Whalen WAT GSE TruckFit FLTFF1 User manual

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Installation Guide: TruckFit Roof Mount
Models: FLTFF1 - Ford / FLTFG1 - GM / FLTFR1 - Dodge RAM
Automotive: Miscellaneous
Warnings to Installers
Whelen’s emergency vehicle warning devices must be properly mounted and wired in order to be effective and safe. Read and follow all of Whelen’s
written instructions when installing or using this device. Emergency vehicles are often operated under high speed stressful conditions which must be
accounted for when installing all emergency warning devices. Controls should be placed within convenient reach of the operator so that they can operate
the system without taking their eyes off the roadway. Emergency warning devices can require high electrical voltages and/or currents. Properly protect
and use caution around live electrical connections.Grounding or shorting of electrical connections can cause high current arcing, which can cause
personal injury and/or vehicle damage, including fire. Many electronic devices used in emergency vehicles can create or be affected by electromagnetic
interference. Therefore, after installation of any electronic device it is necessary to test all electronic equipment simultaneously to insure that they operate
free of interference from other components within the vehicle. Never power emergency warning equipment from the same circuit or share the same
grounding circuit with radio communication equipment. All devices should be mounted in accordance with the manufacturer’s instructions and securely
fastened to vehicle elements of sufficient strength to withstand the forces applied to the device. Driver and/or passenger air bags (SRS) will affect the way
equipment should be mounted. This device should be mounted by permanent installation and within the zones specified by the vehicle manufacturer, if
any. Any device mounted in the deployment area of an air bag will damage or reduce the effectiveness of the air bag and may damage or dislodge the
device. Installer must be sure that this device, its mounting hardware and electrical supply wiring does not interfere with the air bag or the SRS wiring or
sensors. Mounting the unit inside the vehicle by a method other than permanent installation is not recommended as unit may become dislodged during
swerving; sudden braking or collision. Failure to follow instructions can result in personal injury. Whelen assumes no liability for any loss resulting from the
use of this warning device. PROPER INSTALLATION COMBINED WITH OPERATOR TRAINING IN THE PROPER USE OF EMERGENCY WARNING
DEVICES IS ESSENTIAL TO INSURE THE SAFETY OF EMERGENCY PERSONNEL AND THE PUBLIC.
Warnings to Users
Whelen’s emergency vehicle warning devices are intended to alert other operators and pedestrians to the presence and operation of emergency vehicles
and personnel. However, the use of this or any other Whelen emergency warning device does not guarantee that you will have the right-of-way or that
other drivers and pedestrians will properly heed an emergency warning signal. Never assume you have the right-of-way. It is your responsibility to proceed
safely before entering an intersection, driving against traffic, responding at a high rate of speed, or walking on or around traffic lanes. Emergency vehicle
warning devices should be tested on a daily basis to ensure that they operate properly. When in actual use, the operator must ensure that both visual and
audible warnings are not blocked by vehicle components (i.e.: open trunks or compartment doors), people, vehicles, or other obstructions. It is the user’s
responsibility to understand and obey all laws regarding emergency warning devices. The user should be familiar with all applicable laws and regulations
prior to the use of any emergency vehicle warning device. Whelen’s audible warning devices are designed to project sound in a forward direction away
from the vehicle occupants. However, because sustained periodic exposure to loud sounds can cause hearing loss, all audible warning devices should be
installed and operated in accordance with the standards established by the National Fire Protection Association.
Safety First
This document provides all the necessary information to allow your Whelen product to be properly and safely installed. Before beginning the installation
and/or operation of your new product, the installation technician and operator must read this manual completely. Important information is contained herein
that could prevent serious injury or damage.
• Proper installation of this product requires the installer to have a good understanding of automotive electronics, systems and
procedures.
• Whelen Engineering requires the use of waterproof butt splices and/or connectors if that connector could be exposed to moisture.
• Failure to use specified installation parts and/or hardware will void the product warranty.
• If mounting this product requires drilling holes, the installer MUST be sure that no vehicle components or other vital parts could be
damaged by the drilling process. Check both sides of the mounting surface before drilling begins. Also de-burr the holes and remove
any metal shards or remnants. Install grommets into all wire passage holes.
• If this manual states that this product may be mounted with suction cups, magnets, tape or Velcro®, clean the mounting surface with
a 50/50 mix of isopropyl alcohol and water and dry thoroughly.
• Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted or located in the air bag
deployment area will damage or reduce the effectiveness of the air bag, or become a projectile that could cause serious personal
injury or death. Refer to your vehicle owner’s manual for the air bag deployment area. The User/Installer assumes full responsibility to
determine proper mounting location, based on providing ultimate safety to all passengers inside the vehicle.
• For this product to operate at optimum efficiency, a good electrical connection to chassis ground must be made. The recommended
procedure requires the product ground wire to be connected directly to the NEGATIVE (-) battery post (this does not include products
that use cigar power cords).
• If this product uses a remote device for activation or control, make sure that this device is located in an area that allows both the
vehicle and the device to be operated safely in any driving condition.
• Do not attempt to activate or control this device in a hazardous driving situation.
• If this product contains either strobe light(s), halogen light(s), high-intensity LEDs or a combination of these lights, do not stare
directly into these lights. Momentary blindness and/or eye damage could result.
• It is recommended that these instructions be stored in a safe place and referred to when performing maintenance and/or reinstallation
of this product.
• FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE TO THE PRODUCT OR
VEHICLE AND/OR SERIOUS INJURY TO YOU AND YOUR PASSENGERS!
©2021 Whelen Aerospace Technologies
Form No. 14E11 (042321) For warranty information regarding this product, visit [e-mail]

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1" MINIMUM CLEARANCE
2" MINIMUM CLEARANCE
17"
7.25"
2" MINIMUM CLEARANCE
1" MINIMUM CLEARANCE
TruckFit COVER
USEABLE
MOUNTING AREA
TruckFit COVER
USEABLE
MOUNTING AREA
TruckFit COVER
USEABLE
MOUNTING AREA
Plug connector from
vehicle back into 3rd
brake light assembly
NOTE: Ford F-Series shown for example.
Mounting plates and brake light openings
will vary with vehicle type.
Use vehicle
brake light
hardware
Fig. 3
#10 Flat Washer
VEHICLE
PASSENGER SIDE
MOUNTING PLATE
07-247912-10
DRIVER SIDE
MOUNTING PLATE
07-247912-00
TruckFit
Fig. 1 - Ford F-Series
10 - 24 Elastic Stop Nut
This hole for
F-Series
5/16 FLAT WASHER
5/16 X 18 ELASTIC STOP NUT
IMPORTANT: Be sure hardware is
tightened firmly against spacers
and mounting plate or TruckFit
will not sit level.
SPACER
Installing to the TruckFit:
• Mount your product to the cover (shipped unmounted) and secure the cover
to the TruckFit with supplied hardware. Tighten hardware to 18 - 20 in/lbs
• IMPORTANT: Holes drilled for mounting or wire access can not be less than
2 inches from the sides and 1 inch from the front and rear (See diagram).
• There is a pilot hole provided inside the TruckFit to run the cable of the
product you mount. Determine the size you will need for your cable and
widen this hole to accommodate the cable.
After running the cable(s), seal holes with RTV sealer.
Extend cable
to controls
Feed
cable
into
hole
RTV SEALER
& GROMMET
RTV
SEALER
HERE
Standard Lightbar Stud Mounting
Split Lock Washer
Flat Washer
Hex Bolt
IMPORTANT! Screws for
cover must be tightened
with a tourque wrench
set at 18 - 20 in/lbs
COVER
Cover shipped
loose. Secure
with supplied
hardware after
mounting
product
Installation:
IMPORTANT! The lightbar should be located a minimum of 16" from
any radio antennas!
Mounting:
1. Following factory instructions remove the rear brake light assembly. Be aware
of how you disconnect the light for reconnection later.
2. Remove the factory screw anchors from around the brake light openings and
secure the supplied mounting plate(s) into the opening(s). For vehicles with 2
mounting plates, the Driver and Passenger side plates are marked with a D or
P (Figs 1 & 2).
3. To allow the gaskets to slide while positioning the rack on the mounting
surface, spread a small amount of mild soapy water over the mounting area.
4. Install the TruckFit onto the vehicle by securing it to the installed mounting
plate(s) using the supplied hardware and spacers (Figs. 1 & 2).
NOTE: The Dodge/GM install uses different holes in the TruckFit.
5. Plug the 3rd brake light back in and install it onto the TruckFit as shown using
the original mounting hardware (Fig. 3). Be sure to tighten all hardware firmly!
VEHICLE
#10 FLAT WASHER
.631 OD X .060 Thick
10 - 24 ELASTIC
STOP NUT
TruckFit
MOUNTING PLATE
DODGE: 07-26J105-000
GM: 07-26J126-000
Fig. 2 - Dodge / GM
#10 FLAT WASHER
.437 OD .200 ID
SPACER
This hole for
Dodge/GM
5/16 FLAT WASHER
5/16 X 18 ELASTIC STOP NUT
IMPORTANT: Be sure hardware is
tightened firmly against spacers
and mounting plate or TruckFit
will not sit level.
SPACER