Whirlpool FL 5105/A User manual

SERVICE Whirlpool Europe
Customer Services
Model FL 5105/A
Version 8570 510 10780 Page
Technical data 2 - 3
Spare part list 4 - 5
Exploded view 6 - 7
Wiring diagram 8
Circuit diagram 9
Program chart 10 - 15
Family ALPHA
Service Manual
Washing machine
Frontloader
FL 5105/A
FL 5105/A
This documentation is only intended for qualified technicians who are aware of the respec-
tive safety regulations.
Date: 22.08.2005 (Mod.01) Subject to modification
Document-No.: 4812 722 23294

SERVICE
05.10.2004 / Page 2 FL 5105/A Whirlpool Europe
Doc. No: 4812 722 23294 8570 510 10780 Customer Service
Technical data
Dimensions
Height 81.5 - 84 cm
Width 59.5 cm
Depth 57.3 cm
Weight
Net weight ~72 kg
With package ~74 kg
Main Connection
Voltage 230 V ±10%
Frequency 50 Hz
Power consumption ~2.3 kW
Fuse rating 10 A
Drum
Volume 42 l
Wash spin 54 rpm
Ramp spin 95 rpm
Speed spinning max. 1000 rpm
Capacity of dry laundry
Cotton/coloured 5 kg
Cotton rapid 3 kg
Cotton short 5 kg
Synthetics 2.5 kg
Synthetics rapid 1.5 kg
Synthetics short 2.5 kg
Delicate 1.5 kg
Wool 1 kg
Handwash/Silk 1 kg
Daily 3 kg
Pressostat
Kind of switch 1-level pressoswitch
with overflow contact
Type 760/B1 - 223
Nominal voltage 230 V
Water Level
Level 1 (11 - 12/14)
Switching point 60 ±5 mmWc
Switching back point 35 ±5 mmWc
Overflow (11 - 16) 300 ±20 mmWc
Pilot lamp
Type 17.9
Nominal voltage 230 V
Nominal currents
Contacts
11 - 12 4 (4) A
11 - 12 (heater. prot.) 0.1 (0.1) A
11 - 14 16 (4) A
11 - 16 1 (1) A
Door lock
Kind of switch Switch with PTC heater
of bimetal
Type DA
Nominal voltage 230 (90 - 264) V
Nominal current:
Contact 4 - 5 16 (4) A
Lock time ≤6’’
Unlock time ≤35 - 65/180’’
Heating element
Kind of heating Tubular heating element
with NTC - sensor
Nominal voltage 230 +10%, -15% V
Nominal power 2050 W ±5%
Resistance (20 ˚C) 23.9/25.8 Ω±5%
Thermo-fuse (switch
OFF temperature) 152/167 ˚C
Leakage current (< 99 ˚C) < 0.8 mA
NTC sensor
Resistance NTC:
0 ˚C 35.9 kΩ ± 5.8%
30 ˚C 9.8 kΩ ± 3.7%
40 ˚C 6.6 kΩ ± 3.1%
50 ˚C 4.6 kΩ ± 2.6%
60 ˚C 3.2 kΩ ± 2.0%
70 ˚C 2.3 kΩ ± 2.5%
95 ˚C 1.1 kΩ ± 3.7%
Inlet valve
Kind of valve 1-way valve for cold
water, electrical
connection with
Rast 2.5
Water temperature <60 ˚C
Rated flow >1 bar 8 l/min ±10%
Pressure range 0.2 - 10 bar
Nominal voltage 220 - 240 V
Frequency 50 Hz
Nominal current 35 mA
Nominal power 6 W ±10%
Nominal resistance 3.8/4.1 kΩ±10%

SERVICE Whirlpool Europe FL 5105/A 05.10.2004 / Page 3
Customer Service 8570 510 10780 Doc. No: 4812 722 23294
Technical data
Drain pump (synchronous)
Type 72735
Nominal Voltage 230 V
Nominal/max. current 0.3/0.5 A
Rotation speed 3000 rpm
Nominal power 34 W
Frequency 50 Hz
Resistor (coil) (20 ˚C) 155 Ω
Capacity (0.55 - 1.0 m) 14 ±2 l/min
Program timer
Type AA1
Timer basic 4619 710 73371
Timer programmed 4619 751 53041
Program 32 positions
Motor
Type MCA 38/64-148/WHE 3
Belt ratio i = 1:15.9
Resistance contacts (20 ˚C)
Stator (full field) 2.04 Ω ± 7%
Rotor 2.25 Ω ± 7%
Tachogenerator 68.70 Ω ± 7%
Input power (230 V AC)
Washing 190 W ±7%
Rinsing 260 W ±7%
Spinning 360 W ±10%
Radio interference filter
Rated voltage 250 V
Rated current 16 A
Frequency 50/60 Hz
Nominal capacity 240/250nFX1+2x22nFY
±20%
Nominal resistance 1 MΩ±5%
Derivation current
(u = 250 V AC) ≤4.15 (2 x 2.075) mA
Main switch
Type 1DLF1006
Nominal voltage 250 V
Nominal current 16 (5) A
Poles 2
Functionality Normally opened
Connection in RAST 5 6.3 pins
Connection lamp 2.8 pins
Option switch
Nominal voltage 5 V DC
Nominal current 1 mA
Poles 1
Functionality Normally opened
Connection RAST 2.5
Temperature/spin speed selector
Type 04-0084.0006
Positions 7
Nominal voltage 5 V DC
Nominal current 1 mA
Poles 1
Connection RAST 2.5
Value of resistors ±5%:
5 - 6 pos.1 <10 Ω
«-» pos.2 0.68 kΩ
«-» pos.3 1.10 kΩ
«-» pos.4 1.80 kΩ
«-» pos.5 2.70 kΩ
«-» pos.6 3.60 kΩ
«-» pos.7 4.70 kΩ
Push button switch
ON/OFF SM
Eco OPT. 1
Rapid OPT. 2
Intensive rinse OPT. 3
Rinse hold OPT. 4

SERVICE
05.10.2004 / Page 4 FL 5105/A Whirlpool Europe
Doc. No: 4812 722 23294 8570 510 10780 Customer Service
Spare part list
Model FL 5105/A
Service No. 857051010780
Version 857051010780
Pos. No. 12NC Code Description
001 0 4812 440 10784 Cabinet GW
002 0 4812 440 10778 Flap round GW
003 0 4812 464 48101 Traverse
011 0 4812 500 18099 Adjust. foot M8, 112mm
021 0 4812 440 11225 Front
024 0 4819 440 19892 Panel, rear
025 0 4812 440 19817 Support control board
030 0 4812 310 18936 Table top VBL 42l GW
040 0 4812 417 18787 Hinge
050 0 4812 440 10779 Plinth GW
061 0 4812 466 88458 Counterweight upper
061 1 4812 466 88607 Counterweight front
061 2 4819 310 39227 Mounting kit Weight top
061 3 4819 310 39228 Mounting kit Weight bottom
081 0 4812 529 18038 Shock absorber until 1200
084 0 4812 466 58001 Silent block
086 2 4812 401 18412 Stopper
110 0 4812 498 18261 Handle, door GW
130 0 4812 417 28047 Plate Door lock
130 1 4812 417 28048 Plate Door lock Lower
131 0 4812 417 28046 Lock Door
131 1 4812 417 28045 Pin Door Lock
131 2 4812 492 58022 Spring Door Lock
135 1 4812 498 18262 Knob Door Safety GW
135 2 4812 492 58023 Spring Door Safety
135 3 4812 290 68153 Holder, adjust. Door Safety
140 0 4812 450 58983 Door glass
143 0 4812 440 10817 Glass door frame VBL WH GW
144 0 4812 440 19589 Frame, door glass DE-WT
144 3 4812 502 18669 Screw 4.0x12
191 0 4812 460 68532 Door bellow WH grease resistance
191 1 4812 492 18017 Strap
191 2 4812 492 98011 Strap
200 1 4812 418 18529 Tub, half front 42l
200 2 4812 418 18531 Tub, half rear 42l
200 4 4812 290 88054 Clamp for tub
220 0 4819 418 18333 Drum
271 0 4812 358 18056 V-ribbed belt WH 1250 J5
272 0 4812 528 58027 Pulley DIAM. 298
272 3 4812 505 18371 Nut M 12
292 0 4812 530 58101 Gasket Tub
301 0 4812 452 14897 Control panel FL 5105/A
303 0 4812 498 18386 Handle, drawer symbols
331 0 4812 414 58249 Knob, timer VBL, daily, 1000
331 1 4812 414 58235 Knob thermostat WH VBL GW
331 2 4812 414 58237 Knob, potentiom. 1000 GW
332 0 4812 513 18133 Button Options GW
339 1 4812 233 18006 Adapter f. Knob
351 0 4812 134 18011 Lamp
400 0 4819 361 58259 Motor MCA 38/64-148/WHE 3
400 1 4812 502 18382 Screw M8 X 35
409 0 4812 362 48004 Brush, carbon motor CESET
421 0 4812 121 18142 Interf. filter 1,00 µF
430 0 4812 310 28144 Pump, draining KIT
451 0 4812 259 28819 Heating element with hole
Pos. No. 12NC Code Description
480 0 4812 321 78222 Cable AA1D-MOT 6/PP
490 0 4819 321 18136 Cable, mains 2m SA
491 0 4812 321 28367 Strain relief
491 1 4812 502 38152 Screw 4.8x19
500 0 4812 282 19842 Timer ALPHA
571 0 4812 271 28375 Valve, magnet Single
581 0 4812 271 28518 Pressostat 60/35 R 2.5
620 0 4819 410 28998 Switch options
621 0 4819 410 29004 Switch ON/OFF
622 0 4812 273 48002 Selector Temp./Spin
630 0 4812 280 58044 Door lock
651 0 4812 134 48331 Light guide VBL
691 0 4812 282 19485 Sensor NTC SC1
701 0 4812 530 29329 Hose, inlet EN 11770 Reflex
702 0 4819 530 29019 Hose intern
707 0 4812 526 48031 Nozzle Distribution
707 1 4812 526 48028 Nozzle
708 1 4812 530 48143 Bend
711 0 4812 418 88025 Dispenser BK, WH-3CH
712 0 4812 418 88051 Drawer Detergent
713 0 4812 418 89037 Flap Detergent Cont. 3 ch. GW
717 0 4819 321 28092 Bowden cable
717 1 4812 321 38013 Lever, Nozzle
717 2 4812 321 38012 Holder, adjust.
717 3 4812 278 88018 Slide
717 4 4812 492 38359 Spring, Nozzle
717 5 4812 233 18004 Cam 3 C. incl. adapter
717 7 4812 502 18409 Screw cam actuator
718 0 4812 526 48157 Siphon 3 Chamber GW
718 1 4812 418 88018 Separator 3ch
753 1 4819 418 68234 Chamber, air
754 0 4812 530 28826 Drain hose
754 1 4812 530 28832 Lock eco
754 2 4812 530 28829 Flange eco
760 0 4819 480 58106 Cover, pump
781 0 4819 530 28847 Hose, draining
782 0 4812 530 28827 Hose Pressostat
787 0 4812 530 28813 Steam hose
787 2 4819 401 18174 Clamp, hose 25-45 mm
794 2 4812 530 58005 O-Ring
794 5 4812 530 58098 Gasket Airtrap
900 0 4812 255 18204 Holder Hose outlet
900 1 4812 290 88049 Bracket
900 2 4812 401 18501 Clamp, hose 19.2 mm
900 3 4812 401 18446 Cable clamp
900 4 4812 401 18414 Clamp, hose
900 5 4819 401 18529 Clamp, hose
900 6 4812 290 18031 Clamp heating element+screw
900 7 4812 255 18205 Holder Pressostat
900 9 4812 401 48569 Clamp hose pressostat
910 1 4812 502 48344 Screw
911 7 4812 903 08196 Screw M 5X14-Z
930 0 4819 492 38139 Spring Suspension
941 0 4812 520 28066 Bearing, ball 6204
941 1 4812 520 28002 Bearing, ball 6203 2Z C3

SERVICE Whirlpool Europe FL 5105/A 05.10.2004 / Page 5
Customer Service 8570 510 10780 Doc. No: 4812 722 23294
Spare part list
Model FL 5105/A
Service No. 857051010780
Version 857051010780
Pos. No. 12NC Code Description
953 0 4819 532 78224 Ring
961 0 4819 532 68829 Spacer
965 0 4812 466 68545 Cover BK/WH
993 0 4812 530 29269 Bow
993 3 4812 395 58004 Tool

SERVICE
05.10.2004 / Page 6 FL 5105/A Whirlpool Europe
Doc. No: 4812 722 23294 8570 510 10780 Customer Service
Exploded view

SERVICE Whirlpool Europe FL 5105/A 05.10.2004 / Page 7
Customer Service 8570 510 10780 Doc. No: 4812 722 23294
Exploded view

SERVICE
05.10.2004 / Page 8 FL 5105/A Whirlpool Europe
Doc. No: 4812 722 23294 8570 510 10780 Customer Service
Wiring diagram

SERVICE Whirlpool Europe FL 5105/A 05.10.2004 / Page 9
Customer Service 8570 510 10780 Doc. No: 4812 722 23294
Circuit diagram

SERVICE
22.08.2005 (Mod.01) / Page 10 FL 5105/A Whirlpool Europe
Doc. No: 4812 722 23294 8570 510 10780 Customer Service
Program chart

SERVICE Whirlpool Europe FL 5105/A 22.08.2005 (Mod.01) / Page 11
Customer Service 8570 510 10780 Doc. No: 4812 722 23294
Program chart

SERVICE
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Doc. No: 4812 722 23294 8570 510 10780 Customer Service
Program chart

SERVICE Whirlpool Europe FL 5105/A 22.08.2005 (Mod.01) / Page 13
Customer Service 8570 510 10780 Doc. No: 4812 722 23294
Program chart

SERVICE
22.08.2005 (Mod.01) / Page 14 FL 5105/A Whirlpool Europe
Doc. No: 4812 722 23294 8570 510 10780 Customer Service
Program chart

SERVICE Whirlpool Europe FL 5105/A 22.08.2005 (Mod.01) / Page 15
Customer Service 8570 510 10780 Doc. No: 4812 722 23294
Program chart