Starting process finish. The Initial Voltage U1 and the Start Time t can be
set according tothe load. The range ofU1 is 5~75%Ue,and the rangeof it
is 1~200s.
This mode isused in the state with large inertia load,or in the state in
which the current is not the important but the stability is important. Using
th mode, the mechanicalstress and starting striking may decreased
greatly. The bigger the initial voltage is, the more the initial torque and
starting striking is. The time of starting is related to the parameter of
tarting ime and load. It is unconcerned with current limited. For
detail see chapter 8 and chapter 9.
The waveform ofthe voltage shows in Figure 6-1. U1 in figureis initial
output voltage. When starting, theoutput voltage isup to U1immediately,
and then rampsup gradually according to the parameter Start Time t
setting in advance. Then the motor accelerates continuously. When the
output voltage reaches the rate value Ue, the motor reaches the rate speed.
Starting process finish. The Initial Voltage U1 and the Start Time t can be
set according tothe load. The range ofU1 is 5~75%Ue,and the rangeof it
is 1~200s.
This mode isused in the state with large inertia load,or in the state in
which the current is not the important but the stability is important. Using
th mode, the mechanicalstress and starting striking may decreased
greatly. The bigger the initial voltage is, the more the initial torque and
starting striking is. The time of starting is related to the parameter of
tarting ime and load. It is unconcerned with current limited. For
detail see chapter 8 and chapter 9.
Voltage Ramp startVoltage Ramp start
Figure 6-1
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User ManualUser Manual User ManualUser Manual
6.2 Current Limit6.2 Current Limit
At the CurrentLimiting mode, the output voltage increases quickly until
the output current reaches the limited current value Im. See figure 6-2.
And then the output current maintains below this limited value. Then the
output voltage is increased gradually, and the motor accelerate gradually;
when the motor's speed is close to the rate speed the output current
decreases quickly to the rate value Ie, the starting process finish . The
limited value canbe set according to the load instance. The range of this
parameter is 0.2-4Ie.
This mode isused in the state in which the current isvery important.
Special in the state in which the grid capacity is small. The parameter of
the Current Limit Multiples should be set 2.5-3. If this value is small, the
starting will beabnormal. At this mode, the time of starting is concerned to
the parameter of the Current Limit Multiples. The more this value is, the
shorter the time of starting is,vice versa. For detail see chapter 8 and
chapter 9.
At the CurrentLimiting mode, the output voltage increases quickly until
the output current reaches the limited current value Im. See figure 6-2.
And then the output current maintains below this limited value. Then the
output voltage is increased gradually, and the motor accelerate gradually;
when the motor's speed is close to the rate speed the output current
decreases quickly to the rate value Ie, the starting process finish . The
limited value canbe set according to the load instance. The range of this
parameter is 0.2-4Ie.
This mode isused in the state in which the current isvery important.
Special in the state in which the grid capacity is small. The parameter of
the Current Limit Multiples should be set 2.5-3. If this value is small, the
starting will beabnormal. At this mode, the time of starting is concerned to
the parameter of the Current Limit Multiples. The more this value is, the
shorter the time of starting is,vice versa. For detail see chapter 8 and
chapter 9.
ÏÞÁ÷Æð¶¯
II
IeIe
tt
Im1Im1
Im2Im2
Im3Im3
Figure 6-2
Current Limiting startCurrent Limiting start
6.3 Jogging6.3 Jogging
At this start mode, the output voltage reaches the initial voltage U1
quickly, and remains unchanged. Changing the U1, the output voltage and
torque of themotor will change corresponding. (See figure6-3). It is
convenient to judge the director of the motor.
At this start mode, the output voltage reaches the initial voltage U1
quickly, and remains unchanged. Changing the U1, the output voltage and
torque of themotor will change corresponding. (See figure6-3). It is
convenient to judge the director of the motor.
UU
U1U1
tt
U1U1
U1U1
Figure 6-2
6.4 Stop Mode6.4 Stop Mode
There are two stop mode, user can set this parameter according to load and
working condition.
There are two stop mode, user can set this parameter according to load and
working condition.
When receiving thestop signal, the terminals K22,K24 isopen, the bypass
contactor is disconnect.The trigger signal of theSCR module is blocked
at the same time. Motor inertia stop according the load.
When receiving thestop signal, the terminals K22,K24 isopen, the bypass
contactor is disconnect.The trigger signal of theSCR module is blocked
at the same time. Motor inertia stop according the load.
Free StopFree Stop
At this stop mode, when receiving the stop signal, the bypass contactor
is disconnected. At the same time, motor is controlled through SCR. The
output voltage decreases gradually. At last motor stop completely. The
Stop Time is related to the parameter of load and soft stop time factor.
To gain the smooth stopeffect, the oft top ime should be set
carefully.
At this stop mode, when receiving the stop signal, the bypass contactor
is disconnected. At the same time, motor is controlled through SCR. The
output voltage decreases gradually. At last motor stop completely. The
Stop Time is related to the parameter of load and soft stop time factor.
To gain the smooth stopeffect, the oft top ime should be set
carefully.
Soft StopSoft Stop

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MENU
7 Keyboard7 Keyboard
7.1 Keyboard Description7.1 Keyboard Description
There is aKeyboard on the front of the soft starter. User canoperate it to
display data, save data, check data, display fault, reset fault, start or stop
the motor etc. The construction of the keyboard shows in figure 7-1.
There is aKeyboard on the front of the soft starter. User canoperate it to
display data, save data, check data, display fault, reset fault, start or stop
the motor etc. The construction of the keyboard shows in figure 7-1.
7.2 Key Function7.2 Key Function
( )start(start) When the system is on Ready state , press this key, the
motor start accordingthe start mode user set.
When the system is on Ready state , press this key,the
motor start accordingthe start mode user set.
There are fivekey on the keyboard: (start) (stop) (Program
(Increase) (Decrease)
There are fivekey on the keyboard: (start) (stop) (Program
(Increase) (Decrease)
(program)(program)
On Ready state,press this key, release it5 minutes later,
system enter Settingstate. On Setting state, user can
switch among different parameter groups
On Ready state,press this key, release it5 minutes later,
system enter Settingstate. On Setting state, user can
switch among different parameter groups
(Increase)(Increase)
(decrease)(decrease)
On Setting state, user can increase the parameter value
by pressing thiskey.
On Setting state, user can increase the parameter value
by pressing thiskey.
On Setting state, user can decrease the parameter value
by pressing thiskey
On Setting state, user can decrease the parameter value
by pressing thiskey
Note:
1. On Setting state, press PRGkey or STOP key, the modified data are saved
automatically.
2. If userselects external control,the keyboard can be taken off after allthe
parameters are setwell.
Note:
1. On state, press PRGkey or STOP key, the modifieddata are saved
automatically.
2. If userselects external control,the keyboard can be taken off after allthe
parameters are setwell.
Setting
UnitUnit
II
Voltage RampModeVoltage RampMode
Figure 7-1
Function showFunction show Data showData show
Current Limit ModeCurrent Limit Mode
Program keyProgram key
Start keyStart key
Modify keyModify key
Stop key ( Reset key )Stop key ( Reset key )
When the systemis on Starting or Running state, press this
key, the motor stop,then the system enter Ready state .
When the systemis on Setting state, press this key, system
enter Ready state , and theparameters user modified
is saved atthe same time. When the system is onFault state,
the fault codeshows on the keyboard. Press this key, release
it 5 minuteslater, system enter Ready state if the fault
is deal with.
When the systemis on Starting or Running state, press this
key, the motor stop,then the system enter Ready state .
When the systemis on Setting state, press this key, system
enter Ready state , and theparameters user modified
is saved atthe same time. When the system is onFault state,
the fault codeshows on the keyboard. Press this key, release
it 5 minuteslater, system enter Ready state if the fault
is deal with.
(stop)(stop)

Note:
: It is validat Voltage Ramp mode.
: It is validat Current Limitmode.
: It is validat Jogging mode.
Parameter top ode elect is valid when control mode is keyboard. If
the external controlmode is selected,stop mode is determined by wirring.
For detail seefigure 5-1
If the parameter SCR trigger select is set 3, displays in the
keyboard, and theproduct can't monitorthe state. There are not protection.
Note:
: It is validat Voltage Ramp mode.
: It is validat Current Limitmode.
: It is validat Jogging mode.
Parameter top ode elect is valid when control mode is keyboard. If
the external controlmode is selected,stop mode is determined by wirring.
For detail seefigure 5-1
If the parameter SCR trigger select is set 3, displays in the
keyboard, and theproduct can't monitorthe state. There are not protection.
8 Parameter Function Table8 Parameter Function Table
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Starting ModeStarting Mode
Initial VoltageInitial Voltage 5%~75% of SupplyVoltage5%~75% of SupplyVoltage
Jog VoltageJog Voltage 5%~75% of SupplyVoltage5%~75% of SupplyVoltage
Ramp TimeRamp Time 1~120 S1~120 S
Curr. LimitLevelCurr. LimitLevel 20%~400% of ratedcurrent20%~400% of ratedcurrent
Curr. LimittimeCurr. Limittime
Over Curr.ProtectOver Curr.Protect 400%~600% of rated current400%~600% of ratedcurrent
Current Unbalance
Factor
Current Unbalance
Factor 5%~50% of presentcurrent5%~50% of present current
Control ModeControl Mode 1: Keyboard
2: External
3: Keyboard andExternal
1: Keyboard
2: External
3: Keyboard andExternal
SCR TriggerSelectSCR TriggerSelect
¡÷¡î
Start Overload LevelStart Overload Level 1-81-8 ¡÷¡î
Over Curr.at
running protect
Over Curr.at
running protect 20%~400% of ratedcurrent20%~400% of ratedcurrent ¡÷¡î
Stop ode electStop ode elect 1.Free Stop
2.Soft Stop(voltage ramp)
1.Free Stop
2.Soft Stop(voltage ramp)
¡÷¡î
Soft Stop Time FactorSoft Stop Time Factor 1 10~1~10 ¡÷¡î
Rate CurrentRate Current See chapter9.7 and10See chapter9.7 and10
NameplateNameplate
FaultFault See chapter12See chapter12
Ready StateReady State Can't modifyCan't modify
FunctionFunction NameName Range and meanRange and mean Default
Value
Default
Value ValidityValidity
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Table 8-1
1.Voltage Ramp
2.Current Limit
3.Jogging
1.Voltage Ramp
2.Current Limit
3.Jogging
1~120 S1~120 S
1.Block trigger
2.not block trigger
3.Block trigger,show b-p
1.Block trigger
2.not block trigger
3.Block trigger,show b-p

9 Parameter setting9 Parameter setting
If the Voltage Ramp modeis selected, theflow chart of the related
parameters setting is show in figure 9-2
If the Voltage Ramp modeis selected, theflow chart of the related
parameters setting is show in figure 9-2
9.2 (Voltage Ramp mode) Setting and Inquiry9.2 (Voltage Ramp mode) Setting and Inquiry
9.1 Starting mode9.1 Starting mode
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MENU
On Ready state , press key and release it 5 minutes later ( or
press and key at the same time), system enter the Starting mode
selecting state . Then press or key to modify the parameter
to set the Starting Mode Code . If 1 is selected, the lamp on the
top-left of thekeyboard Voltage Ramp is light , the Starting modeis
Voltage Ramp. If 2 is selected, the lamp on the top-left of the
keyboard Current Limit is light, theStarting mode is Current Limit.
If 3 is selected, the Starting Mode is Jogging. Any lamp on the left of
keyboard is notlight. After the starting mode parameter isselected, press
key, other parameter related to the selected Starting mode can be
modified.
On Ready state , press key and release it 5 minutes later ( or
press and key at the same time), system enter the Starting mode
selecting state . Then press or key to modify the parameter
to set the Starting Mode Code . If 1 is selected, the lamp on the
top-left of thekeyboard Voltage Ramp is light , the Starting modeis
Voltage Ramp. If 2 is selected, the lamp on the top-left of the
keyboard Current Limit is light, theStarting mode is Current Limit.
If 3 is selected, the Starting Mode is Jogging. Any lamp on the left of
keyboard is notlight. After the starting mode parameter isselected, press
key, other parameter related to the selected Starting mode can be
modified.
For Example:For Example:
VoltageRampVoltageRamp
Current LimitCurrent Limit
JoggingJogging
Press
(maintain 5 second)
Press
(maintain 5 second)
Or pressOr press
press orpress or
Starting modeStarting mode
Figure 9-1
Note:
User can selectthe Starting modeaccording to the load type. Forthe normal load,
any of twomodes can beadopted. But for big inertia loadtype, the Voltage Ramp
mode is thebest choice. The default value is , thatis Voltage Ramp mode.
Note:
User can selectthe Starting modeaccording to the load type. Forthe normal load,
any of twomodes can beadopted. But for big inertia loadtype, the Voltage Ramp
mode is thebest choice. The default value is , thatis Voltage Ramp mode.
PressPress
VoltageRamp modeVoltageRamp mode
Initial voltage oframpInitial voltage oframp
PressPress
PressPress
PressPress
PressPress
PressPress
PressPress
PressPress
PressPress
Start time of rampStart time of ramp
Over current protectvalueOver current protectvalue
Current unbalance factorCurrent unbalance factor
Control mode selectControl mode select
SCR trigger selectSCR trigger select
Start overload levelStart overload level
Over current protectat runningOver current protect at running
Stop mode selecStop mode selec
PressPress
Soft stop
factor
Soft stop
factor
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
Figure 9-2
Note:
1. When any of one parameter is modified, press whether key(change page)
or key( return Ready state ),the modified parameters will be saved
automatic.
2. When modify any of the parameter, press key to return the Readystate
Note:
1. When any of one parameter is modified, press whether key(change page)
or key( return Ready state ),the modified parameters will be saved
automatic.
2. When modify any of the parameter, press key to return the Readystate

If the CurrentLimit mode is selected, the flow chart of the related
parameters setting is show in figure 9-3
If the CurrentLimit mode is selected, the flow chart of the related
parameters setting is show in figure 9-3
9.3 (Current Limit mode) Setting and Iinquiry9.3 (Current Limit mode) Setting and Iinquiry 9.4 (Jogging mode) Setting and Inquiry9.4 (Jogging mode) Setting and Inquiry
User ManualUser Manual User ManualUser Manual
Figure 9-3
Start Overload levelStart Overload level
Current Limit modeCurrent Limit mode
Current Limit atstartingCurrent Limit atstarting
Start TimeStart Time
Over Current protectOver Current protect
Current Unbalance FactorCurrent Unbalance Factor
Control mode selectControl mode select
SCR Trigger selectSCR Trigger select
Over Current protectat runningOver Current protectat running
Stop Mode selectStop Mode select
Soft stop
factor
Soft stop
factor
PressPress
PressPress
PressPress
PressPress
PressPress
PressPress
PressPress
PressPress
PressPress
PressPress
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
21
OPERATION
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20
OPERATION
MENU
The Jogging mode is used in the state of device location, the motor
director judging andthe 3-phase current balance testing. InJogging mode,
the voltage maintain unchanged. The flow chart of the related parameters
setting is show in figure 9-3
The Jogging mode is used in the state of device location, the motor
director judging andthe 3-phase current balance testing. InJogging mode,
the voltage maintain unchanged. The flow chart of the related parameters
setting is show in figure 9-3
Figure 9-4
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
to modifyto modify
oror
PressPress
PressPress
PressPress
PressPress
PressPress
Jogging modeJogging mode
Jogging voltageJogging voltage
Over Current protectOver Current protect
Current Unbalance FactorCurrent Unbalance Factor
Control mode selectControl mode select
Note:
1. When any of one parameter is modified, press whether key(change page)
or key( return Ready state ),the modified parameters will be saved
automatic.
2. When modify any of the parameter, press key to return the Readystate
Note:
1. When any of one parameter is modified, press whether key(change page)
or key( return Ready state ),the modified parameters will be saved
automatic.
2. When modify any of the parameter, press key to return the Readystate
Note:
1. When any of one parameter is modified, press whether key(change page)
or key( return Ready state ),the modified parameters will be saved
automatic.
2. When modify any of the parameter, press key to return the Readystate
Note:
1. When any of one parameter is modified, press whether key(change page)
or key( return Ready state ),the modified parameters will be saved
automatic.
2. When modify any of the parameter, press key to return the Readystate

9.6 Parameter Range9.6 Parameter Range
9.5 ControlMode9.5 ControlMode
Starting Mode
There are 3 Starting mode. User can set this parameter by keyboard referring to
chapter 8-1 and chapter 9.
Initial Voltage
This parameter is valid at the Voltage Ramp mode. If the Voltage Ramp mode is
selected, the lamp V and lamp % at the keyboard are light.
This parameter indicatesthat the initialoutput voltage of the product at
the instant ofstarting and alsoindicates the initial voltage of themotor
(see figure 6-1).Themore this parameteris, the more the starting torqueis.
The default valueis 30. Forthe fan pump load, this parametershould not
set bigger.For the loadwhich has bigger static resistance, thisparameter
can be increased.Thisparameter can beadjusted between 20-50%. If the
Current Limit modeis selected, thisparameter is invalid.
Jogging Voltage
At this mode,the parameter rangeis 5-75%. When this parameteris set
the lamp V and lamp % atthe keyboard arelight.
At Jogging mode,the output voltageof this product maintains
unchanged(it is theset parameter). Ifthis parameter is too low, the motor
may don't turn.It's normal.
User can setthis parameter bykeyboard referring to Tatble 8-1 and
Chapter 9.4.
Ramp Time
This parameter indicatesthat the maximumtime from the beginning to
the end ofthe starting. The default is 30s. When setting this parameter,
lamp S onthe keyboard islight.
If the startingcurrent is notless the 125% of rate currentafter the time is
reached, the softstarter enter theprotection state 3s later automatic.
This parameter isset according tothe load type. For the heavyload type
and big inertiaload type, thisvalue can be increased. For lightload type,
the starting timemay be shorterthan the time user set. Itis normal if the
starting process isall right. This parameter is invalid at theCurrent Limit
mode.
Starting Mode
There are 3 Starting mode. User can set this parameter by keyboard referring to
chapter 8-1 and chapter 9.
Initial Voltage
This parameter is valid at the Voltage Ramp mode. If the Voltage Ramp mode is
selected, the lamp V and lamp % at the keyboard are light.
This parameter indicatesthat the initialoutput voltage of the product at
the instant ofstarting and alsoindicates the initial voltage of themotor
(see figure 6-1).Themore this parameteris, the more the starting torqueis.
The default valueis 30. Forthe fan pump load, this parametershould not
set bigger.For the loadwhich has bigger static resistance, thisparameter
can be increased.Thisparameter can beadjusted between 20-50%. If the
Current Limit modeis selected, thisparameter is invalid.
Jogging Voltage
At this mode,the parameter rangeis 5-75%. When this parameteris set
the lamp V and lamp % atthe keyboard arelight.
At Jogging mode,the output voltageof this product maintains
unchanged(it is theset parameter). Ifthis parameter is too low, the motor
may don't turn.It's normal.
User can setthis parameter bykeyboard referring to Tatble 8-1 and
Chapter 9.4.
Ramp Time
This parameter indicatesthat the maximumtime from the beginning to
the end ofthe starting. The default is 30s. When setting this parameter,
lamp S onthe keyboard islight.
If the startingcurrent is notless the 125% of rate currentafter the time is
reached, the softstarter enter theprotection state 3s later automatic.
This parameter isset according tothe load type. For the heavyload type
and big inertiaload type, thisvalue can be increased. For lightload type,
the starting timemay be shorterthan the time user set. Itis normal if the
starting process isall right. This parameter is invalid at theCurrent Limit
mode.
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MENU
22
OPERATION
MENU
There are two ways to start and stop the motor through the soft starter:
keyboard and terminal.In any way, user canset the parameter according to
the situation ( see figure 9-2 figure 9-3 figure 9-4). When shows
on the keyboard, press and key to select the control mode you
want.
There are two ways to start and stop the motor through the soft starter:
keyboard and terminal.In any way, user canset the parameter according to
the situation ( see figure 9-2 figure 9-3 figure 9-4). When shows
on the keyboard, press and key to select the control mode you
want.
For Example :For Example :
keyboard control is enablekeyboard control is enable
Control
mode
Control
mode
Figure 9-5
oror
PressPress
Terminalcontrol isenableTerminalcontrol isenable
Keyboard and terminalare all enableKeyboard and terminalare all enable
Note:
1. When modifying any of the parameter, press key to return Ready state
.
2. When the value is set ( keyboardand terminal areall enable ), the
keyboard control can'twork if thetwo-line connect way is select (seefigure
5-1).
Note:
1. When modifying any of the parameter, press key to return Ready state
.
2. When the value is set ( keyboardand terminal areall enable ), the
keyboard control can'twork if thetwo-line connect way is select (seefigure
5-1).
STOP

Current Limit atstarting
At the CurrentLimit mode, thisparameter indicate the maximum current
during starting. The range ofthis parameter is 20%~400% of Ie.The
default is 300,it means thestarting current is the triple ofthe rate current.
When this parameteris set, lameA,% onthe keyboard islight,
For the funand pump loadtype, it is all right. Forother load type,user can
modify it accordingto the characterof load type. It is betterto set
between 250% and350%. This parameter is invalid at the Voltage Ramp
mode.
Current Limit Time
The range ofCurrent Limit Time is 1~120 second at the Current Limit
mode. The default is 30.When setting this parameter,lamp S onthe
keyboard is light.
In the CurrentLimit Mode, ifthe actual starting time is longer than this
value, and thestarting current isnot fell under the 125% ofthe motor rate
current, system enterthe Protection State.
This parameter isset for theprotect function aimed at that the difference
of 3 phasescurrent is biggerat running. The default valueis 30%.The
smaller this parameteris, the morethe sensitivity is. This parameter
should not istoo small, inorder to avoid the protection istoo sensitive to
influence the normaloperation of theequipment.
Note: This protect function isactive only when the average currentis
bigger than the20% of therate current.
The calculation of the currentunbalance factor.
Over Current protectat starting andstopping
The range ofthis parameter is400~600%Ie. This parameter is setfor the
protect function aimedat the bigcurrent at the starting process. The
default value is400.
This parameter shouldbe increased whenthe inertial of the load is
increase.
Current Unbalance Factor
Current Limit atstarting
At the CurrentLimit mode, thisparameter indicate the maximum current
during starting. The range ofthis parameter is 20%~400% of Ie.The
default is 300,it means thestarting current is the triple ofthe rate current.
When this parameteris set, lameA,% onthe keyboard islight,
For the funand pump loadtype, it is all right. Forother load type,user can
modify it accordingto the characterof load type. It is betterto set
between 250% and350%. This parameter is invalid at the Voltage Ramp
mode.
Current Unbalance Factor
Current Limit Time
The range ofCurrent Limit Time is 1~120 second at the Current Limit
mode. The default is 30.When setting this parameter,lamp S on the
keyboard is light.
In the CurrentLimit Mode, ifthe actual starting time is longerthan this
value, and thestarting current isnot fell under the 125% ofthe motor rate
current, system enterthe Protection State.
Over Current protectat starting andstopping
The range ofthis parameter is400~600%Ie. This parameter is setfor the
protect function aimedat the bigcurrent at the starting process. The
default value is400.
This parameter shouldbe increased whenthe inertial of the load is
increase.
This parameter isset for theprotect function aimed at that the difference
of 3 phasescurrent is biggerat running. The default valueis 30%.The
smaller this parameteris, the morethe sensitivity is. This parameter
should not istoo small, inorder to avoid the protection istoo sensitive to
influence the normaloperation of theequipment.
Note: This protect function isactive only when the average currentis
bigger than the20% of therate current.
The calculation of the currentunbalance factor.
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MENU 25
OPERATION
MENU
Control Mode
Modifying this parameter, user can change between thekeyboard and
terminal easily. The default is 1.It means thekeyboard control. If it is set
2, it meansthe terminal control.If it is set 3, itmeans the terminalcontrol
and keyboard controlare all available.
Note:
If the valueis set 3(keyboard and terminal are all available),the
keyboard control can'twork if thetwo-line connect way is selected.For
detail see Table 8-1 and chapter9.5.
SCR Triggerselect
The operation modeof SCR isdecided by it after the bypasscontactor is
on.
1.when the bypassis on, SCRtrigger is blocked. The running current
shows on thekeyboard, and theprotection functions areall on.
2.when the bypassis on, SCRtrigger is not blocked. The running current
shows on thekeyboard, and theprotection functions areall on.
3.when the bypassis on, SCRtrigger is blocked. The running current
doesn't show onthe keyboard, andthe protection functionsare all off.
The defaultvalue is 2
Starting overload level
There are 8levels. The protection time of every level isdifferent. The
relation between overloadmultiples and protectionoperation time shows
in chapter12.2. The default valueis 4.
Note: The overload protection isinverse time after thebypass contactor is
on. It isn'tselected. For detailsee chapter 12.2.
Over current protectionduring running
This protection functionwill put intowork as soon as the instantcurrent
is big. The default valueis 200%. It means the protectionvalue is twiceas
the rate current.
Stopping mode
There are twostopping mode: softstop and free stop. The default value is
1-free stop. The soft stopfunction is used to avoid WaterHammer .
The free stopis adopted asnormal.
Soft stop factor
This parameter isvalid only whenthe stopping mode is free stop.It
decide the timeand effect of the soft stop. The smooth stop effect will be
gained if thisparameter is setcorrect.
Control Mode
Modifying this parameter, user can change between thekeyboard and
terminal easily. The default is 1.It means thekeyboard control. If it is set
2, it meansthe terminal control.If it is set 3, itmeans the terminalcontrol
and keyboard controlare all available.
Note:
If the valueis set 3(keyboard and terminal are all available),the
keyboard control can'twork if thetwo-line connect way is selected.For
detail see Table 8-1 and chapter9.5.
SCR Triggerselect
The operation modeof SCR isdecided by it after the bypasscontactor is
on.
1.when the bypassis on, SCRtrigger is blocked. The running current
shows on thekeyboard, and theprotection functions areall on.
2.when the bypassis on, SCRtrigger is not blocked. The running current
shows on thekeyboard, and theprotection functions areall on.
3.when the bypassis on, SCRtrigger is blocked. The running current
doesn't show onthe keyboard, andthe protection functionsare all off.
The defaultvalue is 2
Starting overload level
There are 8levels. The protection time of every level isdifferent. The
relation between overloadmultiples and protectionoperation time shows
in chapter12.2. The default valueis 4.
Note: The overload protection isinverse time after the bypass contactoris
on. It isn'tselected. For detailsee chapter 12.2.
Over current protectionduring running
This protection functionwill put intowork as soon as the instantcurrent
is big. The default valueis 200%. It means the protectionvalue is twiceas
the rate current.
Stopping mode
There are twostopping mode: softstop and free stop. The default value is
1-free stop. The soft stopfunction is used to avoid WaterHammer .
The free stopis adopted asnormal.
Soft stop factor
This parameter isvalid only whenthe stopping mode is free stop.It
decide the timeand effect of the soft stop. The smooth stop effect will be
gained if thisparameter is setcorrect.

9.7 Special Parameter9.7 Special Parameter
Rate CurrentRate Current
The Rate Current indicate that the output current of the soft starter at the
rate power. This parameter changes with the output power of the soft
starter. For detail see chapter 10. The methods shows below.
The Rate Current indicate that the output current of the soft starter at the
rate power. This parameter changes with the output power of the soft
starter. For detail see chapter 10. The methods shows below.
9.8 Working State9.8 Working State
When the soft Starter is power on, self-inspection is performed. The
self-inspection includes: testthe parameters that the user changed (
parameters wrong protection), check if the phase of voltage is not right
( phase lack protection ) and check if the system temperature is too
high ( overheatingprotection ) etc. Any fault is detected,the system
immediately enter Fault mode. If nofault is detected, the system
enter the Ready state, and shows on the keyboard panel. At the
same time, thelamp on the left of thekeyboard is light, it shows which
start mode is.
When the soft Starter is power on, self-inspection is performed. The
self-inspection includes: testthe parameters that the user changed (
parameters wrong protection), check if the phase of voltage is not right
( phase lack protection ) and check if the system temperature is too
high ( overheatingprotection ) etc. Any fault is detected,the system
immediately enter Fault mode. If nofault is detected, the system
enter the Ready state, and shows on the keyboard panel. At the
same time, thelamp on the left of thekeyboard is light, it shows which
start mode is.
ReadyReady
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On Ready state , press key and not release, and rate current
display on thekeyboard, the unit is ampere. Releasethis key, system
return to Readystate .
On Ready state , press key and not release, and rate current
display on thekeyboard, the unit is ampere. Releasethis key, system
return to Readystate .
For example: rate current is 150AFor example: rate current is 150A
Figure 9-6
°´
PressPress
rate currentrate current
For example: thelast fault is missing phaseFor example: thelast fault ismissing phase
Last FaultLast Fault
On Ready state , press keyand release it 5 minutes later, the last
fault code display on the keyboard . Release the key, return Ready
state .
On Ready state , press keyand release it 5 minutes later, the last
fault code display on the keyboard . Release the key, return Ready
state .
fault codefault code
Figure 9-7
PressPress (maintain 5 seconds)(maintain 5 seconds)
User ManualUser Manual User ManualUser Manual
SettingSetting
StartingStarting
BypassBypass
After the starting process , the terminals K22,K24 is close
automatically. User can controlbypass conductor KM by this terminals,
then the motor is powered by electric net through the bypass conductor
KM. Then the SCR trigger according to the value of the ara
meter (SCR trigger select) show in table 8-1. The code show on
the keyboard is depended parameter t .( The current value or the de
).
is over
block p -
s
oo co
is showed
After the starting process is over, the terminals K22,K24 is close
automatically. User can controlbypass conductor KM by this terminals,
then the motor is powered by electric net through the bypass conductor
KM. Then the SCR trigger block according tothe value ofthe para-
meter (SCR trigger select) shows in table 8-1. The code show on
the keyboard is depended parameter too.( The current value or the code
is showed ).
When soft starteris in the Ready state, press the key andkeep
press this button5 minutes, or press key and key at thesame
time, system enter Setting state. In this state, use can modify all the
parameter. For detail seechapter 9
When soft starteris in the Ready state, press the key andkeep
press this button5 minutes, or press key and key at thesame
time, system enter Setting state. In this state, use can modify all the
parameter. For detail seechapter 9
When soft starter is in the Ready state, and it is allowed to start the
motor, thenuser can press key to start the motor according to the
starting mode user set. At the same time, current value shows on the
keyboard. At the process of Starting or running, user can press the
key at any time to stop the motor, and then the system enter Ready
state.
In this state, the system monitors the parameter voltage phase, high
current suddenly, the timeof starting andthe system temperatureetc.
So when the motor is running, soft starter can protect motor.
When soft starter is in the Ready state, and it is allowed to start the
motor, thenuser can press key to start the motor according to the
starting mode user set. At the same time, current value shows on the
keyboard. At the process of Starting or running, user can press the
key at any time to stop the motor, and then the system enter Ready
state.
In this state, the system monitors the parameter voltage phase, high
current suddenly, the timeof starting andthe system temperatureetc.
So when the motor is running, soft starter can protect motor.
When soft starter is on the process of Starting, Operating and Ready
state, system monitorall the protect parameter. If the value f mea-
sured is over the limited value user set, the trigger signal of the SCR
module is blocked, system enters the Fault state. Fault code shows on
the keyboard. The explain ofthe fault codeintroduce in thechapter
12.1 fault display explanation and solutions
o
When soft starter is on the process of Starting, Operating and Ready
state, system monitorall the protect parameter. If the value of mea-
sured is over the limited value user set, the trigger signal of the SCR
module is blocked, system enters the Fault state. Fault code shows on
the keyboard. The explain ofthe fault codeintroduce in thechapter
12.1 fault display explanation and solutions
FaultFault

User ManualUser Manual User ManualUser Manual
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10 Rate Current adjust10 Rate Current adjust
If the poweroff the motor is smallerthan that ofthe soft starter, this para-
meter must be calibrated to ensure the motor can gain the better starting
effect and protect function.
The way of calibration is that: Before power on, connect terminal RET and
COM, then poweron, the showsin the keyboard. Press the keywithin
5 seconds, and keep press this key until the rate current displays in the
keyboard. Press the key or to modify thisparameter. Press the key
and keep 5 seconds to save and return ready state. Then the rate
current is the value user set. Remove the line connect the terminal RET and
COM at last.
If the poweroff the motor is smallerthan that ofthe soft starter, this para-
meter must be calibrated to ensure the motor can gain the better starting
effect and protect function.
The way of calibration is that: Before power on, connect terminal RET and
COM, then poweron, the showsin the keyboard. Press the keywithin
5 seconds, and keep press this key until the rate current displays in the
keyboard. Press thekey or tomodify this parameter. Press thekey
and keep 5 seconds to save and return ready state. Then the rate
current is the value user set. Remove the line connect the terminal RET and
COM at last.
For example: adjust the rate current from 60A to 45AFor example: adjust the rate current from 60A to 45A
Note: This value mustbe smaller thenthe default value. The range is 50-100%Note: This value must besmaller then thedefault value. The range is50-100%
Figure 10-1
PressPress PressPressPressPress
11 Displayed Current Calibrate11 Displayed Current Calibrate
The displayed current of each Soft starter is calibrated before leave factory.
If user finds the current value showing on the keyboard is not equal to the
actual current value, this parameter must be calibrated.
WAY1:Settingthe starting mode to Jogging, and the motor must be
connected to its load, the parameterof Jogging Voltage is set
below 40%, keep press key (enter the Joggingstate ), press
and or key at the same time to modify this value
until it is equal to Theactual current. Then release the key and
Key, the modified parametersave automatic.
The other way can beadopted sometimes.
WAY2:At the B state, press + key or + key, this
parameter can bemodified to matchto the actualcurrent.
The displayed current of each Soft starter is calibrated before leave factory.
If user finds the current value showing on the keyboard is not equal to the
actual current value, this parameter must be calibrated.
WAY1:Settingthe starting mode to Jogging, and the motor must be
connected to its load, the parameterof Jogging Voltage is set
below 40%, keep press key (enter the Joggingstate ), press
and or key at the same time to modify this value
until it is equal to Theactual current. Then release the key and
Key, the modified parametersave automatic.
The other way can beadopted sometimes.
WAY2:At the B state, press + key or + key, this
parameter can bemodified to matchto the actualcurrent.
12 Fault Protection and Display12 Fault Protection and Display
There are 11 protections. When the fault is detected, soft starter stop
immediately, the fault code displays on the keyboard. User can find the
solution by checkthe explaination to this fault code.After the fault is
solved, pres the key(keep 3 seconds) or connect terminal RET and
COM to resetand return ready state.
There are 11 protections. When the fault is detected, soft starter stop
immediately, the fault code displays on the keyboard. User can find the
solution by checkthe explaination to this fault code.After the fault is
solved, pres the key(keep 3 seconds) or connect terminal RET and
COM to resetand return ready state.
12.1 Fault displaying and Solution12.1 Fault displaying and Solution
Parameter errorParameter error
Phase lackPhase lack
Over heatOver heat
Start time exceed
the limit value
Start time exceed
the limit value
OverloadOverload
Over current at
running
Over current at
running
Current unbalanceCurrent unbalance
CodeCode
Over current at
starting
Over current at
starting
InterferenceInterference
Over current or
flug
Over current or
flug
Table 12-1
ExplainationExplaination Fault reasonFault reason SolutionSolution
Over current at
soft stop
Over current at
soft stop
Parameter loseParameter lose
Power Line isunconnected
One phase outputopen
Power Line isunconnected
One phase outputopen
Current is biggerat starting
instant
Current is biggerat starting
instant
heat sink isover heatheat sink isover heat
Load is too heavy
Start time istoo short
Load is too heavy
Start time istoo short
Is it overloadIs it overload
Load increase suddenly
Fluctuate of theload is toobig.
Load increase suddenly
Fluctuate of theload is toobig.
Motor have fault
The parameter ofunbalance
factor is toosmall
Motor have fault
The parameter ofunbalance
factor is toosmall
Current at startingis over
the limit
Current at startingis over
the limit
Current at softstop is over
the limit
Current at softstop is over
the limit
External interferenceExternal interference
Check the parameterand reset
them
Check the parameterand reset
them
Check the powerline and output
line
Check the powerline and output
line
Check the load
Initial voltage ishigh
Current Limit ishigh
Check the load
Initial voltage ishigh
Current Limit ishigh
If the fanis normal
If bypass contactorconnect
reliable
If the fanis normal
If bypass contactorconnect
reliable
Check the load
Increase the starttime
Increase the currentlimit
Check the load
Increase the starttime
Increase the currentlimit
If the loadcurrent exceed the
limit
If the loadcurrent exceed the
limit
Adjust the loadAdjust the load
Check the motor
Reset the parameterof unbalance
factor
Check the motor
Reset the parameterof unbalance
factor
Adjust the limitand
protect value
Adjust the limitand
protect value
Adjust the limit of current
Adjust the protectof current
Adjust the soft stop factor
Adjust the limit of current
Adjust the protectof current
Adjust the soft stop factor
Eliminate interference sourceEliminate interference source

Note:
The way ofinquire of thelast error code shows at thechapter 9.7 the Last
Fault inquiring.
If the faultappears, user canreset the fault using 3 methodsshowing below.
Press key andmaintain 3 seconds.
Connect controlled terminalsRET and COM, and maintain 3 seconds.
Shut down thepower and poweron again.
Note:
The way ofinquire of thelast error code shows at thechapter 9.7 the Last
Fault inquiring.
If the faultappears, user canreset the fault using 3 methodsshowing below.
Connect controlled terminalsRET and COM, and maintain 3 seconds.
Shut down thepower and poweron again.
12.2 Overload protection and protection level12.2 Overload protection and protection level
Overload protection function is worked during the process of starting and
running.
Overload protection function is worked during the process of starting and
running.
There are 8protection levels. The default is4(same as 15 in
IEC60974-4-2 standard). User can set this parameter according to the
load situation, the smaller this parameter is, the shorter the starting
time of protectionis, vice verse.
There are 8protection levels. The default is4(same as 15 in
IEC60974-4-2 standard). User can set this parameter according to the
load situation, the smaller this parameter is, the shorter the starting
time of protectionis, vice verse.
The level 2 can't be selected ( same as 10Ain IEC60974-4-2 standard).
For detail see the table 12-2 and standard curve graph of IEC60974-4-2.
The level 2 can't be selected ( same as 10Ain IEC60974-4-2 standard).
For detail see the table 12-2 and standard curve graph of IEC60974-4-2.
MotorThermalProtectCurve
T(s)
10000
1000
100
10
1
0.5
1.12 1.5 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00
2
10A
10
15
20
25
30
I/Ie
User ManualUser Manual User ManualUser Manual
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2
Table 12-1
MultipleMultiple
LevelLevel
StandardStandard
Special

13 Test Running13 Test Running
Inspection before runningInspection before running
User ManualUser Manual User ManualUser Manual
For safe running,user should inspection the items show as following items
before power on.
For safe running,user should inspection the items show as following items
before power on.
Is the power of the soft starter match to that of the motor?
Does the insulationof the motor meet the requirement?
Is the wiringof power and motor line right?
Do all thenut screw tightly
Measure the inputpower (R\S\T) using multimeter, Check whether
there is shortcircuit.
Is the power of the soft starter match to that of the motor?
Does the insulationof the motor meet the requirement?
Is the wiringof power and motor line right?
Do all thenut screw tightly
Measure the inputpower (R\S\T) using multimeter, Check whether
there is shortcircuit.
Note:
1. There is linear power transformer between any two phases ofpower side.
Static resistance isabout 300 .
2. There are fans between any two phases of load side.Static resistance is about
2k .
Note:
1. There is linear power transformer between any two phases ofpower side.
Static resistance isabout 300 .
2. There are fans between any two phases of load side.Static resistance is about
2k .
If any fault is detected, responded fault code will show on the keyboard.
See Table 12-1, Please deal with them according to the corresponding
tips.
Warning: If the softstarter is power, don't openthe shell coverto avoid
electric shock.
If any fault is detected, responded fault code will show on the keyboard.
See Table 12-1, Please deal with them according to the corresponding
tips.
Warning: If the softstarter is power, don't openthe shell coverto avoid
electric shock.
Power on and trial runningPower on and trial running
When power is on, system enter Ready state, shows on the key-
board. It means everything is right. There are two lamp on the left of
the keyboard to indicate the starting mode ( Voltage Ramp or Current
Limit )
If the keyboard display correctly, press key to start the motor,
then the actual current displays on the keyboard.
At running state,press key to stop the motor, return toReady state.
During trial running, if the terminal mode is selected, setting
parameter according to item in chapter 8, table 8-1.
If the motor is not connected to the output load terminal U V W of
the soft starter, step above can also be executed. It is useful to check
wiring of operatesystem, bypass contactor, all the lamp etc.
When power is on, system enter Ready state, shows on the key-
board. It means everything is right. There are two lamp on the left of
the keyboard to indicate the starting mode ( Voltage Ramp or Current
Limit )
If the keyboard display correctly, press key to start the motor,
then the actual current displays on the keyboard.
At running state,press key to stop the motor, return toReady state.
During trial running, if the terminal mode is selected, setting
parameter according to item in chapter 8, table 8-1.
If the motor is not connected to the output load terminal U V W of
the soft starter, step above can also be executed. It is useful to check
wiring of operatesystem, bypass contactor, all the lamp etc.
Attention and SafeAttention and Safe
Warning: At the course of trial running, anyabnormal phenomenon is
fond, such as:Abnormal sound, Smoking orabnormal smell,user should
cut off the power immediately.
If the motor is not connected to the output load terminal, power on,
voltage can bemeasured at the output power connections. This is
inductive voltage. This is normal phenomenon. This inductive voltage
disappears immediately after the motor is connected.
During trial running, if the starting effect is not ideal, user can modify
the parameter suchas starting mode, current, voltage and time etc.
Warning: At the course of trial running, any abnormal phenomenon is
fond, such as:Abnormal sound, Smoking orabnormal smell,user should
cut off the power immediately.
If the motor is not connected to the output load terminal, power on,
voltage can bemeasured at the output power connections. This is
inductive voltage. This is normal phenomenon. This inductive voltage
disappears immediately after the motor is connected.
During trial running, if the starting effect is not ideal, user can modify
the parameter suchas starting mode, current, voltage and time etc.
32
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