Whirlpool 2440 Quick start guide

Twin tub Washing Machine
PARTS &
SERVICEManual
WHITE MAGIC SUPER
Models
SAP M0DEL NUMBER OLD MODEL NUMBER DESCRIPTION
2440 WWHY620-B3A WHITE MAGIC SUPER - THAILAND- COOL GREY

Whirlpool of India
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First release Date 2nd May, 2001 Subject to modification Revision No1
Document No. WOI/WM/2001/001 Reviced on 13/01/2003
PAGE 1of 21
CONTENTS
1Introduction 2
2Specifications 3
3Controls and functions 4
4Installation Procedure 6
5Wiring diagram 8
6Exploded views and parts list 9
7Trouble diagnosis chart 17
8Component check guide 20

Whirlpool of India
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First release Date 2nd May, 2001 Subject to modification Revision No1
Document No. WOI/WM/2001/001 Reviced on 13/01/2003
PAGE 2of 21
INTRODUCTION
It is a twin tub washing machine, which is developed on basic twin tub platform and
it differs from the AWT 62S model in the following respects:
?Max. Capacity : 6.2 kg Dry Clothes.
?Dual action agitator (White Magic TT Agitator).
?White Magic Super styling
?New control panel graphics with AWT 62S model name.
?Mechanical wash timer (White Magic TT Timer).
?Grey color for tub, Drain Hose, Fill Hose, Lower water inlet, Over flow filter, Top
Plate, Stainer Assy, slider adjustible overflow, Guard drain hose.
?Power Cord : SCHUKO PLUG (Right angle type)
?With switch wash and spin.
?Drive Assy.- NT
?Fill hose assy – Double end cuff
?Plastic Spin basket.

Whirlpool of India
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First release Date 2nd May, 2001 Subject to modification Revision No1
Document No. WOI/WM/2001/001 Reviced on 13/01/2003
PAGE 3of 21
SPECIFICATIONS
?Power Source :220V AC 50 Hz single phase, earthed 5 A 3 pin
?Capacity :Wash :6.2 Kg dry weight of clothes
?Motor Speed :Spin :1600 RPM +/- 25 RPM
?Motor Power :Wash :170 – 265V / Single speed / 330W
(Input) Spin :170 – 265V / Single speed / 150W
?Wash system :Agitator type reversible (12 strokes/Min.)
?Spin System :Centrifugal
?No. of wash actions : 3 (Soft, Normal and Heavy)
?Wash Timer : Electromechanical, 15 minutes maximum
Operation knob : Rotary
?Spin Timer : Mechanical Spring wound timer (5 mts. Max.)
?Wash / Rinse temperature : 50oC
?Basket material : Plastic
?Underbase material : Polypropylene
?Cabinet Material : Pre-painted steel
?Wash lid : Hinged / Can be removed
?Spin Lid : Hinged
?Lint Collector : Yes
?Spin lid safety : Yes

Whirlpool of India
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First release Date 2nd May, 2001 Subject to modification Revision No1
Document No. WOI/WM/2001/001 Reviced on 13/01/2003
PAGE 4of 21
CONTROLS AND FUNCTIONS WHITE MAGIC SUPER
Escutcheon
?Wash mode selection
There are three basic wash actions viz. Heavy, Normal and Soft.
Rotary knob in the control panel
?Spin time selection
Spin time of 2,3 and 5 minutes can be selected by pressing the "Spin time" button
?Drain Selector
This is a mechanical slide type knob with two positions Wash/Rinse and Drain. When set
at Wash/Rinse position the drain valve attached to the wash tub is closed and thereby
allowing water to be retained in the tub to perform Wash/Rinse. If the knob is pushed to
drain position the drain valve opens and the water is drained out.

Whirlpool of India
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First release Date 2nd May, 2001 Subject to modification Revision No1
Document No. WOI/WM/2001/001 Reviced on 13/01/2003
PAGE 5of 21
?Spin shower
This is also a two position knob with two positions Wash tub and Spin shower. When set
at Wash tub position it allows the water to be filled in the wash tub. When set at Spin
shower position water flows in to the spin tub.
Spin shower option is generally used to aid the soap removal from the clothes. During
this process the clothes are loaded in the spin tub and the knob is set to spin shower
mode. Water is then let into the machine. This water gets sprayed over the clothes in the
spin tub. After two minutes of spraying the water supply needs to be cutoff and the spin
operation is to be continued for another 2 minutes. This removes suds from the clothes
effectively.

Whirlpool of India
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First release Date 2nd May, 2001 Subject to modification Revision No1
Document No. WOI/WM/2001/001 Reviced on 13/01/2003
PAGE 6of 21
INSTALLATION PROCEDURE
?Before installing the machine make sure of the following facilities
?Electrical requirements
A 220 Volts, 5 Amps and 50 Hz, three pin socket with proper earth and fuse is
required.
DO NOT USE EXTENSION CORD WITH THE WASHING MACHINE. SUCH
USE MAY RESULT IN FILE, ELECTRICAL SHOCK OR OTHER PERSONAL
INJURY DUE TO IMPROPER OR INADEQUATE GROUNDING.
?Water source
A water tap suitable to the faucet coupler supplier with the machine is required
(Max. tap diameter 3/4").
?Drain facility
A drain at floor level to drain the used water form the machine by gravity is
required.
?Sturdy floor
The floor must be level and sturdy enough to support the machine weight.
?Installation Procedure
?Check the plug point to which the machine is to be connected for proper
earthing using a multimeter in voltage mode. The meter should read 220 Volts
between line and earth and line and neutral. Also the meter should read zero
volts between earth and neutral. If earthing is not proper advise the customer
to get the same corrected by an electrician before installing the washing
machine
?Cut the straps wound over the machine carton using stripper or a knife.
?Take out the corrugated packing material placed over the machine.
?Pull out the corner posts placed at the corner of the carton one by one.

Whirlpool of India
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First release Date 2nd May, 2001 Subject to modification Revision No1
Document No. WOI/WM/2001/001 Reviced on 13/01/2003
PAGE 7of 21
?Take out the carton from the machine.
?Remove the polythene cover wrapped over the machine.
?Open the machine and take out the fill hose and other accessories from the
machine.
?The machine is on thermocole packing at the bottom, which is to be removed
by lifting the machine and make the machine rest on the castors.
?Move the machine to the place where it is to be installed.
?Connect the power cord to the electrical power supply.
?Operate the machine for one complete cycle and check for proper functioning
of the machine.
?Use the opportunity for giving a washing demonstration to the customer.

Whirlpool of India
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First release Date 2nd May, 2001 Subject to modification Revision No1
Document No. WOI/WM/2001/001 Reviced on 13/01/2003
PAGE 8of 21
WIRING DIAGRAM

Whirlpool of India
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First release Date 2nd May, 2001 Subject to modification Revision No1
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PAGE 9of 21
EXPLODED VIEWS

Whirlpool of India
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First release Date 2nd May, 2001 Subject to modification Revision No1
Document No. WOI/WM/2001/001 Reviced on 13/01/2003
PAGE 10 of 21
NEW PARTS
6
49
9
12
46
52

Whirlpool of India
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First release Date 2nd May, 2001 Subject to modification Revision No1
Document No. WOI/WM/2001/001 Reviced on 13/01/2003
PAGE 11 of 21
10
51
69

Whirlpool of India
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First release Date 2nd May, 2001 Subject to modification Revision No1
Document No. WOI/WM/2001/001 Reviced on 13/01/2003
PAGE 12 of 21
45

Whirlpool of India
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First release Date 2nd May, 2001 Subject to modification Revision No1
Document No. WOI/WM/2001/001 Reviced on 13/01/2003
PAGE 13 of 21
Loc_No. SAP CODE DESCRIPTION 2440
1P0156601900 LID WASH ASSY- NT - LIGHT GREY 1
2P0156000300 WINDOW - LID WASH - NT 1
3P0156602000 LID SPIN ASSY - NT - LIGHT GREY 1
4P013200280C BRACKET - LID WASH - APWH 1
5P0156001500 FRONT PANEL - NT - CLGY 1
6P010600020C INNER COVER-SPIN 1
7P014200010B SPIN CAP - PL/SS 1
9P0156101300 TOP - AGITATOR - TT DAA 1
10 P0170000200 RETAINER LINT FILTER - ECO DLX (WHITE) 1
10 P0150002400 HOUSING LINT FILTER -S55(TRANSULANT BLUE 1
12 P015610020A AGITATOR ASSY (SEMI.FIN) - NT 1
13 P0132120300 BELLOW SPIN ASSY - TT 1
15 P010618250A BRAKE FIX PLATE 1
16 P010618010H UNDER BASE 1
17 P015640020B DIVERTOR - NT 1
18 P0160006900 SPRING LID - NT 1
20 P010613120F BALANCE RING - ASSY -TT- DR. GREY 1
21 P013513020D SPIN BASKET - PLASTIC 1
22 P010613020R SHAFT FIX PLATE ASSY 1
23 P0156180400 BRAKE WIRE ASSY - NT 1
24 P015618030A PULLEY FAN PLASTIC (OPTIMISED) 1
25 P0160181200 MOTOR-WASH (30 M) - CGL EXPORT - 220 V 1
26 P010618150A GROMMET 3
27 P0106181800 GROMMET SUPPORT PLATE 1
28 P010618280A WHEEL CASTOR (S) 4
29 P0136181200 WHEEL - SHAFT (LONG) 4
30 P013240030D KNOB - SLIDE SELECTOR (COGY) 1
31 S0176002200 RETAINER - SPIN SHOWER 1
32 P0106700300 FILL HOSE ASSY-TT(D:20,L:1350)LIGHT GREY 1
34 P0156121000 RUBBER RING - TT ( NEW ) 1
35 P015617370A DRIVE ASSY (2 PIN) TT (PES)-ADC(PLASTIC) 1
37 S011590010A NUT NYLOC 1
41 P010618050A BAND-BRAKE 1
42 P0160405200 CUSH MOTOR ASSY - TT 1
43 P010618190C DUAL CAPACITOR - (1O+5 MFD) 1
45 P013240480B MICRO SWITCH - LEVER - K 1
46 P0132406500 KNOB-SLIDE DRAIN - LIGHT GREY 1
47 P013240040E HOUSING - LEVER CONTROL 1
49 P0156403800 CONTROL PANEL - NT (COGY) 1
50 P0160403900 WASH TIMER BASE ASSY - PBT - S.ARABIA 1
51 P0160405200 COVER - SPLASH - APWH 1
52 P0156402200 ESCUTCHEON - WM SUPER (NEW)- LIGHT GREY 1

Whirlpool of India
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First release Date 2nd May, 2001 Subject to modification Revision No1
Document No. WOI/WM/2001/001 Reviced on 13/01/2003
PAGE 14 of 21
Loc_No. SAP CODE DESCRIPTION 2440
53 P010600060C RETAINER-BRAKE WIRE 1
54 P0106125300 COUNTER FLOW PROTECTOR 1
55 P010612260J TUB - APWH 1
56 P010600530B V-BELT(TWIN TUB) 1
57 S017100000A PIG TAIL CONNECTOR-3 DIA 1
58 S0171000200 PIGTAIL CONNECTOR - DIA2.6 1
61 P015040120B STRAP - DRAIN - BLUE - SUPER CLX 1
62 P010612390D VALVE CAP 1
63 P010612460c VALVE SPRING 1
64 P0106122000 VALVE ROD-ADJUSTABLE 1
65 P010612050A BELLOWS-VALVE 1
66 P0106120800 DRAIN HOSE WITH HOOK - COGY 1
67 P010612040G INLET JOINT 1
68 P010612520E VALVE HOUSING 1
69 P0132003600 BASE WATER PASSAGE - COGY 1
70 P0156000100 BRACKET BRAKE WIRE - NT 1
71 P010612400D COVER SLIDER - COGY 1
72 P0142120800 SLIDER - ADJ. OVERFLOW - (TRANS.BLUE) 1
73 P010612470g HOSE-ADJUSTABLE OVERFLOW 1
74 P0156120600 STRAINER (SNAP TYPE) - APWH 1
76 P0142000300 INSPECTION COVER - HIPS - COGY 1
77 P010612070D INNER EARTH ASSY 1
78 P013240060D FUSE ASSY (3A) - TT 1
79 P013840310A POWER CORD - MEXICO (2 FLAT PIN) 1
80 P0156120200 DRAIN ASSY - NT 1
81 P0156210200 CABINET ASSY - NT - CLGY 1
82 P0106902300 OVERFLOW FILTER ASSY - (TRANS.BLUE) 1
83 P010618130A SPRING-BRAKE 1
84 P015600310A TOP PLATE - NT - COGY 1
85 P0160181100 MOTOR SPIN (20 mm) - CGL Export - 220 V 1
*P010612450D HOSE-TUB TO DRAIN (D:36, L:275) 1
*P010618230C BRAKE LEVER 1
*P0156000600 COVER WATER PASSAGE - ADD ON - NT 1
*P0156170100 SPACER - AGI. SHAFT - NT 1
*P0156404500 DRAIN CONTROL ASSY - NT 1
*S0176002200 FUSE - 3.15A 1
*P0156404300 COVER EMT - NT (COGY) 1
*P0156404900 KNOB - ROTARY A - NT - (CLGY) 1
*P013540010D SWITCH WASH / SPIN-TANGO 1
*P0156101600 AUGER - TT DAA (APWH) 1
*P010600020C INNER COVER-SPIN 1
*P0156408600 SWITCH WASH / SPIN - NT (RUBBER SEAL) 1
*P0156408900 SPACER - SWITCH WASH/SPIN - NT 2

Whirlpool of India
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First release Date 2nd May, 2001 Subject to modification Revision No1
Document No. WOI/WM/2001/001 Reviced on 13/01/2003
PAGE 15 of 21

Whirlpool of India
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First release Date 2nd May, 2001 Subject to modification Revision No1
Document No. WOI/WM/2001/001 Reviced on 13/01/2003
PAGE 16 of 21

Whirlpool of India
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First release Date 2nd May, 2001 Subject to modification Revision No1
Document No. WOI/WM/2001/001 Reviced on 13/01/2003
PAGE 17 of 21

Whirlpool of India
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First release Date 2nd May, 2001 Subject to modification Revision No1
Document No. WOI/WM/2001/001 Reviced on 13/01/2003
PAGE 18 of 21
COMPONENT CHECK GUIDE
S.NO COMPONENT NATURE OF TESTING PROCEDURE REMEDY
PROBLEM
1Plug and Machine Gives Check for proper earthing to Inform customer
socket shock which the machine is connected to correct for
using multimeter. proper earthing
Check voltage between
Phase & Neutral
Phase & Earth
both should be equal.
Check continuity between
Neutral & Earth
If found to be short Earthing is
defective
2Fuse Blown Using multimeter check continuity
between both the ends. Replace the fuse
3Power cord Discontinuity
Check for proper continuity
between plug side and machine
side also check for short circuit
between wires
Replace power
cord
4Capacitor
Not functioning
WARNING:
DISCHARGE
BEFORE
HANDLING
Check the capacitor with the
multimeter in continuity mode.
The meter should first read ohms
and gradually the needle should
swing back to infinity Ohms. It
indicates a good capacitor and
any thing other than this is
defective.
Replace the
capacitor
5Wash Motor Does not run
Check the winding resistance
using a multimeter between wires
BLACK & BLUE 37.6 Ohms
approx. BLACK & YELLOW 42.6
Ohms. If the resistances are not
as per the given value it could be
short or open
Replace the
wash motor

Whirlpool of India
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First release Date 2nd May, 2001 Subject to modification Revision No1
Document No. WOI/WM/2001/001 Reviced on 13/01/2003
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COMPONENT CHECK GUIDE Cont’d
6Spin Motor Does not run
Check the winding resistance
using a multimeter between wires
BLACK & BROWN 69 Ohms
approx. BLACK & WHITE 77.5
Ohms. If the resistances are not
as per the given value it could be
short or open
Replace the Spin
motor
7Wash / Spin
motor Noisy Operation Wash / Spin
Visually check the damages on
pulley and refer, also check for
free rotation of the rotor. If any
damages noticed or the rotor not
rotating freely indicates defective
motor (Wash & Spin).
Replace the
Wash / Spin
motor.
Electric current
leakage
Check the motors for short
between body and terminals
using a multimeter. If meter
shows continuity, it indicates
motor is defective.
Replace the
motor.
8Lid Switch No spin
Adjust / Replace the lid switch
and check for the continuity using
a multimeter. If no continuity
indicates lid switch defective.
Make contact
between the two
leads to the lid
switch assy.
12 Drive assy Noisy agitation
Visually check for excessive play
in the shaft. If anything as above
noticed indicates defective drive
assy.
Replace the drive
assy