Whispbar K385W User manual

K385W
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 1 x 2 x 2 x 4
x 2 x 1 x 1 x 4
Revision No: 4D 1

Fitting Kit K385W
MAX kgs (lbs)
W/P WHD
Volvo
S40, 4dr Sedan 95-04 EU 75 kgs (165 lbs) 75 kgs (165 lbs)
S40, 4dr Sedan 95-04 CN 75 kgs (165 lbs) 75 kgs (165 lbs)
S40, 4dr Sedan Mar 95-Jan 04 AU 75 kgs (165 lbs) 75 kgs (165 lbs)
S40, 4dr Sedan Mar 95-Jun 04 NZ 75 kgs (165 lbs) 75 kgs (165 lbs)
2

Fitting Kit K385W
X
A B C 1 2 3
S40, 4dr Sedan 95-04 (EU) -360mm 440mm - 820mm 790mm -
-14 -3/16ths" 17 5/16ths" - 32 5/16ths" 31 1/8ths" -
S40, 4dr Sedan 95-04 (CN) -360mm 440mm - 820mm 790mm -
-14 -3/16ths" 17 5/16ths" - 32 5/16ths" 31 1/8ths" -
S40, 4dr Sedan Mar 95-Jan 04 (AU) -360mm 440mm - 820mm 790mm -
-14 -3/16ths" 17 5/16ths" - 32 5/16ths" 31 1/8ths" -
S40, 4dr Sedan Mar 95-Jun 04 (NZ) -360mm 440mm - 820mm 790mm -
-14 -3/16ths" 17 5/16ths" - 32 5/16ths" 31 1/8ths" -
3

Fitting Kit EN
K385W
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
●Use keys to remove covers.
4

Fitting Kit EN
K385W
●Use hex screwdriver to reverse adjusting
screw 10 turns.
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
●Adjust crossbar in or out to suit vehicle.
Refer to the crossbar instructions for
crossbar adjustment.
●Attaches to factory-fitted mounting points
●Please check the front of this manual for
information relating specifically to your
vehicle.
5

Fitting Kit EN
K385W
●Tighten adjusting screw to 5 Nm (3.7 ft lb)
hand tight.
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
●Select plastic internal block (from fitting kit)
and insert into foot.
●Repeat for all legs.
6

Fitting Kit EN
K385W
●Refer to the underside of the pad for the
part number.
●Letters refer to the pad part numbers and
position.
●Pad Part Number:
A = 11-04-219
B = 11-04-226
C = 11-04-227
●Fit rubber pads (supplied with fitting kit) to
foot. Pad may vary in shape to that shown.
●Make sure the pad fits into the holes
underneath the foot.
7

Fitting Kit EN
K385W
Fitment
●Remove plastic plugs from fixed points in
the roof with a flat-head screw driver.
●Select grubscrews and screw into the
vehicle's fixed points.
●Note: Use longer (70mm (2 3/4"))
grubscrew at the front and shorter (60mm
(2 3/8")) at the rear fixed points.
●Place crossbar foot over grubscrews.
●Ensure the pads are in the correct position
and the clamp threads pass through the
crossbar feet.
●Tighten adjusting screw to 5 Nm (3.7 ft lb)
hand tight.
8

Fitting Kit EN
K385W
●Tighten the plastic knob. The side with the
nut showing should be facing up.
●Ensure the plastic knob is in the position
shown when fully tightened.
●Repeat for all legs.
●Check crossbar is securely attached to the
vehicle.
●Use keys to fit and lock covers
9

Fitting Kit EN
K385W
CAUTION: Recheck all fasteners immediately after
a load is applied to the crossbars.
Regularly check screws are tight.
10