Whelen Engineering Company ION Super-LED T-Series User manual

Page 1
Fig. 1
10 - 32 X 1" Phillips Pan
Head Machine Screw (QTY 2)
#10 Split Lock Washer (QTY 2)
10 - 32 X 5/8" Phillips Pan Head
Machine Screw (Qty 2)
#10 Split Lock Washer (QTY 2)
Fig. 1
10 - 32 X 1" Phillips Pan
Head Machine Screw (QTY 2)
#10 Split Lock Washer (QTY 2)
10 - 32 X 5/8" Phillips Pan Head
Machine Screw (Qty 2)
#10 Split Lock Washer (QTY 2)
©2017 Whelen Engineering Company Inc.
Form No.14B22 (090617)
Automotive: Lightheads
Installation Guide:
Side Crash Bar Lighthead Mounting Bracket
Harley Davidson® Saddlebag Guard Rail Kit #90200561
ION and ION™ T-Series™ Super-LED®
®
ENGINEERING COMPANY INC.
51 Winthrop Road,
Chester, Connecticut 06412-0684
Phone: [phone]
Fax: [phone]
Internet: www.whelen.com
Sales e-mail: [email protected]
Canadian Sales e-mail: [e-mail]
Customer Service e-mail: [email protected]
For warranty information regarding this product, visit www.whelen.com/warranty
Installation:
1. On the crash bar, remove the existing hardware and
mount the bracket with the supplied mounting
hardware (Fig. 1)
2. Secure the lightheads to the bracket with the
mounting hardware supplied with the lighthead
(Fig. 2).
3. Extend the lighthead wires to your power source and connect
as shown in the lighthead manual.
4. Secure and dress all wires.
WARNING! All customer supplied wires that connect to the positive terminal of the
battery must be sized to supply at least 125% of the maximum operating current and FUSED
at the battery to carry that load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT!
IMPORTANT: It is the responsibility of the installation technician to make sure that the installation and
operation of this product will not interfere with or compromise the operation or efficiency of any vehicle
equipment! Before returning the vehicle to active service, visually confirm the proper operation of this
product, as well as all vehicle components/equipment.
©2017 Whelen Engineering Company Inc.
Form No.14B22 (090617)
Automotive: Lightheads
Installation Guide:
Side Crash Bar Lighthead Mounting Bracket
Harley Davidson® Saddlebag Guard Rail Kit #90200561
ION and ION™ T-Series™ Super-LED®
®
ENGINEERING COMPANY INC.
51 Winthrop Road,
Chester, Connecticut 06412-0684
Phone: [phone]
Fax: [phone]
Internet: www.whelen.com
Sales e-mail: [email protected]
Canadian Sales e-mail: [e-mail]
Customer Service e-mail: [email protected]
For warranty information regarding this product, visit www.whelen.com/warranty
Installation:
1. On the crash bar, remove the existing hardware and
mount the bracket with the supplied mounting
hardware (Fig. 1)
2. Secure the lightheads to the bracket with the
mounting hardware supplied with the lighthead
(Fig. 2).
3. Extend the lighthead wires to your power source and connect as
shown in the lighthead manual.
4. Secure and dress all wires.
WARNING! All customer supplied wires that connect to the positive terminal of the
battery must be sized to supply at least 125% of the maximum operating current and FUSED
at the battery to carry that load. DO NOT USE CIRCUIT BREAKERS WITH THIS PRODUCT!
IMPORTANT: It is the responsibility of the installation technician to make sure that the installation and
operation of this product will not interfere with or compromise the operation or efficiency of any vehicle
equipment! Before returning the vehicle to active service, visually confirm the proper operation of this
product, as well as all vehicle components/equipment.

Page 2
ION™ T-series™
ION™ with Bezel
Bushing
(QTY 6)
8 - 32 X 3/4" Phillips
Pan Head Machine Screw
(QTY 6)
8 - 32
Nyloc Nut
(QTY 6)
6 - 32
Nyloc Nut
(QTY 6)
Mounting
Flange
Gasket
Gasket
#6 Flat Washer
(QTY 6)
#8 Flat Washer
(QTY 6)
#6 x 1/2
Phillips Pan Head
Machine Screw
(QTY 6)
NOTE: Both the ION and ION-T are
shown mounted here for example only.
You must mount the same lightheads
to both sides of the motorcycle.
Fig. 2
ION™ T-series™
ION™ with Bezel
Bushing
(QTY 6)
8 - 32 X 3/4" Phillips
Pan Head Machine Screw
(QTY 6)
8 - 32
Nyloc Nut
(QTY 6)
6 - 32
Nyloc Nut
(QTY 6)
Mounting
Flange
Gasket
Gasket
#6 Flat Washer
(QTY 6)
#8 Flat Washer
(QTY 6)
#6 x 1/2
Phillips Pan Head
Machine Screw
(QTY 6)
NOTE: Both the ION and ION-T are
shown mounted here for example only.
You must mount the same lightheads
to both sides of the motorcycle.
Fig. 2