WhisperPower Piccolo Genverter User manual

User Manual
Piccolo GV 2 | 3 | 3+ Piccolo 8 | 10 | 12 | 15 | 18
Enjoy Green Energy
Marine Diesel
Piccolo Genverter
whisperpower.com

2 Piccolo Marine Diesel Genverter 2 | 3 | 3+ | 8 | 10 | 12 | 15 | 18
Contents
1 INTRODUCTION������������������������������������������������������������������������������������������������������������������������������������������������������������������� 4
1.1 GENERAL........................................................................................................................................................................ 4
1.2 SERVICE AND MAINTENANCE........................................................................................................................................ 4
1.3 GUARANTEE................................................................................................................................................................... 4
1.4 LIABILITY ........................................................................................................................................................................ 5
1.5 IDENTIFICATION............................................................................................................................................................. 5
1.5.1 General ....................................................................................................................................................... 5
1.5.2 Idencaonplate...................................................................................................................................... 5
2 GENERAL INFORMATION ����������������������������������������������������������������������������������������������������������������������������������������������������� 6
2.1 SAFETY ........................................................................................................................................................................... 6
2.1.1 General ....................................................................................................................................................... 6
2.1.2 Warningsandsymbols................................................................................................................................ 6
2.1.3 Scopeofregulaons ................................................................................................................................... 6
2.1.4 Maintenance&repair................................................................................................................................. 6
2.1.5 Electricalsafety........................................................................................................................................... 6
2.1.6 Installaon .................................................................................................................................................. 6
2.1.7 Operaon.................................................................................................................................................... 6
2.1.8 Fireandexplosion....................................................................................................................................... 7
2.1.9 Dangeroussubstances ................................................................................................................................ 7
2.1.10 Warningregardinglifesupportapplicaons............................................................................................... 7
2.2 TRANSPORT, LIFTING AND STORAGE ............................................................................................................................. 7
2.3 FEATURES....................................................................................................................................................................... 8
2.3.1 General ....................................................................................................................................................... 8
2.3.2 Construcon ............................................................................................................................................... 8
2.3.3 Control ........................................................................................................................................................ 8
2.3.4 Installaon .................................................................................................................................................. 8
2.3.5 Documentaon ........................................................................................................................................... 8
2.4 MAIN COMPONENTS TO IDENTIFY ............................................................................................................................... 8
2.4.1 Piccolo2/8 .................................................................................................................................................. 8
2.4.2 Piccolo10/12 .............................................................................................................................................. 9
2.4.3 Piccolo3+/15 ............................................................................................................................................. 9
2.4.4 Piccolo18.................................................................................................................................................. 10
3 TECHNICAL INFORMATION ������������������������������������������������������������������������������������������������������������������������������������������������ 11
3.1 EXPLANATION OF FUNCTIONAL PARTS........................................................................................................................ 11
3.1.1 Controlsystem .......................................................................................................................................... 11
3.1.2 ACPermanentMagnetAlternator ............................................................................................................ 11
3.1.3 Engine ....................................................................................................................................................... 11
3.1.4 Starterbaerycharging............................................................................................................................ 11
3.1.5 PiccoloPMGcontrol ................................................................................................................................. 11
3.1.6 PiccoloDDCandPiccolo10,12,15and18control................................................................................... 11
3.1.6.1  Alarmsandshut-down.............................................................................................................................. 11
3.1.6.2  Control ...................................................................................................................................................... 11
3.1.6.3  Remotecontrolpanel ............................................................................................................................... 12
3.1.7 FuelSpecicaon...................................................................................................................................... 12
3.1.8 Biodiesel ................................................................................................................................................... 12
3.1.9 Lubricangoil........................................................................................................................................... 13
3.1.10 Coolingliquid ............................................................................................................................................ 13
3.2 TECHNICAL DATA ......................................................................................................................................................... 14

Piccolo Marine Diesel Genverter 2 | 3 | 3+ | 8 | 10 | 12 | 15 | 18 3
Art. Nr. 40200421 | 25/07/2023
4 OPERATION ����������������������������������������������������������������������������������������������������������������������������������������������������������������������� 16
4.1 GENERAL...................................................................................................................................................................... 16
4.2 PROGRAMMABLE SPEED ............................................................................................................................................. 16
4.3 CONTROL PANELS ........................................................................................................................................................ 16
4.4 OPERATING INSTRUCTIONS ......................................................................................................................................... 16
4.4.1 Dailycheckofoillevel............................................................................................................................... 16
4.4.2 Summarizedoperanginstrucons(dailyuse)......................................................................................... 16
4.4.3 Extendedoperanginstrucons............................................................................................................... 17
5 MAINTENANCE������������������������������������������������������������������������������������������������������������������������������������������������������������������ 18
5.1 MAINTENANCE INTERVALS.......................................................................................................................................... 18
5.2 ALTERNATOR................................................................................................................................................................ 18
5.3 ENGINE ........................................................................................................................................................................ 18
5.3.1 Preliminaryinstrucons............................................................................................................................ 18
5.3.2 Bleedingthefuellines .............................................................................................................................. 18
5.4 REGULAR MAINTENANCE ............................................................................................................................................ 18
5.4.1 Generalprecauons.................................................................................................................................. 18
5.4.2 Servicingaerbreak-in ............................................................................................................................. 19
5.4.3 Changingengineoilandoilltercartridge............................................................................................... 19
5.4.4 Checkingthebaery................................................................................................................................. 19
5.4.5 AdjusngtheV-belttension ..................................................................................................................... 19
5.4.6 Drainingwaterfromthefueltank ............................................................................................................ 20
5.4.7 Replacingtherawwaterpumpimpeller................................................................................................... 20
5.4.8 Replacingthefuellter............................................................................................................................. 20
5.4.9 Changingtheairlterelement................................................................................................................. 20
5.4.10 Checkinghosesandelectricalconnecons............................................................................................... 20
5.4.11 Servicingaer800hoursandbeyond ...................................................................................................... 20
5.5 PUTTING OUT OF SERVICE........................................................................................................................................... 20
6 TROUBLESHOOTING ���������������������������������������������������������������������������������������������������������������������������������������������������������� 21
6.1 GENERAL...................................................................................................................................................................... 21
6.1.1 Piccolo8.................................................................................................................................................... 21
6.1.2 PiccoloDDCversion .................................................................................................................................. 21
6.1.2.1  General ..................................................................................................................................................... 21
6.1.2.2  Failurecodes............................................................................................................................................. 21
6.2 ALTERNATOR/ELECTRICALFAULTS .............................................................................................................................. 22
6.2.1 Troubleshoongtableforalternator ........................................................................................................ 22
6.3 ENGINE FAULTS............................................................................................................................................................ 22
6.3.1 General ..................................................................................................................................................... 22
6.3.2 Troubleshoongtableforengine.............................................................................................................. 23
6.3.3 Warnings................................................................................................................................................... 25
6.3.4 Serviceaddress ......................................................................................................................................... 25
7 SPARE PARTS ��������������������������������������������������������������������������������������������������������������������������������������������������������������������� 26

4 Piccolo Marine Diesel Genverter 2 | 3 | 3+ | 8 | 10 | 12 | 15 | 18
1 INTRODUCTION
1�1 GENERAL
This manual serves as a guideline for the safe and eecve op-
eraon, maintenance and possible correcon of minor malfunc-
ons of genverters for marine applicaons manufactured and
marketed by WhisperPower.
It is therefore essenal that every person who works on or
with the genverters should be familiar with the contents of this
manual, and that he/she should carefully follow the instrucons
contained herein. Both safety and durability depend very much
on the correct idencaon, installaon and the correct under-
standing of rangs, features, design, maintenance and operaon
procedures.
The informaon, specicaons, illustraons and statements con-
tained within this publicaon are given with our best intenons
and are believed to be correct at the me of going to press.
All of the specicaons, provisions and instrucons contained
in this manual apply solely to standard versions of genverters
delivered by WhisperPower.
This manual is valid for the following models:
Descripon
24/48 VDC
Piccolo GV2 (Kubota Z482)
Piccolo GV3 (Kubota D722)
Piccolo GV3+ (Kubota D1105)
230/120 VAC
Piccolo 8 (Kubota Z482)
Piccolo 10 (Kubota D722)
Piccolo 10 (Kubota D722)
Piccolo 12 (Kubota D722)
Piccolo 15 (Kubota D1105)
Piccolo 18 (Kubota V1505)
For other models, see other manuals available on our website:
www.whisperpower.com.
Our policy is one of connued development and we reserve the
right to amend any technical informaon without prior noce.
Whilst every eort is made to ensure the accuracy of the parc-
ulars contained within this publicaon neither the manufacturer
nor the distributor or dealer in any circumstances shall be held
liable for any inaccuracy or for the consequences thereof.
1�2 SERVICE AND MAINTENANCE
Regular service and maintenance should be carried out according
to the direcons in this manual. For service and maintenance,
turn to the manufacturer or a dealer.
1�3 GUARANTEE
WhisperPower guarantees that this genverter has been built
according to the principles of good workmanship, according
to the specicaons in this manual and according to European
Community safety regulaons.
During producon and prior to delivery, all of our genverters are
tested and inspected.
This genverter’s correct operaon is subject to guarantee. The
period and condions of this guarantee are laid down in the
general condions of delivery as registered with the Chamber
of Commerce and Industries for the North of the Netherlands
number 01120025 and are available on request. The guarantee
period is two years, limited to 1000 running hours. Some aspects
of our guarantee scheme are given here in more detail.
Guarantee does not cover failures caused by misuse, neglect or
faulty installaon.
Example 1: Faulty installaon
Seawater entering the engine is the most common cause of
damage to combuson engines (both propulsion and generator
engines) in boats. The entry of water must be avoided under all
condions. Be aware that the condions in blue water sailing can
be extreme. Refer to the installaon manual for instrucons but
remember these are for guidance only as many factors inuence
the installaon of the genverter. The ulmate responsibility will
always be with the owner. If in doubt, ask!
Example 2: Misuse
Long term running with no load or too lile load can cause the
exhaust to get choked with soot or carbon. Cleaning the exhaust
is not covered by guarantee.
Example 3: Neglect
Somemes the seal of the raw water pump starts leaking. Mostly
this begins with a lile drip and it slowly gets worse. Regular
visual inspecon of the genverter is necessary to prevent damage
from occurring due to a leaking water pump. When serious
damage is discovered aer weeks of neglect, guarantee claims
will not be honoured.
Example 4: Neglect
A WhisperPower genverter has an opon for an auto start/stop
mode or interval mode. WhisperPower cannot be held respon-
sible for damage caused by the genverter running unaended.
Oil changes must be carried out according to the maintenance
schedule.
Guarantee means that faulty parts are repaired or replaced free
of charge. If necessary the whole genverter unit will be ex-
changed. Labour necessary to complete repairs on board a vessel
by an authorized service engineer is covered, but is limited to a
reasonable number of hours and reasonable rates in relaon to
the actual repair work that has to be done.
Travel expenses and travel hours are not covered, neither is the
labour required to take a genverter out of a vessel or for rein-
stallaon. There is no cover for labour needed to get access to
the genverter, for example to remove equipment or parts of the
vessel’s structure or hull.
Goods to be delivered under guarantee will be invoiced. Only
aer the faulty goods are returned will the invoice be credited.

Piccolo Marine Diesel Genverter 2 | 3 | 3+ | 8 | 10 | 12 | 15 | 18 5
Payment in advance may be required or guaranteed by credit
card. If the faulty goods show that the failure was not covered by
guarantee, a credit will not be issued. For example, if a Printed
Circuit Board is returned with clear damage caused by water,
guarantee will be refused.
Freight costs to deliver spares by normal mail or carriers are
covered under guarantee. Special services like express mail,
overnight delivery, etc. are not covered. Taxes and dues are
not covered. For shipments to remote areas any addional costs
incurred over normal carriage will be invoiced to the customer.
The cost for returning faulty goods is not covered by guarantee.
If any problem arises which could be subject of guarantee,
procedures should be followed as described in the guarantee
condions, unauthorized repairs could lead to further damage
and violate the guarantee condions.
Anyworkcontrarytotheguidelines,instrucons
andspecicaonscontainedinthisuser’smanual
andthecorrespondinginstallaonmanual,may
damagethegenverterandpreventitfrommeeng
itsspecicaons.Inallthesecasestheguarantee
may become invalid� Use original spare parts only!
1�4 LIABILITY
WhisperPower does not accept responsibility for damage,
injuries or casuales which are the result of operaon of the
genverter in specic condions bringing dangers which could not
be foreseen, or could be avoided by addional measures. Whis-
perPower does not accept liability for damage due to use of the
genverter, possible errors in the manuals and the results thereof.
Automacstart/stop: WhisperPower cannot be held
responsible for damage caused by the genverter
running unaended using the auto- start/stop mode
or interval mode.
1�5 IDENTIFICATION
1�5�1 General
Before using this genverter it is very important to idenfy the
model correctly. To communicate for service or ordering parts
it is also essenal to correctly idenfy the genverter. For the
daily operaon of the genverter it is necessary that the operator
knows the correct specicaons as well.
1�5�2 Idencaonplate
All required idencaon data are on the idencaon plate.
The idencaon plate also menons some basic features of the
genverter.
SERIAL NUMBER: The identy of the genverter is given by the
serial number. Using this number, the manufacturer can trace the
specicaons of the genverter.
POWER: The idencaon plate gives the maximum load in kW,
i.e. kVA calculated with power factor one. When calculang a
load one should always take into account the power factor or cos
phi of this load. The resulng load should not exceed the nominal
power as shown on the idencaon plate. Power is rated at
an ambient temperature of 25°C. For higher temperatures the
genverter has to be de-rated.
Figure 1: Idencaon plate
VOLTAGE: The Permanent Magnet Alternator (PMA) generates
a variable voltage between 250V and 400V. Depending on the
type of installaon, this is converted by a DC PowerCube or an AC
Power Module for Genverter
FREQUENCY: The Permanent Magnet Alternator output frequen-
cy is considerably higher than in in common alternang current
installaon. The DC PowerCube and WP-PMG (Power Module for
Genverter), however, are designed to generate very stable DC
and AC outputs from the PMA output.
CURRENT: The maximum allowed current at the specied voltage
and power factor.
PHASE: The number of live wires running from the genverter.
WEIGHT: The net dry weight (approximately) in kg. This is with-
out fuel, oil, cooling liquid, packaging and external installaon
equipment.
CE-MARKING: The “CE” symbol shows that the genverter is
built according to European Community safety regulaons. This
includes the regulaons regarding safety of pleasure cra, elec-
tric safety and electric magnec compability (EMC) and other
relevant direcves. Under the Machinery Direcve, the genverter
is an incomplete machine and can only comply aer installaon;
refer to the Declaraon included in this manual.
Safety is also a maer of installaon, ulizaon and operang
condions. See also 2.1.
It is recommended to consult the manufacturer before changing
a factory seng. If the genverter involved is not new, former
users may have changed the sengs. Check the sengs when
there is any doubt.

6 Piccolo Marine Diesel Genverter 2 | 3 | 3+ | 8 | 10 | 12 | 15 | 18
2 GENERAL INFORMATION
2�1 SAFETY
2�1�1 General
The user must always:
• Have access to the user’s manual;
• Be familiar with the contents of this manual. This applies in
parcular to the paragraphs on safety.
2�1�2 Warnings and symbols
Safety instrucons and warnings are marked in this manual by
the following pictograms:
WARNING!
This warning symbol draws aenon to special
warnings, instrucons or procedures which, if not
strictly observed, may result in damage or destruc-
on of equipment, severe personal injury or loss of
life.
WARNING!
Moving machinery. This symbol indicates that a
potenal hazard exists caused by moving parts and
draws aenon to special warnings, instrucons
or procedures which, if not strictly observed, may
result in severe personal injury or loss of life.
WARNING
This danger symbol refers to toxic danger caused by
Carbon monoxide (CO) and draws aenon to spe-
cial warnings, instrucons or procedures which, if
not strictly observed, may result in severe personal
injury or loss of life.
DANGER
This danger symbol refers to electric danger and
draws aenon to special warnings, instrucons
or procedures which, if not strictly observed, may
result in electrical shock which will result in severe
personal injury or loss of life.
A procedure, circumstance, etc. requiring extra
aenon.
2�1�3 Scopeofregulaons
When correctly installed and used under normal condions, this
genverter fulls EC safety regulaons. This genverter could be
part of an installaon or could be used in a way that addional
regulaons of the EC or other authories have to be taken into
account. Refer to the declaraon of conformity/incorporaon
included in this manual.
WARNING
In certain situaons, addional measures may be
necessary. Be aware of wet condions, explosion
hazards, etc.
2�1�4 Maintenance & repair
WARNING!
When service has to be carried out while the engine
is running, be aware of moving parts.
If the genverter is switched o during maintenance
and/or repair acvies, it should be secured against
unexpected and unintenonal switching on:
• remove the DDC fuse from the local control panel
• remove the connecons to the baeries
• be sure that third pares cannot reverse the measures
taken.
Use original spare parts only. Always consult the manual before
carrying out maintenance.
2�1�5 Electrical safety
Warning signs indicate parts which could be live.
The alternator output (which is the inverter input)
can be as high as 400 Volt and is very dangerous.
The only way to get access to the high voltage parts
is with the help of tools. Never run the genverter
when there is access to these parts. Touching these
parts may result in electrical shock which will result
in severe personal injury or loss of life.
• Check all wiring at least once a year. Defects, such as loose
connecons, burned cables, etc. must be repaired immedi-
ately.
• Do not work on the electrical system if it is sll connected
to a current source. Only allow changes to your electrical
system to be made by qualied electricians.
• Connecons and protecon must comply with local stan-
dards.
2�1�6 Installaon
WhisperPower genverters are not self-contained and have to
be properly installed. Installaon involves proper venlaon,
safe electric connecons, safe installaon of the starng bat-
tery, proper ng of the cooling system and fuel pipes etc. In
enclosed areas, installaon includes taking measures to outlet
exhaust fumes. Containing carbon monoxide, these are extreme-
ly dangerous. Carbon monoxide (CO) is an invisible and odourless
gas. Inhalaon produces headache, nausea or death. Refer to the
installaon manual.
Do not use the genverter when the vessel is inside a
boat house or in other enclosed areas.
2�1�7 Operaon
WhisperPower genverters have no external moving parts like
fans and V-belts. The fan of the radiator unit is covered by a grid.
The hot parts of the engine are covered by the sound shield and
therefore these genverters are very safe when the sound shield
is closed.

Piccolo Marine Diesel Genverter 2 | 3 | 3+ | 8 | 10 | 12 | 15 | 18 7
Nevertheless take note of the triangular signs on the
genverter indicang danger.
• The genverter should be operated by authorized personnel
only.
• Be aware of hot parts and especially parts of the exhaust
system and the cooling system.
• If the genverter is unsafe, t danger noces and disconnect
the baery posive (+) lead so that it cannot be started unl
the condion is corrected.
• Do not aempt to operate the genverter with a known un-
safe condion. Disconnect the baery posive (+) lead prior
to aempng any repairs or cleaning inside the enclosure.
• Always consult the manual before carrying out mainte-
nance.
• Do not change the sengs without consulng the manufac-
turer. Keep a record of seng changes in this manual.
2�1�8 Fire and explosion
Fuels can be ammable. Proper handling limits the
risk of re and explosion.
WARNING
Never use the genverter in situaons where there is
danger of gas or dust explosion or where potenally
ammable products are present!
• Avoid relling the fuel tank while the engine is running.
When oil or fuel is leaking do not use the genverter.
• Hydrogen gas generated by charging baeries is explosive.
Ensure proper venlaon. Do not smoke and do not allow
sparks, ames, or other sources of ignion around baeries.
• Keep a re exnguisher on hand.
• In case of re, do not open the sound shield. To avoid seri-
ous injury or death from re, shut down engines, generator
sets and blowers. However, if you do open the sound shield,
immediately discharge the enre contents of a portable re
exnguisher into the enclosure.
• Poor electrical connecons or using wiring which is not
suited for the rated currents can cause overheang and pos-
sibly re.
2�1�9 Dangerous substances
Fuels, oils, coolants, and baery electrolyte can be hazardous to
personnel if not handled properly. Do not swallow or have skin
contact with these liquids. Do not wear clothing that has been
contaminated by fuel or lubricang oil.
The gaskets used in the genverter are free of asbestos. However,
gaskets containing asbestos can sll be found. Avoid inhaling
parcles of this material as this may result in fatal diseases.
Therefore it is a good habit to be careful with gaskets.
On no account allow unprotected skin to come into contact with
the injector spray as the fuel may enter the blood stream with
fatal results.
Engines may be ed with seals or O-rings manufactured from
“Viton” or similar material. When exposed to abnormally high
temperatures in excess of 315°C an extremely corrosive acid is
produced which cannot be removed from the skin. If signs of
decomposion of the material are evident, or if in doubt, always
wear heavy duty disposable gloves.
2�1�10 Warningregardinglifesupportapplicaons
The WhisperPower genverters are not intended to be used as a
component of any life support system unless a specic wrien
agreement pertaining to such intended use is executed between
the manufacturer and WhisperPower. Such agreement will
require the medical equipment manufacturer either to contract
addional reliability tesng of the genverter and/or to commit to
undertake such tesng as a part of the manufacturing process.
In addion the medical equipment manufacturer must agree to
indemnify and not hold WhisperPower responsible for any claims
arising from the use of the genverter in the life support equip-
ment.
2�2 TRANSPORT, LIFTING AND STORAGE
When liing the genverter avoid any risk of personal
injuries. In parcular, do not stand under the
genverter.
• Use so slings to avoid damage
• The engine has a liing eye which can be used to take the
genverter out of the enclosure. It can also be used to li the
complete genverter including the enclosure.
• Aer transporng the genverter check for damage before
installaon.
• Long term storage can have detrimental eects on engine
and alternator. The engine should undergo an engine pres-
ervaon procedure (refer to the maintenance chapter.)
• Condensaon may occur on alternator windings. To mini-
mize condensaon, store the genverter in a dry and warm
storage area.
• While the baery is stored it should be recharged every 12
weeks.

8 Piccolo Marine Diesel Genverter 2 | 3 | 3+ | 8 | 10 | 12 | 15 | 18
2�3 FEATURES
2�3�1 General
The WhisperPower genverters combine carefully selected
engines with highly ecient Permanent Magnet alternators.
The voltages and frequencies produced, however, require the
genverter to be connected to a WhisperPower DC PowerCube
or Power Module producing clean DC or AC output. This is an
original concept, which is cost-eecve as wells as easy on
installaon.
2�3�2 Construcon
The genverter incorporates a diesel engine which has a perma-
nent magnet alternator in the ywheel. The engine is mounted
on a steel base frame and mounted securely on a double set of
an-vibraon mounng pads in a sound aenuated enclosure.
The output of the power from the alternator will be between
300V-400Hz and 400V-500Hz, depending on the engine speed.
The engine speed is set to strike a balance between fuel e-
ciency and comfort. All cables and hoses are guided through the
enclosure’s sides.
2�3�3 Control
The genverter’s control system is based on microprocessor
technology. On models featuring Digital Diesel Control (DDC),
several operang modes and automac start/stop funcons can
be programmed and monitored (refer to Digital Diesel Control
user’s manual).
All funcons can be set from the remote control panel, which
comes as standard with the genverter, including an RJ12 connect-
ing cable.
2�3�4 Installaon
The genverter is not self-contained and is only operable aer
proper installaon using addional accessories and installaon
materials such as a starter baery, fuel supply and an exhaust
system.
Installaon accessories are listed in the installaon manual and
are available through the supplier of the genverter.
2�3�5 Documentaon
Included in the delivery are:
• This user’s manual (no. 40200421)
• An installaon manual (no. 40200701)
• A DDC operang manual (no. 40200801), as applicable
• A DDC quick reference guide (no. 40200142), as applicable
The user’s manual contains a list of important maintenance and
spare parts as well as a chapter on maintenance and problem
solving. Manuals in other languages are available on request.
2�4 MAIN COMPONENTS TO IDENTIFY
2�4�1 Piccolo 2/8
123
4
5
6
789
10
11
12
13
14
15
16
oil filter 1.
coolant drain 2.
oil dipstick 3.
fuel injection pump 4.
raw water pump 5.
fuel line 6.
injector (glow plug behind) 7.
air filter housing 8.
coolant filler cap 9.
oil filler cap 10.
thermostat cover 11.
V-belt 12.
stop lever 13.
stop solenoid 14.
speed control lever 15.
syphon hose 16.
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
A3
Released
PROJECTION : THIRD ANGLE
UNITS : mm
SHEET FORMAT:
M.B.
30-8-2021
PRINTED
Base with Engine Piccolo GV2 -
Manual
DRAWN
CHK'D
UNLESS OTHERWISE SPECIFIED:
CHAMFER SHARP EDGES
GENERAL TOLERANCE
NEN ISO 2768-m
FORM AND PLACE TOLERANCES
NEN-ISO 1101
WELDING SYMBOL NEN EN 22553
ROUGHNESS ACC. to NEN3634
SIGNATURE
DATE STATUS:
DO NOT SCALE DRAWING
REVISION
TITLE:
ARTICLE NO.
SCALE:1:5 SHEET 1 OF 2
-
Weight: 0.00 gram
26-1-2018
NOT_REQUIRED
TOLERANCE PRINCIPE
ISO 8015
DRAWING:
7036A184277
FINISH:
M.B.
26-04-2018
NAME
Material:
Figure 2: Piccolo 2 and Piccolo 8, service side
1� oil lter 9� coolant ller cap
2� coolant drain 10� oil ller cap
3� oil dipsck 11� thermostat cover
4� fuel injecon pump 12� V−belt
5� raw water pump 13� stop lever
6� fuel line 14� stop solenoid
7� injector (glow plug behind) 15� speed control lever
8� air lter housing 16� syphon hose
1
2
3
4
5
6
exhaust temperature 1.
cooler 2.
starter 3.
exhaust manifold 4.
alternator 5.
air filter housing 6.
permanent magnet alternator 7.
exhaust 8.
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
A3
Released
PROJECTION : THIRD ANGLE
UNITS : mm
SHEET FORMAT:
M.B.
30-8-2021
PRINTED
Base with Engine Piccolo GV2 -
Manual
DRAWN
CHK'D
UNLESS OTHERWISE SPECIFIED:
CHAMFER SHARP EDGES
GENERAL TOLERANCE
NEN ISO 2768-m
FORM AND PLACE TOLERANCES
NEN-ISO 1101
WELDING SYMBOL NEN EN 22553
ROUGHNESS ACC. to NEN3634
SIGNATURE
DATE STATUS:
DO NOT SCALE DRAWING
REVISION
TITLE:
ARTICLE NO.
SCALE:1:5 SHEET 2 OF 2
-
Weight: 0.00 gram
26-1-2018
NOT_REQUIRED
TOLERANCE PRINCIPE
ISO 8015
DRAWING:
7036A184277
FINISH:
M.B.
26-04-2018
NAME
Material:
Figure 3:Piccolo 2 and Piccolo 8, reverse view
1� exhaust temperature 5� alternator
2� cooler 6� air lter housing
3� starter 7� permanent magnet
alternator
4� exhaust manifold 8� exhaust

Piccolo Marine Diesel Genverter 2 | 3 | 3+ | 8 | 10 | 12 | 15 | 18 9
2�4�2 Piccolo 10/12
123
4
5
6
7 8 9
10
11
12
13
oil filter 1.
coolant drain 2.
oil dipstick 3.
fuel injection pump 4.
raw water pump 5.
fuel line 6.
injector (glow plug behind) 7.
air filter housing 8.
coolant filler cap 9.
oil filler cap 10.
thermostat cover 11.
V-belt 12.
stop lever 13.
stop solenoid 14.
speed control lever 15.
syphon hose 16.
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
A3
Released
PROJECTION : THIRD ANGLE
UNITS : mm
SHEET FORMAT:
M.B.
6-2-2023
PRINTED
Base with Engine Piccolo 10
Manual Pictures
DRAWN
CHK'D
UNLESS OTHERWISE SPECIFIED:
CHAMFER SHARP EDGES
GENERAL TOLERANCE
NEN ISO 2768-m
FORM AND PLACE TOLERANCES
NEN-ISO 1101
WELDING SYMBOL NEN EN 22553
ROUGHNESS ACC. to NEN3634
SIGNATURE
DATE STATUS:
DO NOT SCALE DRAWING
REVISION
TITLE:
ARTICLE NO.
SCALE:1:10 SHEET 1 OF 2
-
Weight: 0.00 gram
27-11-2018
NOT REQUIRED
TOLERANCE PRINCIPE
ISO 8015
DRAWING:
7037A184277
FINISH:
M.B.
07-11-2019
NAME
Material:
Figure 4: Piccolo 10 and Piccolo 12, service side
1� oil lter 9� coolant ller cap
2� coolant drain 10� oil ller cap
3� oil dipsck 11� thermostat cover
4� fuel injecon pump 12� V−belt
5� raw water pump 13� stop lever
6� fuel line 14� stop solenoid
7� injector (glow plug behind) 15� speed control lever
8� air lter housing 16� syphon hose
exhaust temperature 1.
cooler 2.
starter 3.
exhaust manifold 4.
alternator 5.
air filter housing 6.
permanent magnet alternator 7.
exhaust 8.
1
2
3
4
5
6
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
A3
Released
PROJECTION : THIRD ANGLE
UNITS : mm
SHEET FORMAT:
M.B.
6-2-2023
PRINTED
Base with Engine Piccolo 10
Manual Pictures
DRAWN
CHK'D
UNLESS OTHERWISE SPECIFIED:
CHAMFER SHARP EDGES
GENERAL TOLERANCE
NEN ISO 2768-m
FORM AND PLACE TOLERANCES
NEN-ISO 1101
WELDING SYMBOL NEN EN 22553
ROUGHNESS ACC. to NEN3634
SIGNATURE
DATE STATUS:
DO NOT SCALE DRAWING
REVISION
TITLE:
ARTICLE NO.
SCALE:1:10 SHEET 2 OF 2
-
Weight: 0.00 gram
27-11-2018
NOT REQUIRED
TOLERANCE PRINCIPE
ISO 8015
DRAWING:
7037A184277
FINISH:
M.B.
07-11-2019
NAME
Material:
Figure 5:Piccolo 10 and Piccolo 12, reverse view
1� exhaust temperature 5� alternator
2� cooler 6� air lter housing
3� starter 7� permanent magnet
alternator
4� exhaust manifold 8� exhaust
2�4�3 Piccolo 3+ /15
1
3
4
5
6
7
8
9
10
11
12
13
14
15
1
2
3
4
5
6
7
8
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
A3
Released
PROJECTION : THIRD ANGLE
UNITS : mm
SHEET FORMAT:
M.B.
28-9-2020
PRINTED
Base with Engine Piccolo 15
Manual Pictures
DRAWN
CHK'D
UNLESS OTHERWISE SPECIFIED:
CHAMFER SHARP EDGES
GENERAL TOLERANCE
NEN ISO 2768-m
FORM AND PLACE TOLERANCES
NEN-ISO 1101
WELDING SYMBOL NEN EN 22553
ROUGHNESS ACC. to NEN3634
SIGNATURE
DATE STATUS:
DO NOT SCALE DRAWING
REVISION
TITLE:
ARTICLE NO.
SCALE:1:5 SHEET 1 OF 2
-
Weight: 98246.50 gram
11-3-2020
NOT REQUIRED
TOLERANCE PRINCIPE
ISO 8015
DRAWING:
7042A194962
FINISH:
M.F.
26-8-2020
NAME
Material:
Figure 6: Piccolo 3 and Piccolo 15, service side
1� oil lter 9� coolant ller cap
2� coolant drain 10� oil ller cap
3� oil dipsck 11� thermostat cover
4� fuel injecon pump 12� V−belt
5� raw water pump 13� stop lever
6� fuel line 14� stop solenoid
7� injector (glow plug behind) 15� speed control lever
8� air lter housing
2
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
A3
Released
PROJECTION : THIRD ANGLE
UNITS : mm
SHEET FORMAT:
M.B.
28-9-2020
PRINTED
Base with Engine Piccolo 15
Manual Pictures
DRAWN
CHK'D
UNLESS OTHERWISE SPECIFIED:
CHAMFER SHARP EDGES
GENERAL TOLERANCE
NEN ISO 2768-m
FORM AND PLACE TOLERANCES
NEN-ISO 1101
WELDING SYMBOL NEN EN 22553
ROUGHNESS ACC. to NEN3634
SIGNATURE
DATE STATUS:
DO NOT SCALE DRAWING
REVISION
TITLE:
ARTICLE NO.
SCALE:1:5 SHEET 2 OF 2
-
Weight: 98246.50 gram
11-3-2020
NOT REQUIRED
TOLERANCE PRINCIPE
ISO 8015
DRAWING:
7042A194962
FINISH:
M.F.
26-8-2020
NAME
Material:
Figure 7: Piccolo 3+ /15, reverse view

10 Piccolo Marine Diesel Genverter 2 | 3 | 3+ | 8 | 10 | 12 | 15 | 18
1
2
3
4
5
6
exhaust temperature 1.
cooler 2.
starter 3.
exhaust manifold 4.
alternator 5.
air filter housing 6.
permanent magnet alternator 7.
exhaust 8.
D
E
F
C
1 2 3 4
B
A
3 2 1 5
C
D
4 6 7 8
A
B
A3
Released
PROJECTION : THIRD ANGLE
UNITS : mm
SHEET FORMAT:
M.B.
30-8-2021
PRINTED
Base with Engine Piccolo GV2 -
Manual
DRAWN
CHK'D
UNLESS OTHERWISE SPECIFIED:
CHAMFER SHARP EDGES
GENERAL TOLERANCE
NEN ISO 2768-m
FORM AND PLACE TOLERANCES
NEN-ISO 1101
WELDING SYMBOL NEN EN 22553
ROUGHNESS ACC. to NEN3634
SIGNATURE
DATE STATUS:
DO NOT SCALE DRAWING
REVISION
TITLE:
ARTICLE NO.
SCALE:1:5 SHEET 2 OF 2
-
Weight: 0.00 gram
26-1-2018
NOT_REQUIRED
TOLERANCE PRINCIPE
ISO 8015
DRAWING:
7036A184277
FINISH:
M.B.
26-04-2018
NAME
Material:
Figure 8: Piccolo 3+ /15, reverse view
1� exhaust temperature
switch (behind panel)
5� alternator
2� cooler 6� air lter housing
3� starter 7� permanent magnet alternator
4� exhaust manifold 8� exhaust
2�4�4 Piccolo 18
2
3
4
67
8
10
11
12
13
14
20
16
17
21
18
1
Figure 9: Piccolo 18, service side
1� oil lter 9� coolant ller cap
2� cooler 10� oil ller cap
3� oil dipsck 11� thermostat cover
4� fuel injecon pump 12� V−belt
5� raw water pump 13� stop lever
6� fuel line 14� stop solenoid
7� injector 15� speed control lever
8� air lter housing
2
3
4
67
8
10
11
12
13
14
20
16
17
21
18
1
16� exhaust manifold
17� alternator
18� exhaust
19� exhaust temperature switch
20� starter
21 permanent magnet alter-
nator