whaler 320 Outrage User manual

“ThemissionofBostonWhaler®isto
provideconsumerswiththe
safest, highest quality, most durable
boatsintheworld”
INFORMATION IN THIS PUBLICATION IS BASED ON THE LATEST PRODUCT SPECIFICATIONS AVAILABLE AT PRINTING, BOSTON WHALER®BOATS, INC. RESERVES THE RIGHT
TO MAKE CHANGESATANYTIME WITHOUT NOTICE, IN THE COLORS, EQUIPMENT, SPECIFICATIONS, MATERIALS AND PRICES OFALL MODELS, ORTO DISCONTINUE MODELS.
SHOULD CHANGES OR MODIFICATIONS TO THE MODELS BE MADE BOSTON WHALER®IS NOT OBLIGATED TO MAKE SIMILAR CHANGES OR MODIFICATIONS TO MODELS
SOLD PRIOR TO THE DATE OF SUCH CHANGES. THE FOLLOWING ARE REGISTERED TRADEMARKS OF THE BRUNSWICK CORPORATION:
320OUTRAGE,BOSTONWHALER®. MRP #1839958
RevisionA- 07/17/06

Boston Whaler founder
RichardT.Fisher demon-
strating one of the fea-
tures that has made Bos-
ton Whaler the “Unsink-
able Legend”inthis 1961
LIFE Magazine Photo.
Richard T. Fisher was
posthumously inducted
into the National Marine
Manufacturer’s Associa-
tion(NMMA)HallofFame
on September 26, 1996
for accomplishments
madeinmarineengineer-
ing and construction.
History
In 1958, company founder Richard T. Fisher introduced the first Boston Whaler boat in Braintree, Massachussetts. It
featured two significant innovations: first, its twin sponson hull design produced superior stability and a remarkably dry
ride; second, its unique foam core construction made the boat not only durable, but unsinkable as well. Fisher took every
opportunity to illustrate the unique characteristics of the Boston Whaler. His most famous demonstration was captured in
1961, by Life Magazine. The series of photographs showed the boat underway, the boat being sawed in half and ulti-
mately Fisher motoring away in the remaining half of the boat. And through the years many other demonstrations have
proved the toughness and durability of the Boston Whaler hull.And though you may never cut your boat in half, this only
goes to show one thing, people whose livelihood and lives depend on boats consistently choose Boston Whaler because
of their seaworthiness, dependablility and the inherent safety of a hull that won’t sink even if severely damaged. Boston
Whalers are built to last. For over 40 years Boston Whaler® has strived to make each model better, providing you with
a safe and fun boating experience. That is the reason we offer a 10 year limited transferable warranty. It is also an
excellent reason why you can trust the safety of your family and friends to a Boston Whaler.
PLEASE KEEP THIS BOOK AND OTHER MATERIALS IN A SECURE PLACE, AND BE SURE TO HAND IT
OVER TO THE NEW OWNER IF YOU SELL THE BOAT.
This Owner’s Manual has been written to provide specific information about your boat and it should be read carefully.
Keep this booklet in the Owner’s Manual Packet. The Owner’s Manual Packet has been compiled to help you operate
your boat with safety and pleasure. It contains details of the boat, the equipment supplied or fitted, it’s systems and
information on it’s operation and maintenance. Please familiarize yourself with the boat and it’s operation before
using it. If this is your first boat, or you are changing to a type of boat you are not familiar with, for your own comfort
and safety, please ensure that you obtain handling and operating experience before “assuming command” of your
boat.Your Boston Whaler® dealer or localYacht Club will be pleased to advise you of marine safety classes and safe
boating classes in your area.
Introduction

Section 1 - 320 Outrage
Table of Contents
320Outrage-Owner’s Manual
Section1-320 Outrage
Table of Contents 1
Boston Whaler Limited Warranty 2
Construction Standards 4
Our Hull 4
Servicing your Boston Whaler 4
Hull Identification Number 4
Section2-GeneralArrangement&Specifications
Specifications & Dimensions 5
Standard Features 6
Notable Options 7
Storage 8
Through-hull Fittings 10
Deck Occupancy 11
CanvasArrangment 12
StandardSeatingArrangement 12
Label Locations 13
Section3-FuelSystem
Fuel System 15
Fuel Tank 15
Fuel Fill 15
Fuel System Diagram 15
Fuel Vent 16
Primer Bulbs (Optional) 16
Tank Selection 16
Empty Tank 16
Hoses & Fittings 16
TankCleaning 17
Remote Oil System (Optional) 17
Static Electricity and the Fuel System 17
Ethanol-Blended Fuel 18
Section4-DCElectricalSystem
Battery Information 20
Battery Box Locations 20
Battery Maintenance 20
Dual Battery Switches 21
Instrument Panel Wiring Diagram 22
Battery & Switch Diagram 22
Main Breaker Panel Wiring Diagram 23
HullWiring Diagram 23
ADSSWiring Diagram 24
Waste System-InlandWaters Diagram 24
Waste System-Overboard Discharge Diagram 24
AnchorWindlassWiring Diagram 24
Instrument PanelArrangement 25
Smartcraft®System View 26
Ignition Shutdown Switch 27
Electric Downrigger Receptacles 27
Main Breaker Panel 28
EngineStartingProcedure 29
NavigationLighting 30
Shore Power 31
Operation 31
Battery Charger 31
Section5-Water&Waste System
Freshwater System & Diagram 32
Freshwater Pump 32
Freshwater Shower 32
Maintenance 33
Disinfecting the System 33
Winterizing the System 33
Raw Water 34
Operation/Maintenance 34 1
Raw Water System Diagram 34
Seacock Operation 34
Head System 35
Dock-SideDischarge 35
Waste System Diagram 35
Standard Waste Panel 36
Macerator 36
Operation/Maintenance 36
Environmental Considerations 36
Section 6-Bilge System
Bilge Pump System Diagram 37
Operation/Maintenance 37
Section7-LivewellSystem
Livewell 38
Operation 38
Flow Control Valve 38
Maintenance 38
Livewell System Diagram 38
Section8-PropulsionSystem
Hydraulic Steering Information (Optional) 39
Operation/Maintenance 39
Power Steering Information 40
Gear Shift & Throttle Control 41
Digital Throttle & Shift (DTS) 41
Power Trim Operation 42
Helm Seat Track Maintenance 42
Propeller Information 43
Propeller Assembly 43
Section9-GettingtoknowyourBostonWhaler
Trim Tabs-Operation/Maintenance 44
Mooring Points/Lifting 45
Hull Maintenance 46
Hull Maintenance (Blisters) 46
Bottom Painting 46
Painted Hull Care (Bottom) 47
Vinyl Cushion Care 47
Long Term Storage 47
Engines 48
Fuel System 48
TrailerStorage 48
Electrical System 48
Drainage 48
Canvas Care & Maintenance 48
Trailer (Optional) 49
Trailer Safety 49
Bunk Trailer Terminology 49
Section10-AnchoringInformation
Anchoring Information 50
Lowering 50
Setting 50
Weighing 50
Anchor Windlass 51
Operation 51
Lowering 51
Raising 51
Emergency Operation 51
Section11-MaintenanceLog&Notes
Maintenance Log & Notes 52
Section12-(ADSS)ActiveDeck Suspension System
ADSS Description 2
ADSS Operation/Maintenance 3

Section 1 - 320 Outrage
320Outrage-Owner’s Manual
Boston Whaler®Limited Warranty
Boston Whaler warrants to the first retail owner of its 2007 model year boats, if purchased from an
authorized Boston Whaler Dealer and operated under normal, non-commercial use (“Boston Whaler Boat”),
that it will repair or replace, at its sole discretion, any defects in material or workmanship in the Boston Whaler
Boat that are reported within applicable warranty periods, subject to the remedies, exclusions, and limitations
set out below.
1. Limited Structural Hull Warranty - 0-5Years: Boston Whaler will provide 100% reimbursement for any repair or
replacement as a result of Structural Hull Defect in material or workmanship which is reported within five (5) years (60
months) from the date of the first retail purchase of the Boston Whaler Boat. The “Hull” shall mean the single fiberglass
molded shell and integral structural components. A Structural Hull Defect shall mean a substantial defect in the boat’s
Hull/Deck which causes the boat to be unfit or unsafe for general use as a pleasure craft under normal operating
conditions.
2.LimitedStructuralHullWarranty- 5-10Years:Forany defect reported during the 60-120 month period from the date
of the first retail purchase of the Boston Whaler Boat, Boston Whaler will reimburse repairs or replacement as a result of
a Structural Hull Defect in material or workmanship on a pro-rata basis. Reimbursement will be based on the percentage
of the number of months left of limited warranty coverage after the first 60 months have elapsed. A declining value of
1.67% will be assessed to each month after the first 60 month period. For example, a defect is reported 6 years and 3
monthsor75 months after the date of purchase. 75 months minus thefirst60monthsequals15 months of pro ratacoverage.
The 15 months of pro rata coverage is multiplied by 1.67% and equals 25%. This means 25% of the warranty has expired.
Therefore, any authorized repair and/or replacement will qualify for 75% reimbursement of the total cost.
3.LimitedWarranty onAccessoriesManufacturedandInstalledByBostonWhaler: BostonWhalerwillrepairor
replace any accessories manufactured and installed by Boston Whaler that are defective in factory materials and/or
workmanship which are reported within one year from date of sale to the original purchaser.
SoleRemedy:In no event shall any repair or replacement under this Limited Warranty exceed the fair market value of the
owner’sboatasofthedateoftheowner’sclaim.THE REMEDY OF REPAIR OR REPLACEMENT OF PARTS
OR MATERIALS THAT ARE FOUND TO BE DEFECTIVE IN FACTORY MATERIALS OR
WORKMANSHIP COVERED BY THIS LIMITED WARRANTY SHALL CONSTITUTE THE
OWNER’S SOLE AND EXCLUSIVE REMEDYAGAINST BOSTON WHALER FOR ANY CLAIMS
WHATSOEVER OF ECONOMIC LOSS RESULTING FROM PRODUCT FAILURE.Theterms and
conditions contained in this limited warranty may not be modified, altered or waived by any action, inaction, or
representations, whether oral or in writing, except upon the express, written authority of a management level employee of
Boston Whaler.
Statute of Limitations: Any action for rescission or revocation against Boston Whaler shall be barred unless it is
commenced within two (2) years from the date of accrual of such cause of action.
OtherLimitations:EXCEPT AS SET FORTH HEREIN, THERE ARE NO OTHER WARRANTIES
EITHER EXPRESS OR IMPLIED PROVIDED BY BOSTON WHALER ONTHIS BOAT.ALLOTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING IMPLIED WARRANTIES OF FITNESS
AND MERCHANTABILITY, ARE EXPRESSLY EXCLUDED. BOSTON WHALER FURTHER DIS-
CLAIMS ANY LIABILITY FOR ECONOMIC LOSS ARISING FROM CLAIMS OF PRODUCT
FAILURE, NEGLIGENCE, DEFECTIVE DESIGN, MANUFACTURING DEFECT, FAILURETOWARN
AND/OR INSTRUCT, LACK OF SEAWORTHINESS,ANDANY OTHER THEORY OF LIABILITY
NOT EXPRESSLY COVERED UNDER THE TERMS OF THIS LIMITED WARRANTY.
TO THE EXTENT REQUIRED BY LAWANY IMPLIED WARRANTY OF MERCHANTABILITY IS
LIMITED FOR THE DURATION OF THE RESPECTIVE EXPRESS LIMITED WARRANTIES
STATED HEREIN. TO THE EXTENTALLOWED BY LAW NEITHER BOSTON WHALER, NOR
THE SELLING DEALER SHALL HAVE ANY RESPONSIBILITY FOR LOSS OFTHE BOAT, LOSS
OF TIME, INCONVENIENCE, COMMERCIAL LOSS OR CONSEQUENTIAL DAMAGES. SOME
STATES DO NOT ALLOW LIMITATIONS ON HOW LONGAN IMPLIED WARRANTY LASTS,
SO THE ABOVE LIMITATION MAY NOT BE APPLICABLE. SOME STATES DO NOT ALLOW
THE EXCLUSION OR LIMITATION OF INCIDENTALOR CONSEQUENTIALDAMAGES, SO
2

Section 1 - 320 Outrage
320Outrage-Owner’s Manual
World Headquarters, 100 Whaler Way, Edgewater, FL 32141
Internet Address: www.whaler.com
THEABOVE LIMITATIONS OR EXCLUSIONS MAY NOT BE APPLICABLE. THIS WARRANTY
GIVES THE OWNER SPECIFIC LEGAL RIGHTS, AND THE OWNER MAYALSO HAVE OTHER
RIGHTS WHICH VARY FROM STATE TO STATE.
RETAILCUSTOMERS IN THE EUROPEAN UNION (EU) MAY HAVE LEGAL RIGHTS UNDER
APPLICABLE NATIONAL LEGISLATION REGARDING THE SALE OF CONSUMER GOODS
WHICH ARE NOTAFFECTED BY THIS LIMITED WARRANTY. THE RETAIL CUSTOMER’S
LEGALRIGHTS UNDERANYAPPLICABLE NATIONALLEGISLATION REGARDINGTHE SALE
OF CONSUMER GOODS SHALL NOT BE AFFECTED.Youcanreceiveinformation relatingtoauthorized
EU dealers by contacting Boston Whaler at the address listed below.
Exclusions: This limited warranty does not apply to any boat which has been salvaged or declared a total loss or
constructive total loss for any reason not covered in this limited warranty. This warranty also does not apply to the
followingitems:
(1) Expenses for hauling out, transportation to and from the dealer or the Boston Whaler factory for warranty service;
(2) equipment or accessories which are not installed by Boston Whaler or which carry their own individual warranties,
including but not limited to engines, engine components, batteries, propellers, controls, steering mechanisms, and
electronics; (3) damage or deterioration of cosmetic surface finishes, including discoloration, chalking, cracking,
crazing, fading or oxidation of gel coat, stress lines, plated or painted metal and stainless steel finishes, or ant-fouling
bottom paint; (4) windshield breakage and leakage; (5) any Boston Whaler boat initially sold at retail by a party other
than anauthorized Boston Whaler dealer; (6)damage resulting from abuse, misuse, accidents, overloading or powering
in excess of the recommended maximum horsepower; (7) failure of the owner to use, maintain, or store the boat as
specified in the Boston Whaler owner’s manual; and any other failure to provide reasonable care and maintenance; (8)
any Boston Whaler boat which has been altered or modified from Boston Whler factory specifications, including
penetration of the hull by anyone other than Boston Whaler factory personnel or Boston Whaler authorized dealer
service personnel following factory specified procedures; (9) use of improper trailer; (10) any Boston Whaler boat used
for Commercial Puposes i.e more than 50% usage for business or revenue-producing purposes; (11) any representation
or implication relating to speed, range, fuel consumption or estimated performance characteristics; (12) any failure or
defect caused by an act of nature resulting in damage, cost, or expense; (13) any failure or defect arising from a previous
repair made by a non-authorized service provider, unless the repair was preapproved by Boston Whaler; and (14) any
item exceeding the expressed coverage limits specified in any Boston Whaler limited warranty.
Owner’s Obligations: To initiate a warranty claim, it is the responsibility of the purchaser to contact an authorized
Boston Whaler dealer immediately after discovery of any defect, describe the nature of the problem, and provide a hull
serialnumber, date of purchase, and name of sellingdealer.The authorized dealerwillnotifyBostonWhaler,who is solely
responsible for determining and authorizing in writing the remedial action(s) to be performed at either an
authorized Boston Whaler dealership chosen by Boston Whaler or at the Boston Whaler factory. The purchaser should
notify Boston Whaler of any boat being repaired by an authorized Boston Whaler dealer which has been at the
dealership for fifteen (15) days, or of any claimed defect which was not corrected after one repair attempt.
Registration: Boston Whaler provides each new boat owner with a product registration card which should be filled out
and sent to Boston Whaler within 30 days of purchase. Please complete and return the product registration card within
30 days of purchase of your boat in order to facilitate processing of warranty claims and for manufacturer notifications.
Transferability: The Limited Warranty on Accessories Manufactured and Installed By Boston Whaler, set out in
paragraph 3 above, is not transferable. The Limited Hull Warranty is transferrable to a subsequent owner, except this
limited warranty will not transfer to any new owner of a boat which has been salvaged and resold, or resold after a
declaration of a total loss or a constructive total loss, i.e. the cost of repair exceeds the value of the boat. The new owner
must fill out and send in a Boston Whaler warranty transfer form, accessible from www.whaler.com, a copy of the bill of
sale, and a $50.00 fee to BostonWhaler, 100Whaler Way, Edgewater, Florida 32141, within 30 days of purchase.
3

Section 1 - 320 Outrage
320Outrage-Owner’s Manual
“THE MISSION OF BOSTON WHALER IS TO PROVIDE CONSUMERS WITH THE
SAFEST, HIGHEST QUALITY, MOST DURABLE BOATS IN THE WORLD”.
We are dedicated to creating a superior product providing you with comfort, performance, safety and dependability.All
of our boats comply with the safety standards set by the United States Coast Guard and are designed, engineered and
manufactured in accordance with applicable recommendations and guidelines of theAmerican Boat andYacht Council
(A.B.Y.C.) and certified by the National Marine Manufacturers Association (N.M.M.A.).
Construction Standards
4
Hull Identifcation Number
The “Hull Identification Number” is located on the
starboard side of the transom wall.
Thisisthemostimportantidentifying factor and must
beincluded in all correspondence relatedto your ves-
sel. Failure to do so will only create delays. Also of
vital importance are the engine serial numbers and
part numbers when writing about or ordering parts
for your engine.
Our Hull
Boston Whaler® hulls are constructed with our pat-
ented Unibond™ construction. This involves shoot-
ing high density foam into a closed mold system.
The foam expands to fill voids in the hull, and when
thefinished product is pulled from the mold, the deck
and the hull are chemically bonded to form a solid,
inseparable unit.
2
3
4Hull
Identification
Number Location
Whenyour 320 Outrage needs to be serviced or regu-
lar maintenance is needed, it should be taken to an
authorized Boston Whaler® dealer.
To find a Boston Whaler® dealer in your area call:
1-800-942-5379
Domestic/International
If a problem is not handled to your satisfaction:
Discuss any warranty related problems directly
with the service manager of the dealership or your
sales person. Give the dealership an opportunity
to help the service department resolve the matter
for you.
Servicing your Boston Whaler
TypicalH.I.N. Description
1
1No air voids
2High density closed cell non-absorbent foam
3High quality resins and gelcoats
4Woven glass matting
High performance boats require intimate knowledge
of their handling characteristics for safe high speed
operation.
• Learn the effects of trim, steering and
throttle changes at gradually increasing
levels of speed.
• Approach full throttle while adjusting trim for
safe handling of the vessel.
WARNING
!

Section2 - GeneralArrangement&Specifications
320Outrage-Owner’s Manual
5
32’2”
10’2”
35’6”
1’10”
9’10”
*
8’11”
Overall Length 32’2” 9.80 m
Trailerable Length 35’6” 10.8 m
Bridge Clearance 9’10” 3.00 m
Beam 10’2” 3.10 m
Draft, (Hull Only) 1’10” .56 m
Weight (dry, no engine) 8500 lbs. 3855 kg
Swamped Capacity 4800 lbs 2177 kg
Maximum Engine Weight 1400 lbs 635 kg
Maximum Weight,
(passengers,engine(s),
gear,** 4300 lbs 1950 kg
Persons 14
Maximum Horsepower 600 HP 447 kw
Minimum Horsepower 400 HP 298 kw
Fuel Capacity 300 Gal.(U.S.) 1135 L
Water Capacity 40 Gal.(U.S.) 151 L
Waste Capacity 6.5 Gal (U.S.) 24 L
* Waterline
Specifications & Dimensions
Specifiedmeasurementsare approximationsandare
subject to variance.
NOTICE
!
NOTICE
!
Optional equipment and loading of the boat will af-
fectthedraftmeasurements.Follow therecommen-
dations listed on your capacity plate regarding the
maximum amount of weight the boat can safely
carry.
Exceeding this weight will affect the bost’s perfor-
mance. DO NOT Exceed the weights listed on the
capacityplate.
NOTICE
!
**
Hardtop removed for clarity

Section2 - GeneralArrangement&Specifications
320Outrage-Owner’s Manual
6
Standard Features
1Heavy Duty Rubrail
2Anchor Locker w/ Drain
3Bow Navigation Lights, (P&S)
4Stainless Steel Fwd. Cleats, (P&S)
5Welded Stainless Steel Low Profile Interior Rail
6Forward Bolsters
7Forward Seat, (Storage Under)
8Forward Port Seat, (Storage Under)
9 Forward Starboard Seat, (Storage Under)
10 Forward In-Deck Fishbox, Insulated
11 Forward In-Deck Storage
12 Forward Rodholders, (4-Port/Starboard)
13 Forward Cupholders, (2-Port/Starboard)
14 Self Bailing Cockpit
15 Forward Console Seat
SEE CONSOLE DETAIL
16 Molded Tempered Glass Windshield
17 Compass with Light
18 Electronics Box Door, Lockable
19 Instrument Panel
20 Stainless Steel Steering Wheel w/ Knob
21 Gear Shift/Throttle Control
22 Molded Console Footrests
23 Electronics Box Mounting Surface
24 Console Door, Lockable
25 Portlight w/ Screen
26 Console Cupholders, (2)
27 Port Fuel Fill
28 Stainless Steel Spring Cleat, (P&S)
29 Gunwale Mounted Rodholders (2), (P&S)
30 Port Fishbox, Insulated
31 Stainless Steel Hawse Pipe w/cupholders (2), (P&S)
32 Stern Rodholders, (3)
33 8 Inch Access Plate, (P&S)
34 Transom Oil Fill, (2) (Optional)
35 Motorwell Drain, (P&S)
36 Dual 250 CXXL DTS Verado 4-stroke
Mercury Engines
37 Motorwell Access Hatch
38 Telescoping Ladder w/ Lid
39 Transom Door
40 Cockpit Drains
41 Starboard Fishbox, Insulated
42 Starboard Fuel Fill
43 Waste Pumpout
44 Stern Foldaway Seat
1 2
3
4
56
7
89
10
11
12
13
14
15
16
17
18
19
20
21
23
22
25
24
26
27
28
29
30
31
32
33
34 35
36 37
38
39
40
41
43
42
44

Section2 - GeneralArrangement&Specifications
320Outrage-Owner’s Manual
7
1Prep Station
2Prep Station, Tackle Center
3Pull-out Sprayer with Sink
4Prep Station Rodholder, (2)
5Prep Station Livewell
6Prep Station LivewellAccess
7Freshwater Fill
8Raw Water Connection
9Vacu-Flush Toilet
10 Vertical Rodholder
11 Freshwater Sprayer and Sink
12 Downrigger Weight Holder
13 Transom Shower
14 Hardtop, Fiberglass
15 Lifejacket Storage
16 Electronics Box
17 Hardtop Courtesy Lights
18 Map Light (RED)
19 Spreader Lights
20 Hardtop Hatch
21 Stainless Steel Toe
Rails, Port/Starboard
22 Electric Trim Tabs
23 Windlass & Anchor
1
2
3
45
6
7
8
9
10
11
12
13
14
15
16
21
22
17
19 18
20
23 24 25
26
24 Swivel & Lanyard
25 Remote Storage
26 Remote Connection
Standard
Features

Section2 - GeneralArrangement&Specifications
8
320Outrage, NotableOptions
1617
8
1VHFRadioAntenna
2Sirius®SatelliteRadioAntenna
3 GPSAntenna
4 Radial Outriggers (P&S)
54KW radome*
6RadarPedastal (with Spotlight Option Only)
7 Spotlight,Halogen
8 Bow Tow Eye
9 AdditionalNorthstar6000iDisplay
10 Navman 7100 VHF Radio
11 Active Deck Suspension System (ADSS) Control Pad
12 MP3 Player Receptacle
13 SpotlightControl Pad
14 Navman 3300Autopilot**
15 Northstar 6000i Display
16 225 CXXL Optimax DTSDualEngines
17 275 CXXLDTS Verado 4-stroke Dual Engines
18 12V Receptacle, Port & Starboard Gunwales (aft)
19 Butane Stove, Portable
18
4
5
6
7
1
23
4
14
15 9
10
11
12
13
320Outrage-Owner’s Manual
* 6KW OpenArray RadarAntennaAvailable with Deluxe Electronics Package Only
** Replaces Smartcraft System View With Dual Display Option
19

Section2 - GeneralArrangement&Specifications
320Outrage-Owner’s Manual
1Pocket Storage, Port
2Console Storage, Port
3Gunwale Tip-Out Bin, Port
4Under Gunwale Rod Storage, Port
5Downrigger Ball Storage, Port
6Pocket Storage, Starboard
7Fire Extinguisher Pocket
8Console Storage, Starboard
9Gunwale Tip-Out Bin, Starboard
10 Under Gunwale Rod Storage, Starboard
11 Downrigger Ball Storage, Starboard
12 Lifejacket Storage, Hardtop
13 Lockable Electronics Box, Hardtop
14 Anchor Locker with Drain
15 24 Gal. (91L) Storage Well, (under forward seat)
15
17
16
18
19
20
21
22
23
24
25 26
13
Storage 12345
78910 11
6
14
16 108 Gal. (409L), Forward Insulated Fishbox
17 80.5 Gal.(305L) Forward Locker Starboard
18 Forward In-Deck locker
19 Console, Lockable
20 Console Cupholder, (2)
21 Swim Ladder Stowage
22 Motorwell Access, Oil Tank Storage
23 Port Fishbox, 80 Gal.(302L) (Starboard is same)
24 Console Electronics Box, Lockable
25 Forward Cupholder, (Starboard is Identical)
26 80.5 Gal. (305L)Forward Locker, Port
27 Tackle Storage
28 Knife Storage
29 Storage Bin (in front)
30 Rodholder, Prep Station
31 Cupholders (2), Prep Station
32 Knife/Tool Holder in Door
WARNING
No Ventilation is provided. Fuel vapors are a fire and
explosion hazard. To avoid injury or death, DO NOT
store fuel or flammable liquids in any of these areas.
!
28
31
30
27 29
32
UndersideofT-Top,
(lookingup)
12
9

Section2 - GeneralArrangement&Specifications
320Outrage-Owner’s Manual
10
Thedeckdrainprovidesself-bailingcapabilitieswhilethe
boat is static in the water and no passengers on board.
This feature prevents the accumulation of water in the
cockpit. the drain must be in place when underway.
NOTICE
!
Depending on the type of boat you have, you may
have underwater fittings that need drain plugs.
Garboard drain plugs and fishbox drain plugs need
to be in place before the boat goes into the water.
Any fitting that will be underwater needs to be
plugged or the seacock needs to be closed
NOTICE
!
Through hull fittings should be checked for proper
seal annually. When the boat is in the water the un-
derwater fittings can be checked for dripping. It is
recommended that the underwater fittings be re-
moved, cleaned and resealed every other year.
NOTICE
!
If the through hull fittings need to be replaced, it is
recommended that an authorized Boston Whaler ®
dealer perform this type of repair. Through hull fit-
tings that are improperly installed can cause pre-
mature hull failure and may void the Boston
Whaler® limited warranty.
NOTICE
!
14 LivewellDrain
15 GarboardDrain
16 ActiveDeckSuspensionSystem (ADSS) pan
drain, (Optional)
PORT
STARBOARD
1AnchorLocker Drain, Port
2RawWater/LivewellInlet
3BilgePumpOutlet
4FishboxPumpOutlet,Port
5Anchor Locker Drain, Starboard
6Sink/DeckDrain
7BilgePumpOutlet
8FishboxPumpOutlet, Forward
9 WasteVent
10 MaceratorDischarge
11 Fishbox Pumpout, Starboard
12 DeckDrains
13 MotorwellDrains
320Outrage,Through-hullFittings
1
3
5
4
9
AFT
2
6
7
10
11
12
8
13 14
12
13
15 16

Section2 - GeneralArrangement&Specifications
320Outrage-Owner’s Manual
11
Accommodationdeck:
This area of the boat is inside the cockpit
andincludeshelmseating.Movementinthis
area should be done with extreme caution
while the boat is underway. A sudden shift
in boat direction can cause a loss of balance and lead to injury
or death.
DANGER
!
Workingdeck: This area is intended for occupation ONLY
while mooring, anchoring, loading/unload-
ing or when the boat is at rest. NEVER op-
erate the engine while loading or unloading
swimmers/divers from the swim platform/ladder.
Be aware of your footing while the boat is underway,
slippingor fallingcouldresultinserious injuryordeath,
especially if the boat is in motion or in rough water.
Keepthe accommodation deck clean,soif movement
is neccessary it will be free of obstruction.
Gelcoat surfaces are slippery when wet.Use ex-
treme caution when walking on wet surfaces. Use
care when waxing to ensure that walkways are not
made dangerously slippery.
WARNING
Never occupy the working decks while the boat is
underway. NEVER sit on the gunwales (vertical
sidewalls), while the boat is moving.
WARNING
!
!
Deck Occupancy

Section2 - GeneralArrangement&Specifications
320Outrage-Owner’s Manual
12
Injury and possible death can occur while sitting in ar-
eas of the boat that are not designated for seating.
Gunwales, sterndeck and portions of the bow should
not be used for sitting while underway. Movement of
passengerson the deck should be limited to decrease
the chances of slipping or falling while underway.
DANGER
!
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12
3
Standard Seating Arrangement
1Helm&Companionseats with snap-on cushions,
(adjustable port seat).
2Forward Console Seat
3Forward Seating
4Stern fold-away seat
4
320 OutrageCanvasArrangement(Optional)
1BaitPrep StationCover,Black
2Console Cover, Black
3Weather Curtain Visor, Black or White
4Weather Curtain Sides, Black or White
5Weather Curtain Wing, Black or White
1
2
3
4
5

Section2 - GeneralArrangement&Specifications
320Outrage-Owner’s Manual
13
320Outrage, Label Locations
!DANGER
MRP# 1746869
STAY CLEAR OF MOVING PARTS.
Proposition 65
A WIDE VARIETY OF COMPONENTS USED ON THIS VESSEL
CONTAIN OR EMIT CHEMICALS KNOWN TO THE STATE OF
CALIFORNIA TO CAUSE CANCER AND BIRTH DEFECTS AND
OTHER REPRODUCTIVE HARM.
EXAMPLES INCLUDE:
•ENGINE AND GENERATOR EXHAUST
•ENGINE AND GENERATOR FUEL, AND OTHER
LIQUIDS SUCH AS COOLANTS AND OIL,
ESPECIALLY USED MOTOR OIL
•COOKING FUELS
•CLEANERS, PAINTS, AND SUBSTANCES USED
FOR VESSEL REPAIR
•WASTE MATERIALS THAT RESULT FROM WEAR
OF VESSEL COMPONENTS
•LEAD FROM BATTERY TERMINALS AND FROM
OTHER SOURCES SUCH AS BALLAST OR FISHING
SINKERS
TO AVOID HARM:
•KEEP AWAY FROM ENGINE, GENERATOR, AND
COOKING FUEL EXHAUST FUMES
•WASH AREAS THOROUGHLY WITH SOAP AND
WATER AF-
TER HANDLING THE SUBSTANCES ABOVE
!WARNING
DISCHARGE OF OIL PROHIBITED
THE FEDERAL WATER POLLUTION CONTROL ACT PROHIBITS THE
DISCHARGE OF OIL OR OILY WASTE INTO OR UPON THE NAVIGABLE
WATERS OF THE UNITED STATES OR THE WATERS OF THE CONTIGUOUS
ZONE IF SUCH DISCHARGE CAUSES A FILM OR SHEEN UPON OR A
DISCOLORATION OF THE SURFACE OF THE WATER OR CAUSES A
SLUDGE OR EMULSION BENEATH THE SURFACE OF THE WATER.
VIOLATORS ARE SUBJECT TO A PENALTY OF $5,000.
THIS BOAT HAS BEEN DESIGNED FOR A MAXIMUM
OUTBOARD ENGINE WEIGHT OF
1400 Lb / 635 kg
NOTICE
MRP# 1749551
GASOLINE RECOMMENDATIONS
Minimum octane rating of 91 in the U.S. and
Canada. 96 outside the U.S. and Canada.
Refer to engine owner’s manual for additional
information.
! WARNING
NO VENTILATION IS PROVIDED.
FUEL VAPORS ARE A FIRE AND EXPLOSION
HAZARD. TO AVOID INJURY OR DEATH,
DO NOT STORE FUEL OR FLAMMABLE
LIQUIDS HERE.
NW-203-03
! WARNING
DOOR MUST BE SECURED IN THE CLOSED
POSITION WHILE VESSEL IS UNDERWAY.
MRP# 1754632
! WARNING
AVOID SERIOUS INJURY OR DEATH
FROM FIRE OR EXPLOSION
RESULTING FROM LEAKING FUEL.
INSPECT SYSTEM FOR LEAKS AT
LEAST ONCE A YEAR.
NW-201-04
Carbon monoxide (CO) can cause brain damage
or death.
Engine and generator exhaust contains odorless and
colorless carbon monoxide gas.
Carbon monoxide will be around the back of the boat
when engines or generators are running.
Move to fresh air if you feel nausea, headache,
dizziness or drowsiness.
NW-206-05
! DANGER
CO
CO
CO
CO
CO
CO
CO
CO
CO CO
CO
CO
CO
CO CO
CO
CO
Required under AB2222 for use on all boats in the State of California
CO
CO
4
CALIFORNIA RESIDENTS ONLY
THIS WARNING IS ATTACHED TO THE STEERING
WHEEL PRIOR TO DELIVERY OF ANY BOATS
SOLD IN THE STATE OF CALIFORNIA IN
ACCORDANCE WITH CALIFORNIA HEALTH &
SAFETY CODE §§ 25249.5-.13
! CAUTION
MRP# 1836858
AVOID INJURY
BOAT MOVEMENT MAY CAUSE LID TO FALL
KEEP HANDS AND FEET CLEAR OF EDGES WHEN
HATCH IS OPEN
! CAUTION
MRP# 1743504
ENSURE PROPER DRAIN PLUG INSTALLATION.
REMOVAL OF FISHWELL DRAIN PLUGS COULD
RESULT IN SWAMPING.
ON UNDERSIDE OF COVER
ON UNDERSIDE OF COVER
ON UNDERSIDE OF COVER
ON UNDERSIDE OF COVER
! CAUTION
MRP# 1799311
AVOID ENGINE DAMAGE
Oil level must not rise above top of tank.
1
2
3
4
5
6
7
Replacement
Part No.
DischargeofOil......................................................... 1744737
Danger,COTransom................................................. 1811367
SlingTag(P&S) ........................................................ 1743532
Proposition65,HangTag .......................................... 1795087
Warning,DoorSecuredWhileUnderway................... 1754632
Warning,Do Not StoreFuel ...................................... 1691003
Caution,AvoidInjury,BoatMovement....................... 1836858
Danger,StayClear ofMovingParts ........................... 1746896
Caution,FishwelldrainPlug ....................................... 1743504
FuelRecommendation(P&S) .................................... 1749551
MaximumEngineWeight............................................ 1774307
NMMACertification(125062);CanadianConformity(1746031);Builder’sPlate (1738303)
Warning,Fuelhazard (P&S) .......................................995704
Caution,OilTankLevel ..............................................1799311
8
9
10
ON INSIDE OF TRANSOM (CENTER)
12
3
5
14
6
13
8
7
12
11 10
9
3
It is important to replace any damaged or
unreadable label. Call your Boston Whaler
dealer for replacement labels.
NOTICE
11
12
13
14

Section2 - GeneralArrangement&Specifications
320Outrage, Label Locations
1
2
3
4
5
6
7
Replacement
Part No.
12V-15AMaxReceptacle ......................................... 1744738
Save-Our-Seas(DisposalofGarbage) ....................... 1744745
Notice,Parallel Batteries............................................ 1051762
Notice,OverboardDischargeProhibited.................... 1745156
Notice,SeacockLocation ......................................... 1742660
Warning,COHelm .................................................... 1811368
Caution,FishwelldrainPlug ....................................... 1743504
Caution,AvoidInjury,BoatMovement....................... 1836858
Warning,TransomDoor............................................. 1017144
Warning,LimitedVisibilityFromHelm........................ 1752856
8
9
10
It is important to replace any damaged or
unreadable label. Call your Boston Whaler
dealer for replacement labels.
NOTICE
320Outrage-Owner’s Manual
14
! CAUTION
MRP# 1836858
AVOID INJURY
BOAT MOVEMENT MAY CAUSE LID TO FALL
KEEP HANDS AND FEET CLEAR OF EDGES WHEN
HATCH IS OPEN
! CAUTION
MRP# 1743504
ENSURE PROPER DRAIN PLUG INSTALLATION.
REMOVAL OF FISHWELL DRAIN PLUGS COULD
RESULT IN SWAMPING.
! WARNING
VISIBILITY FROM THIS HELM STATION IS LIMITED.
AVOID COLLISIONS-MAINTAIN LOOKOUT
AS REQUIRED IN ‘RULES OF THE ROAD’
BY U.S. COAST GUARD.
MRP# 1752856
! WARNING
DO NOT LEAVE TRANSOM
DOOR/GATE OPEN WHILE
UNDERWAY - SERIOUS INJURY
MAY RESULT.
12-B123-00
!WARNING
NW-204-05
co co
co co
co
co
co
co
co co co
co
co
co
co
co
co
co
co co
Required under AB2222 for use on all boats in the State of California
Carbon monoxide (CO) can cause brain damage or death.
Engine and generator exhaust contains odorless and colorless carbon monoxide gas.
Signs of carbon monoxide poisoning include nausea, headache, dizziness, drowsiness,
and lack of conciousness.
Get fresh air if anyone shows signs of carbon monoxide poisoning.
See Owner’s Manual for information regarding carbon monoxide poisoning.
NOTICE
MRP# 1745156
THIS BOAT IS EQUIPPED WITH
AN OPTIONAL DIRECT OVERBOARD
DISCHARGE VALVE. DISCHARGING OF
SEWAGE DIRECTLY OVERBOARD
IS FOR USE WHERE APPROVED ONLY
! CAUTION
MRP# 1743504
ENSURE PROPER DRAIN PLUG INSTALLATION.
REMOVAL OF FISHWELL DRAIN PLUGS COULD
RESULT IN SWAMPING.
4
1
2
3
5
7
6
8
9
7
10

Section 3 - Fuel System
320Outrage-Owner’s Manual
GENERAL
FUEL,
The320Outrageisequippedwithagaso-
linefuel system.Pleasetaketime toread
andunderstandall the fuel relatedinfor-
mationandwarningsintheengineowner’s
packet.Thediagramsbelowshowthelo-
cationofthefuelfill,routingoffuelsupplyhoseandthe
locationofthefueltankvent.
Fuel Tank
The 320 Outrage comes with 2-150 Gal. (568L)
aluminum fuel tanks. The tanks are located under
the aft section of the cockpit. Access to the fuel
level senders for each tank is through a plate on
the aft section of the cockpit floor.
Fuel Fill
The 320 Outrage has fuel fills for each tank, located
onthe port/starboard sides amidship onthegunwales,
each is marked “GAS”, and is opened by use of a
special key that is included with the owner’s manual
packet.Followtheengine manufacturer’srecommen-
dation for the types of fuel to use.
320 Outrage Fuel System
1FuelFill,Porttank
21-1/2” Fuel fill hose to deck plate
35/8” Fuel vent line
4150 Gal. (568L) Aluminum fuel
tank, Port
5Aluminum bracket, forward/Aft
6Fuel sender, Port tank
7Engine fuel supply
8 Ground wire, Port tank
9 Fuel pick-up
10 Portfuelselectorvalve
11 Starboardfuelselectorvalve
12 FuelKey (Supplied)
13 FuelFill DeckPlate
14 IntegratedFuelVent
The starboard fuel tank is similar
in assembly and is not shown
in its entirety.
4
2
3
1
5
6
7
9
10 11
Fuel System
CAUTION
!
Leaking fuel is a fire and explosion hazard, inspect the
systemregularly.Examine fuel tanksand exposed lines
for leaks and corrosion.
DANGER
!
Checkforleaksintubing,connections and hoses. Cor-
rect the cause of the leaks and ventilate the area to
insure that no fumes remain, prior to energizing any
electrical equipment and/or starting the engines.
CAUTION
!
Useof impropergasolinescan damageyourengine se-
riously. Engine damage resulting from use of improper
gasoline is considered misuse of engine and will void
thewarranty.Followenginemanufacturer’srecommen-
dations regarding the types of fuel and oil to use.
CAUTION
!
Oil and fuel spills can be dangerous and can subject
offenders to severe penalties
NOTICE
!
Remove portable tanks from boat and fill from shore.
When fueling is complete, secure tanks to deck with
straps provided.
DANGER
!
Static electricity can ignite gasoline vapors causing
serious injury/death and/or destruction of property.
13
14
12
15

Section 3 - Fuel System
320Outrage-Owner’s Manual
To Engine
Motorwell
hatch
Primer
bulb
Tank Selection
There are a pair of 3-way gasoline valves that con-
trol the flow of fuel to the engines. The fuel system
is designed to have the port engine supplied by the
port fuel tank and the starboard engine by the star-
board tank. The valves can be used so both engines
can be supplied by either tank. (If both engines will
be run from one fuel tank, the boat will eventually
list to the opposite side of the tank being used). The
valves have PORT, STARBOARD, OFF clearly
markedonthe perimeter of each valve.Turnthevalve
handles to the desired position for the appropriate
tank. Be sure to always check the level of each fuel
tank and position of fuel valves to prevent the boat
frombecomingunbalancedwhileunderway.Thetank
selector gasoline valves are located on the aft wall
of the stern foldaway seat.
Fuel Valve
Fuel Valve
Location
Aft foldaway seat
has been removed
for clarity.
Primer Bulb (Optional)
If equipped, a pair of primer bulbs can be accessed
under the port and starboard sides of the motorwell
hatch. The primer bulbs are used to draw fuel from
the tank to the engine, usually after the fuel has been
drained from the entire system. There are also in-
structions regarding proper use of the primer bulb in
the engine manufacturers handbook.
From fuel
tank
Port Tank Starboard Tank
To Port
Engine To Starboard
Engine
Port Tank
Selector Valve Starboard Tank Selector Valve
Fuelselector valves (lookingforward)
Thefueltank(s)Deckfillplateshaveintegratedfueltank
ventswhichserve as a pressure/vacuum release,safety
overflowand flamearrestor.
Fuel Vent EMPTYTANK:
A fuel tank with levels less than 1/4 full can cause
problems by stalling an engine due to fuel starvation
or by allowing sediment and dirt to enter the fuel
supply lines. Keeping the tank filled will reduce the
chance of this occurance; since the residue will most
likely settle to the bottom of the tank. Monitor the
fuel level often to prevent this from happening.
HOSES AND FITTINGS:
Hoses and fittings should be inspected at least every
100 hours. Check the hoses for cracks, abrasions and
deterioration and the strong smell of fuel prior to
startingthe engine(s). If the hoses or fittingsare dam-
aged or worn, replace them with only marine grade
NOTICE
!
Fuelgauge onlyreadsaccuratelywhenboat islevel(not
underway).
16

Section 3 - Fuel System
320Outrage-Owner’s Manual
Remote Oil Tank Location
(sterndeck has been removed)
Optional engine oil supply, 2-3 Gal. (11.3L)
The 320 Outrage may be equipped with a remote oil
system. This system consists of two 3-Gal.(11.3L)
reservoir tanks and hoses which contain and meter
lubricating oil to the engine(s). The tanks have an
externalfill located onthe aft sideof the cockpit tran-
som wall. Access to the tanks is through the
motorwell access hatch. When recapping the fill
make sure that it is secure to prevent spills and to
prevent the intrusion of water into the system. Your
remote oil tank is secured by a nylon strap and quick
release clip. Little maintenance is required for the
remote oil system, aside from checking the hoses for
abrasions and cracks and hose clamps for proper
tightness. The tank should not be exposed to ultra-
violet light, rain or seawater for extended periods of
time.
Remote Oil System (Optional)
Thereisadangerthatstaticelectricitycan ignite gaso-
line vapors that have not been ventilated outside an
enclosed area. Use extreme caution when fueling
your boat from a source outside the regular venues,
(e.g. marinas, fuel service stations.)
Your boat has safety features that can be circum-
vented by not adhering to standard fueling practices.
Your boats bonding system protects it from creating
and discharging static electricity.
Your boat must be in contact with the water or a land
based grounding system. Here are some helpful sug-
gestions to keep you safe from static electricity while
refueling your boat.
• NEVER fuel your boat in unsafe conditions such
as: suspended on a sling or in a situation that in-
creases the likelihood of static discharge.
• NEVER use homemade containers to fill your fuel
tanks.
• Fuel carried on-board outside of a fixed fuel sys-
tem should be stored in an approved container or
in a portable tank such as provided for outboard
engines and be stowed safely outside of the engine
or living compartment(s).
• Shut down the engine(s), motors and fans prior to
taking on fuel.Any ignition sources should be ex-
tinguished before filling the fuel tank(s).
• Close all ports, windows, doorsandhatches.
• Fueling should never be done at night except in
well-lighted areas.
• Always keep the fuel nozzle in contact with the
fuel fill plate or the edge of the fuel tank opening
throughout the filling process.
• Allow areas where gasoline vapors could collect
to be ventilated before starting the engine(s).
• Wipe any spillage completely and dispose of rags
or waste on shore.
Static Electricity and the Fuel System
replacement parts.Your authorized Boston Whaler®
dealerwillhaveallthepartsinformationyouwillneed.
TANKCLEANING:
Excessive water and sediment may force you to con-
siderhaving the tankprofessionallycleaned. Ifyou are
frequentlychanging fuelfilter/waterseparatorsandno-
ticealossinpower,consultaprofessionaltankcleaning
contractorregarding thisprocedureand properdisposal
ofresidueandwater.
17

Section 3 - Fuel System
320Outrage-Owner’s Manual
18
• Securethe fillcaptightly.
• Portable tanks should only be filled while on the
ground; never on-board the boat.
REFER TO THE “Do’s and Don’ts At The Gas Pump”
DVD IN YOUR OWNER’S MANUALPACKET FOR more
information.
Ethanolisanoxygenatedhydrocarboncompoundthat
has a high octane rating and therefore is useful in in-
creasingthe octanelevelofunleadedgasoline.
Thefuel-systemcomponentsofyourMercuryengine(s)
havebeen testedtoperformwith themaximumlevelof
ethanol-blendedgasoline (10% ethanol) currently al-
lowedbytheEPAinthe United States.
Specialprecautionsshouldbe considered with the use
offuelcontainingethanolinyoursystem.Fuelswithetha-
nolcan attack somefuel-system components, such as
tanks and lines, if they are not made from acceptable
ethanol-compatiblematerials. This can lead to opera-
tionalproblemsor safety issuessuchascloggedfilters,
leaksorengine damage.
Yourboatwasmanufactured,and shippedfromthe fac-
tory,withethanol-compatiblematerials.Beforeintroduc-
inggasolinewith ethanol into your fueltank,ask your
dealerifanycomponentshavebeenaddedorreplaced
thatarenot recommended by BostonWhaler, Mercury
ormaynot be ethanol-compatible.
FILLINGTHETANK
Itisbesttomaintainafulltankoffuelwhentheengineis
notinuse.Thiswillreduceairflowinandoutofthetank
duetochanges in temperatureaswellaslimiting expo-
sureoftheethanolinthefueltohumidityandcondensa-
tion.
ExampleofPhase Separation
1
2
3
4
12
3
4
The use of improper gasoline or additives can
damage your fuel system and is considered
misuse of the system. Damaged caused by
improper gasoline or additives WILL NOT be
covered under warranty.
NOTICE
The use of fuels containing ethanol higher than
10 percent (E-10) can damage your engine and/
or fuel system and will void the warranty.
!CAUTION
E85 FUELS COULD SERIOUSLY DAMAGE YOUR
ENGINES AND MUST NEVER BE USED.
Condensation
UpperPhase (water+fuel+ethanol)
LowerPhase(water+ethanol)
FuelInlettoEngine
Ethanol-Blended Fuel PHASE SEPARATION
Humidityandcondensationcreatewaterinyourfueltank
which can adversly effect the ethanol blended fuel.A
conditioncalledphaseseparation can occur if water is
drawnintothefuelbeyondthesaturationpoint.Thepres-
enceofwaterinthefuelbeyond thesaturationlevelwill
causemostoftheethanolinthefueltoseparatefromthe
bulk fuel and drop to the bottom of the tank, signifi-
cantlyreducingthelevelofethanolinthefuelmixturein
theupperlevel(phase).Ifthelower level (phase), con-
sistingofwaterandethanol,isdeepenoughtoreachthe
fuelinlet, it could bepumped directly tothe engine(s)
andcausesignificantproblems.Engineproblemscanalso
resultfromthereducedethanol/fuelmixtureleftinthe
upperphase of the tank.