Whirlpool AWT 5109 User manual

SERVICE Whirlpool Europe
Customer Services
Model AWT 5109
Version 8561 510 10090 Page
Technical data 2 - 3
Spare part list 4
Exploded view 5 - 6
Wiring diagram 7
Circuit diagram 8
Program chart 9 - 14
Family ALPHA
Service Manual
Washing machine
Toploader
AWT 5109
AWT 5109
This documentation is only intended for qualified technicians who are aware of the respec-
tive safety regulations.
Date: 01.04.2004 Subject to modification
Document-No.: 4812 722 22486

SERVICE
01.04.2004 / Page 2 AWT 5109 Whirlpool Europe
Doc. No: 4812 722 22486 8561 510 10090 Customer Service
Technical data
Dimensions
Height 85 cm
Width 40 cm
Depth 60 cm
Weight
Net weight ~63 kg
With package ~66 kg
Main Connection
Voltage 230 V ±10%
Frequency 50 Hz
Power consumption ~2.3 kW
Fuse rating 10 A
Drum
Volume 42 l
Wash spin 52 rpm
Ramp speed 95 rpm
Speed spinning max. 1000 rpm
Capacity of dry laundry
Cotton 5 kg
Cotton short 3 kg
Synthetics 2 kg
Daily mixed 3 kg
Easy care short 1.5 kg
Delicate 1.5 kg
Wool 1 kg
Handwash/Silk 1 kg
Pressostat
Kind of switch 1-level pressoswitch
Type 760
Nominal voltage 230 V
Water Level
Level 1 (11 - 12, 14)
Switching point 65 ±5 mmWc
Switching back point 40 ±5 mmWc
Overflow (11 - 16) 300 ±20 mmWc
Water level based
to drum 60 ±10 mm
Nominal currents
Contacts
11 - 12 0.5 - 1 mA
11 - 14 16 (4) A
11 - 16 1 (1) A
Door lock
Type BP P/5
Nominal voltage 230 V
Nominal current:
Contact 4 - 5 16 (4) A
Lock time ≤5’’
Unlock time ≤180’’
Heating element
Kind of heating Tubular heating element
with NTC - sensor
Nominal voltage 230 +10%, -15% V
Nominal power 2050 W ±5%
Resistance (20 ˚C) 23.9 Ω±5%
Thermo-fuse (switch
OFF temperature) 152 ˚C
Leakage current (<99 ˚C) <0.8 mA
NTC sensor
Class of protection II
Resistance NTC:
0 ˚C 35.9 kΩ ± 5.8%
30 ˚C 9.8 kΩ ± 3.7%
40 ˚C 6.6 kΩ ± 3.1%
50 ˚C 4.6 kΩ ± 2.6%
60 ˚C 3.2 kΩ ± 2.0%
70 ˚C 2.3 kΩ ± 2.5%
95 ˚C 1.1 kΩ ± 3.7%
Inlet valve
Kind of valve 1-way valve for cold
water
Water temperature <60 ˚C
Rated flow >1 bar 8 l/min ±10%
Pressure range 0,2 - 10 bar
Nominal current 40 mA
Nominal power 8.8 VA ±10%
Nominal resistance 3.8 kΩ±10%
Drain pump (synchronous)
Type 58578
Nominal voltage 230 V
Nominal/max. current 0.3/0.5 A
Nominal power 34 W
Rotation speed 3000 rpm
Frequency 50 Hz
Resistor (coil) (20 ˚C) 162 Ω
Capacity (0.55 - 1.0 m) 14 ±2 l/min
Position of draining hose
outlet min. 0.55 m
max. 1.0 m

SERVICE Whirlpool Europe AWT 5109 01.04.2004 / Page 3
Customer Service 8561 510 10090 Doc. No: 4812 722 22486
Technical data
Timer
Type ALPHA 31670006
Timer basic 4619 730 70961
Timer programmed 4619 751 51291
Nominal voltage 230 V
Frequency 50 Hz
Program 32 positions
Motor
Type MCA 45/64 - 148/
ALB 1
Belt ratio i = 1:15.9
Resistance contacts (20 ˚C)
Stator (full field) 1.80 Ω ± 7%
Rotor 2.00 Ω ± 7%
Tachogenerator 67.80 Ω ± 7%
Input power (230 V AC)
Washing 210 W ±7%
Rinsing 305 W ±7%
Spinning 340 W ±10%
Radio interference supression
Rated voltage 90 - 250 V
Rated current 16 A
Frequency 50/60 Hz
Nominal capacity 470 nF X1+2 x 22 nF Y
±20%
Nominal inductance 2 x 470 µH-30+50%
Nominal resistance 680 kΩ±10%
Derivation current
(u = 250 V AC) ≤4.15 (2 x 2.075) mA
Main switch
Type 1DLF1006
Nominal voltage 250 V
Nominal current 16 (5) A
Poles 2
Functionality Normally opened
Connection in RAST 5 6.3 pins
Connection lamp 2.8 pins
Pilot lamp
Nominal voltage 230 V
Option switch
Nominal voltage 5 V DC
Nominal current 1 mA
Poles 1
Functionality Normally opened
Connection RAST 2.5
Temperature -/Spin speed selector switch
Positions 7
Nominal voltage 5 V DC
Nominal current 1 mA
Poles 1
Connection RAST 2.5
Value of resistors ±5%:
5 - 6 Position 1 <10 Ω
5 - 6 Position 2 0.68 kΩ
5 - 6 Position 3 1.10 kΩ
5 - 6 Position 4 1.80 kΩ
5 - 6 Position 5 2.70 kΩ
5 - 6 Position 6 3.60 kΩ
5 - 6 Position 7 4.70 kΩ
Push button switch
ON/OFF SM
Rapid OPT. 1
Half load OPT. 2
Intensive rinse OPT. 3
Rinse hold OPT. 4

SERVICE
01.04.2004 / Page 4 AWT 5109 Whirlpool Europe
Doc. No: 4812 722 22486 8561 510 10090 Customer Service
Spare part list
Model AWT 5109
Service No. 856151010090
Version 856151010090
Pos. No. 12NC Code Description
002 0 4812 459 38057 Flap round GW
002 1 4812 459 38058 Hinge flap GW
004 0 4812 440 19625 Drip tray assy
010 0 4812 459 48175 Door frame inner GW
010 1 4812 440 11053 Frame TOP RFI+nozzle box (kit)
011 0 4812 462 48054 Foot
012 7 4812 310 18497 Trolley kit front
012 8 4812 528 78046 Foot adjustable rear
021 0 4812 440 10838 Front,panel WH GW
022 0 4812 440 10839 Side panel right GW
022 1 4812 440 10841 Side panel left GW
024 0 4812 440 19631 Rear panel
025 0 4812 440 10733 Support Control panel WP M/H
040 0 4812 417 19155 Hinge bolt lid GW
061 0 4812 466 88489 Counter weight
061 1 4812 466 88491 Counter weight front
061 2 4812 466 88492 Counter weight bottom
081 4 4812 529 18043 Shock absorber
086 4 4812 529 18045 Pin f. Shock absorber
086 5 4812 529 18052 Damper f. Shock absorber
100 1 4812 440 10842 Lid outer GW
100 3 4812 440 10843 Lid inner GW
100 5 4812 440 10845 Lid assembly WH GW
110 4 4812 498 18249 Handle cpl. WH GW
130 0 4812 417 19193 Door latch GW
191 0 4812 466 68596 Door bellow
191 1 4812 492 98014 Strap f. bellow
200 0 4812 418 18242 Tub 4fix points
201 0 4812 440 19644 Cover cpl.
220 0 4812 418 18507 Drum 210 mm
221 1 4812 310 18843 Kit latch f.drum
223 0 4812 418 48725 Drum lifter
223 1 4812 418 48605 Drum lifter 54 mm with weight
271 0 4812 358 18161 Belt
272 0 4812 528 88083 Pulley 298 mm
290 0 4812 532 68078 Gasket
301 0 4812 452 14449 Control panel AWT 5109
331 0 4812 412 58979 Knob Timer WH GW
331 1 4812 412 58981 Knob Options WH GW
332 0 4812 410 29011 Button Options WH GW
333 0 4812 410 29031 Button ON/OFF WP GW
339 0 4812 413 18241 Adapter
351 0 4812 134 48317 Pilot lamp
400 0 4812 361 58364 Motor MCA 45/64-148/ALB1
421 0 4812 121 18142 Interf.filter 1,00 µF
421 2 4812 404 38679 Holder RFI
430 0 4812 360 18529 Pump,draining
451 0 4812 259 28819 Heating element with hole
490 0 4819 321 18136 Cable,mains 2m SA
490 1 4812 321 28367 Strain relief
502 0 4812 282 19554 Timer ALPHA AA2-1088/45A
571 0 4812 281 28393 Valve,magnet
571 1 4812 281 18049 Cover f. valve
581 0 4812 271 28526 Pressostat AA65/40ELBI
620 3 4819 410 28998 Switch options
Pos. No. 12NC Code Description
621 0 4819 410 29004 Switch ON/OFF
625 0 4812 273 48002 Selector Temp./Spin
630 0 4812 271 38373 Door lock hybrid
691 0 4812 282 19485 Sensor NTC SC1
701 0 4819 530 29034 Hose, inlet
702 2 4812 530 28871 Hose VALVE-DISPENSER
707 0 4812 526 48122 Nozzle box cold cpl.
707 1 4812 526 48049 Clamp f. nozzle box
712 4 4812 418 68302 Siphon f. softener
712 5 4812 418 68303 Siphon f. bleach
712 6 4812 418 68164 Clip SOAP DISPENSER
712 9 4812 418 68306 Soap dispenser cpl. 4 ch. GW
717 0 4812 321 38029 Cam ALPHA 4ch plast.support
717 1 4812 321 38023 Lever SC1
717 2 4812 323 18021 Lever adjustment (metal)
753 0 4812 418 68187 Chamber,air
754 0 4812 530 28938 Drainhose
754 1 4812 530 28832 Lock eco
760 0 4812 480 58089 Filter set pump
781 0 4819 530 29035 Hose,draining
782 0 4812 530 28941 Hose Pressostat
787 0 4812 530 29309 Hose Air Exaust
787 1 4812 530 29311 Cover of hose
794 0 4812 530 58098 Gasket Airtrap
900 0 4819 401 18686 Clamp,hose
900 1 4812 401 18431 Clamp to pump
900 2 4812 401 18461 Support cable/hose
900 3 4819 401 18529 Clamp,hose
901 0 4812 401 18462 Clamp,hose drain hose
910 0 4812 502 48347 Screw,selftap 3,5x14SS
910 1 4812 502 38151 Screw 4x14
910 3 4812 502 18404 Screw
910 4 4812 502 18423 Screw PT 7x15
910 5 4812 502 18401 Screw M8X 35
910 6 4812 502 18399 Nut Push in M 8
921 0 4812 400 18047 Washer
930 1 4812 492 48171 Torsions spring
930 2 4812 492 48162 Spring
930 3 4812 323 18019 Spring f. lever
941 0 4812 310 18578 Bearing Kit
953 0 4812 325 68001 Shaft seal
962 0 4812 440 98142 Cover for Motor AC
962 1 4812 440 98143 Cover for Motor
990 0 4812 310 18504 Fixing mat.set front counter
990 2 4812 310 18506 Fixing mat.set bottom
993 0 4812 530 29269 Bow
993 1 4812 290 18025 Clamp heatingelement

SERVICE Whirlpool Europe AWT 5109 01.04.2004 / Page 5
Customer Service 8561 510 10090 Doc. No: 4812 722 22486
Exploded view