WHEELCARE SUPERLIGHT User manual

SUPERLIGHT
Scooter
User’s Manual
WHEELCARE, Inc.
12691 Monarch Street
Garden Grove California 92841
Tel [phone]
Fax [phone]

WARNING
Read carefully before assembly, disassembly and operating the
SUPERLIGHT. If you do not fully understand any part of this
Manual, please contact your dealer or any of our service centers -
as injury or damage may occur from misuse.
WARNING
Electromagnetic Interference (“EMI”) can cause powered vehicles
to behave erratically, which could be dangerous to the user. For
your safety and protection, it is IMPERATIVE that you take time to
read Chapter 11 (“EMI WARNING”) before operating SUPERLIGHT
or any other powered vehicle.
If further clarification is required, please contact your dealer or
any of our service centers: see the back cover of this User’s
Manual.
The SUPERLIGHT passed the EMI testing: See Chapter 11.
Serial Number Label is affixed to the Tiller: See Fig 10.

A
CONTENTS
Subject Page
CHAPTER 1 - DELIVERY and UNPACKING ..................................... 1
CHAPTER 2 - ASSEMBLY................................................................ 3
CHAPTER 3 - OPERATING INSTRUCTIONS ................................ 17
CHAPTER 4 - DISASSEMBLY......................................................... 25
CHAPTER 5 - THE CHARGER........................................................ 33
CHAPTER 6 - STORING IN CAR ..................................................... 37
CHAPTER 7 - TROUBLESHOOTING.............................................. 39
CHAPTER 8 - SAFETY INSTRUCTIONS....................................... 42
CHAPTER 9 - SERVICE.................................................................. 44
CHAPTER 10 - SPECIFICATIONS.................................................. 47
CHAPTER 11 - EMI WARNING....................................................... 49

1
CHAPTER 1 - DELIVERY and UNPACKING
The SUPERLIGHT Scooter is delivered to you packed in 2
Cardboard Boxes. .
Note: The boxes weights 30+28kg (66+62 lb.) - do NOT attempt
to lift it without assistance.
1.1 Unpack as follows (See Fig. 1)
a. Place boxes on floor with side up as marked by
the arrows on the side of the box.
b. Cut the Plastic Bands.
c. Remove the cardboard Top Cover.
d. Remove all parts from the boxes (and lay on
the floor)
e. Identifying the SUPERLIGHT Components
(See Fig. 1)
(1) Batteries Cover
(2) Rear Wheels
(3) Frame
(4) Seat
(5) Batteries (left & right)
(6) Charger
(7) Seat Adapter
(8) Tiller
(9) Rear Basket

2
Figure 1.

3
CHAPTER 2 - ASSEMBLY
2.1 Installation of Rear Wheels (See Fig. 2)
a. Squeeze the center Pin in the Hub
Cap.
Push the wheel back on, to the end of
the axle.
WARNING
After installing the wheel please check carefully that it is
properly positioned and secured back in place.
b. To assure that the wheel is secured in
its place, try to pull it off axle without
touching the Pins. The wheel should
NOT come off. If necessary repeat
procedure a. above.

4
Figure 2.

5
2.2 Joining Tiller to Frame.
a. Place Tiller in front of the Frame. (See
Fig. 3).
Kneel at the left side of the
SUPERLIGHT holding the left side of
the Top Handle Bars of the Tiller with
your left hand. The Tiller should be
vertical and slightly inclined backward as
shown in Fig. 3.
b. With your right hand lift the Housing (at
the front end of the Frame) and place it
above the (black) Tapered Pin mounted
on the Tiller.
c. Let the Housing slide down onto the
black Tapered Pin until you hear a
“click”: at this time the Retaining Spring
should engage the Groove on the
Tapered Pin thus locking both sections
to each other.

6
Figure 3.

7
2.2 Joining Tiller to Frame. (Cont.)
d. Connect the Electric Plug to the Socket
in the Tiller (See Fig. 4).
Figure 4.

8
2.3 Installation of Batteries (See Fig. 5)
Note: Installation of L.H Battery is identical to R.H. Battery.
L.H. Battery is shown.
a. Place battery in its location on the
frame.
b. Connect Battery Plugs to battery.
Figure 5.

9
2.4 Installation of Batteries Cover (See Fig. 6)
a. Place Batteries Cover over the Batteries
b. Push back Plastic Clip to secure the Batteries
Cover in its location.

10
Figure 6.

11
2.5 Seat Installation (Figure 7)
Seat Installation and Adjust:
a. Insert the Seat Adapter into the Seat-
Bushing.
(1) Verify that the Seat-Bushing
slot is in forward direction.
(2) Install bolt and washer and
tighten the bolts very well,
using the attached wrench.
(3) Install and tighten the
securing nut very well, using
the attached wrench.
(4) Install the Seat into the Seat-
Bushing while the Seat is
45 degree to the side of the
frame.
(5) Press the Seat Turning
Lever to place the Seat
forward position.
b. Adjusting the height of the Seat.
Remove nut, bolt and washer. Change
the Seat Adapter height, install, bolt
and washer and tighten strongly
tightened and tighten the securing nut
very well.
c. Install Seat Upholstery.

12
Figure 7.

13
2.6 Rear Basket Installation
a. Install the Rear Basket by placing it on
Support Rod welded to the rear frame.
(See Fig. 8).
Figure 8.

14
2.4 After the assembly make sure that: -
a. All parts are undamaged, properly
assembled and secured.
b. All electrical plugs are properly fastened.
c. The operating levers return
automatically to center position when
they are squeezed and released.
It is recommended to charge the batteries overnight
before operating the SUPERLIGHT for the first time.
See Chapter 5 for charging instructions.

15
2.5 Seating into the SUPERLIGHT
a. For comfort entering into the
SUPERLIGHT (See Figure 9).
b. Lift the Seat Turning Lever and turn the
Seat 45 or 90 degree to the side of the
frame.
c. Sit down and turn swivel back towards
the front of the vehicle while the lever is
still pulled up.
d. Use the Seat Slider Lever to adjust the
Seat forward/Backward (See Fig. 9).
e. Fold the Seat Armrest as desired while
getting in or out of the vehicle.
Note: For your safety, always keep the armrest closed: Forward –
Down while seated.

16
Figure 9.

17
CHAPTER 3 - OPERATING INSTRUCTIONS
PLEASE READ THOROUGHLY CHAPTER 8 - “SAFETY
INSTRUCTIONS” - BEFORE DRIVING THE SUPERLIGHT.
3.1 Mount the SUPERLIGHT,insert the Key into the Slot
and turn it clockwise to the (marked) ON position. The
Key will remain in this position. Panel On Light should
come ON. (See Fig. 10).
3.2 You can drive forward by gently squeezing the Right
Hand Operating Lever. You can drive reverse by
gently squeezing the Left Hand Operating Lever.
−The speed of the SUPERLIGHT
is proportional to the deflection
of the Levers; the more you
squeeze the faster you go
(either direction).
3.3 TO STOP : Release the Lever - it returns
automatically to its center (neutral) position and the
SUPERLIGHT stops.
Note:For your safety and comfort the following features are part of
the normal operating sequence;
- Slight delay after you squeeze the Lever before
the motor is engaged-
- When squeezing or releasing the Lever you
should hear a “click” indicating that the
Electromagnetic Brake is activated.