White Knight B96G8W User manual

Exploded Views
Wiring Diagram
Parts List
Error Codes & PCB Test
Disassembly Guide
May 2017
8kg
Condenser Tumble Dryer
UK
White Knight - B96G8W
SERVICE MANUAL
Note: Please read before servicing the unit. Any problems: contact your service centre
ENERGY B CONDENSER
Buzzer Quick Low Heat Delay Start
B96G8W
8 kg
IMPORTANT:Read instructions before use
Child Lock Drying Cooling End
Heat Exchanger
Bottle Full
Filter
SPECIAL COTTON
OFF
TIME SYNTHETICS
Cool Tumble
Refresh
Silk
Underwear
30'
60'
90'
Denim
Mid Dry
Iron Dry
Extra Cupboard Dry
Cupboard Dry
Iron Dry
Extra Cupboard Dry
Cupboard Dry

Exploded View 1 - General Description
Exploded View 2 - Control Panel Assembly
Exploded View 3 - Door Assembly
1
34
258
9
12
11
10
7
103
6a
16
17 20 21
25
24
23
22
19
18
15
14
13
26 28 3132 33
34 35 36
30
29
27
6b

Exploded View 6 - Drum Assembly Exploded View 7 - Front Panel
47 48
51
52
Exploded View 4 - Water Bottle Assembly Exploded View 5 - Plinth Assembly
40
37 38 39
42
41
43 44
46
45

Exploded View 10 - Base Assembly
Exploded View 8 - Front Housing Assembly
53
54
55
56 59
60 61 62
63
64 65 66 67 68 69 70 71 72 73 74
104
75 76 77
Exploded View 9 - Drum Rear Assembly
61

Electric diagram

White Knight B96G8W
Item
No. Part Description Crosslee Part No. Supplier Part No.
1 Door Assembly (Includes items 26 to 36) 4213 092 69351 DC80S1E.5.1(182)
2 Plinth Assembly (Includes items 43 to 46) 4213 092 69361 DC80S1E.6(182)
3 Front Panel Assembly 4213 092 71211 DC80S1E.5.2(182)
4 Control Panel Assembly (Includes items 13 to 21, 22 and 24) 4213 092 69371 DC80S1E.3(182)
5 Front Housing Assembly See exploded view 8 DC80S1E.1.2(182)
6a Side Panel ‐left hand 4213 092 71231 DC80S1E.1.3(182)
6b Side Panel ‐right hand 4213 092 71241 DC80S1E.1.3(182)
7 Water Bottle Assembly See exploded view 4 DC80S1E.4(182)
8 Base Assembly See exploded view 10 DC80S1E.1.1(182)
9 Drum Assembly 4213 092 71251 DC80S1E.7(182)
10 Top Cover 4213 092 71261 DC80S1E.2(182)
11 Drum Rear Assembly See exploded view 9 DC80S1E.9(182)
12 Back Panel Assembly (Includes item 105 and terminal block) 4213 092 71271 DC80S1E.1.4‐1(182)
103 Belt 4213 092 69631 DC80S1E.1.1‐12(182)
105 UK Supply Cord 4213 092 69641 XDQ05‐60
13 Selector Knob 4213 092 69381 DV60Q1E.3.1‐1
14 Knob Insert 4213 092 69391 DV60Q1E.3.1‐2
15 Knob Shaft 4213 092 69401 DV60Q1E.3.1‐3
16 Control Panel 4213 092 69411 DC80S1E.3‐1(182)
17 Selector Buttons 4214 092 69421 DC80S1E.3‐4(182)
18 Start/Pause Button 4213 092 69431 DC80S1E.3‐3(182)
19 Lens 1 Available as part of item 4 DC80S1E.3‐8(182)
20 Lens 2 Available as part of item 4 DC80S1E.3‐9(182)
21 Display Lens Available as part of item 4 DC80S1E.3‐6(182)
22 Display Bracket Available as part of item 4 DC80S1E.3‐7(182)
23 Display PCB 4213 092 69441 DC80S1E.8‐3(182)
24 PCB Housing Available as part of item 4 DC80S1E.3‐2(182)
25 Main PCB 4213 092 69451 DC80S1E.8‐2(182)
26 Door Outer Available as part of item 1 DC80S1E.5.1‐1
27 Door Hinge Cap Available as part of item 1 DV60Q1E.5‐6
28 Door Hinge Cover Available as part of item 1 DC80S1E.5.1‐6(182)
29 Door Hook Cover Available as part of item 1 DC80S1E.5.1‐7(182)
30 Door Hook Available as part of item 1 DC80S1E.5.1‐3(182)
31 Door Switch Strike Available as part of item 1 DC80S1E.5.1‐9(182)
32 Door Hinge Available as part of item 1 DC80S1E.5.1‐4(182)
33 Door Inner Frame Available as part of item 1 DC80S1E.5.1‐2(182)
34 Door Seal 4213 092 69461 DC80S1E.5.1‐8(182)
35 Door Filter 4213 092 69471 DC80S1E.5.1.1(182)
36 Door Inner Available as part of item 1 DC80S1E.5.1‐5(182)
37 Bottle Handle 4213 092 69481 DC80S1E.4‐2(182)
38 Bottle 4213 092 71281 DC80S1E.4‐1(182)
39 Pipe (Pump to Bottle) DC80S1E.1.1‐10(182)
40 Water Pipe Nozzle DC80S1E.4‐4
42 Overflow Water Pipe DC80S1E.1.1‐11(182)
41 Bottle Housing 4213 092 71301 DC80S1E.4‐5(182)
43 Heat Exchanger Door Pin Available as part of item 2 DC80S1E.6‐4(182)
44 Plinth Available as part of item 2 DC80S1E.6‐1(182)
45 Heat Exchanger Door Available as part of item 2 DC80S1E.6‐2(182)
46 Door Latch Available as part of item 2 DC80S1E.6‐3(182)
47 Lifter Available as part of item 9 DV60Q1E.7.1‐1(182)
48 Drum Wrapper Available as part of item 9 DC80S1E..7.1(182)
DRUM ASSEMBLY ‐EXPLODED VIEW 6
GENERAL DESCRIPTION ‐EXPLODED VIEW 1
CONTROL PANEL ASSEMBLY ‐EXPLODED VIEW 2
DOOR ASSEMBLY ‐EXPLODED VIEW 3
WATER BOTTLE ASSEMBLY ‐EXPLODED VIEW 4
4213 092 71291
PLINTH ASSEMBLY ‐EXPLODED VIEW 5

51 Front Panel Available as part of item 3 DC80S1E.5.2‐1(182)
52 Door Lock Assembly 4213 092 69491 DC80S1E.5.2‐4(182)
53 Microswitch Rocker DC80S1E.1.2‐13(182)
54 Microswitch Spring ( includes item 56) DC80S1E.1.2‐14(182)
55 Microswitch Bracket DC80S1E.1.2‐12(182)
56 Microswitch (Door) 4213 092 69501 XDQ09‐03(182)
59 Filter (Secondary) 4213 092 69511 DC80S1E.5.1.1(182)
60 Front Housing Seal 4213 092 69521 DC80S1E.1.2‐8(182)
61 Drum Seal 4213 092 69531 DC80S1E.1.2‐4(182)
62 Front Housing Inner Cover Available as part of item 67 DC80S1E.1.2‐2(182)
63 Lamp Lens Available as part of item 67 DC80S1E.1.2‐5(182)
64 Exhaust Thermistor 4213 092 69541 XDQ07‐03
65 Exhaust Thermistor Gasket Available as part of item 67 DC80S1E.1.2‐16(182)
66 Front Housing Outer Cover Available as part of item 67 DC80S1E.1.2‐3(182)
67 Front Housing (includes item 60 and 61) 4213 092 71481 DC80S1E.1.2‐1(182)
68 13mm Nut GB/T41‐2000
69 Washer XLD01‐10
70 Front Wheel Axle DC80S1E.1.2‐19(182)
71 Wheel DC80S1E.1.2.3(182)
72 M8 Hex Nut GB/T6177.1‐2000
73 Lamp Gasket Available as part of item 67 DC80S1E.1.2‐20(182)
74 Sensing Bar Available as part of item 67 DC80S1E.1.2‐10(182)
61 Drum Seal 4213 092 69531 DC80S1E.1.2‐4(182)
75 Rear Wheel Assembly 4213 092 71331 DC80S1E.1.2‐18(182)
76 Drum Rear Assembly ‐(Includes items 61, 2x 75 & 77) 4213 092 71341 DC80S1E.7.1(182)
77 Heater Assembly 4213 092 69551 DC80S1E.8‐1(182)
78 Foot 4213 092 71351 DC80S1E.1.1‐14(182)
79 Base Moulding 4213 092 71361 DC80S1E.1.1‐1(182)
80 Capacitor 4213 092 69561 XDQ11‐09
81 Pump 4213 092 69571 XDQ20‐01
82 Float 4213 092 71371 DC80S1E.1.1‐8(182)
83 Baffle Available as part of item 79 DC80S1E.1.1‐15(182)
84 Pump Cover 4213 092 71381 DC80S1E.1.1‐7(182)
85 Spring 4213 092 71391 DC80S1E.1.1.1‐4(182)
86 Re‐Circulating Fan 4213 092 69581 DC80S1E.1.1.1‐5(182)
87 Fan Washer 4213 092 71401 XLD01‐08
88 Motor Resilient Ring DC80S1E.1.1.1‐3(182)
89 Motor Mounting Ring DC80S1E.1.1.1‐2(182)
90 Motor 4213 092 69591 XDQ04‐15
91 Idler Washer 4213 092 71421 DC80S1E.1.1.1‐8(182)
92 Belt Pulley 4213 092 71171 DC80S1E.1.1.1.1(182)
93 Cooling Fan Cover 4213 092 71431 DC80S1E.1.1.1‐9(182）
94 Cooling Fan 4213 092 69601 DC80S1E.1.1.1‐6(182)
95 Cooling Air Inlet Duct 4213 092 71441 DC80S1E.1.1‐5(182)
96 Motor Mounting Bracket 4213 092 71451 DC80S1E.1.1.1‐1(182)
97 Re‐circulating Fan Cover 4213 092 71461 DC80S1E.1.1‐4(182)
98 Microswitch (Heat Ex) 4213 092 69611 XDQ09‐04
99 Heat Exchange
r
4213 092 69621 DC80S1E.1.1.2(182)
100 Cooling Air Duct Available as part of item 79 DC80S1E.1.1‐3(182)
101 Re‐Circulating Air Duct DC80S1E.1.1‐2(182)
102 Microswitch Cover DC80S1E.1.1‐13(182)
104 Microswitch (Float) 4213 092 69751 XDQ09‐05
FRONT PANEL ASSEMBLY ‐EXPLODED VIEW 7
FRONT HOUSING ASSEMBLY ‐EXPLODED VIEW 8
4213 092 71411
4213 092 71471
DRUM REAR ASSEMBLY ‐EXPLODED VIEW 9
BASE ASSEMBLY ‐EXPLODED VIEW 10
4213 092 71311
4213 092 71321

Error Codes – B96G8W
Display Error/Fault
E1 Thermistor on heater, O/C or S/C
E2 Heater fault
E3 Thermistor in exhaust, O/C or S/C
dOp Door open or heat exchanger not fitted properly
ErP Program selection error

B96G8W – PCB quick check
SW1 Rotary Switch LED1 Start/Pause LED7 Low Heat
SW2 Start/Pause LED2 End LED8 Quick
SW3 Delay Start LED3 Cooling LED9 Buzzer
SW4 Low Heat LED4 Drying LED10 (if fitted) Heat Exchanger
SW5 Quick LED5 Child lock LED11 Bottle Full
SW6 Buzzer LED6 Delay Start LED12 Filter
•It is recommended that the dryer is plugged into an Ammeter prior to the tests being carried out as this will help diagnose
any heater issues.
•To enter the PCB quick check mode, turn the rotary selector to the ‘OFF’ position. Press and hold the ‘Buzzer’ and ‘Delay
Start’ switches at the same time whilst rotating the rotary selector clockwise one step.
•The dryer should power up and the main display should flash ‘888’ and all other LED’s should flash. Follow then the
sequence below:
Procedure Item tested What should happen
1
Press SW2 (Start/Pause)
button LED12 (Filter) lights, dSP displayed on main display
2
Press SW2 (Start/Pause)
button LED11 (Bottle Full) lights, dSP displayed on main display
3
Press SW2 (Start/Pause)
button LED10 (Heat Exchanger) lights, dSP displayed on main display
4
Press SW2 (Start/Pause)
button LED1 (Start/Pause) lights, dSP displayed on main display
5
Press SW2 (Start/Pause)
button LED7 (End) lights, dSP displayed on main display
6
Press SW2 (Start/Pause)
button LED3 (Cooling) lights, dSP displayed on main display
7
Press SW2 (Start/Pause)
button LED4 (Drying) lights, dSP displayed on main display
8
Press SW2 (Start/Pause)
button
Switches and
LEDs
LED5 (Child lock) lights, dSP displayed on main display
9
Press SW6 (Buzzer)
button Buzzer LED3 (Buzzer) lights, buzzer should sound
10 Press SW5 (Quick) button Quick LED LED8 (Quick) lights, buzzer should sound
11
Press SW4 (Low Heat)
button
Low Heat
LED LED7 (Low Heat) lights, buzzer should sound
12
Press SW3 (Delay Start)
button
Delay Start
LED LED6 (Delay Start) lights, buzzer should sound
SW6
LED9
SW5 SW4 SW3 SW2 SW1
LED8 LED7 LED6 LED5 LED4 LED3 LED2
LED1
LED10 LED11 LED12

13
Press SW2 (Start/Pause)
button Sensing rods
The main display should show ‘1A0’. Open the dryer door and place
hands across the sensing rods. The main display should scroll down to
display a value in the range of ‘100’ to ‘105’. Remove hand and after a
second, the display should scroll back up to ‘1A0’. Shut the door.
14 Press SW2 (Start/Pause)
button
Exhaust
Thermistor
Checks the Exhaust Thermistor. The main display should show
typically ‘219’. If the device is open or short circuit, an error message
(E3) is displayed and dryer does not operate.
15 Press SW2 (Start/Pause)
button
Inlet
Thermistor
Checks the Inlet Thermistor. The main display should show typically
‘319’. If the device is open or short circuit, an error message (E1) is
displayed and dryer does not operate.
16 Press SW2 (Start/Pause)
button
Door
microswitch
If door closed, ‘4cd’ is displayed on the main display. If the door is
open, ‘4OP’ is displayed on the main display.
17 Press SW2 (Start/Pause)
button
Heat
exchanger
microswitch
If the exchanger is in position, ‘5cd’ is displayed on the main display. If
the exchanger is removed, ‘5OP’ is displayed on the main display.
18 Press SW2 (Start/Pause)
button
Motor rotates
anticlockwise
rotation
‘6LL’ is displayed on the main display and drum rotates anticlockwise
(open door to check)
19 Press SW2 (Start/Pause)
button
Motor rotates
clockwise
rotation
‘7rr’ is displayed on the main display and drum rotates clockwise (open
door to check)
20 Press SW2 (Start/Pause)
button
Heater 700W
element
‘8hL’ is displayed on the main display, drum rotates clockwise and
700W element is powered (current is roughly 4.5A)
21 Press SW2 (Start/Pause)
button
Heater
1500W
element
‘9hh’ is displayed on the main display, drum rotates clockwise and
1500W element is powered (current is roughly 7.5A)
22 Press SW2 (Start/Pause)
button
Check full
heater
‘hLh’ is displayed on the main display, drum rotates clockwise and both
sections of heater are powered (current roughly 10.5A)
23 Press SW2 (Start/Pause)
button
Float switch
position
Float is high (i.e. sump full) if ‘h’ is displayed on main display; float is
low (i.e. sump empty) if ‘L’ is displayed on main display.
24 Press SW2 (Start/Pause)
button
Pump and
float position
With water in the sump and the float switch tripped, ‘hPU’ will be
displayed. If the sump is empty, ‘LPU’ will be displayed.
The pump will then operate within 20 seconds. If the sump is full, the
water should be removed and the float will drop, with the display
changing from ‘hPU’ to ‘LPU’. If the pump works correctly, the display
will show ‘LPS’. If this does not happen (i.e. faulty pump or jammed
float switch), an error code will be displayed on the main display.
25 Press SW2 (Start/Pause)
button Rotary Switch Display should show ‘2:50’. Further rotation of the rotary switch will
then show the drying time of the relevant program selected.
•Turn the rotary selector to the ‘OFF’ position to exit test mode.
I Warburton 18-08-16

B96G8W AND B93G8W DISASSEMBLY GUIDE
Fixings:
There are five screw types associated with this appliance:
(A) (B) (C) (D) (E)
A – general common fixing screw, found in a multitude of locations
B – Countersunk screw, found holding metal front panel (part 51) to the plastic front housing (part 67)
C – earthing screw, found in four locations (2 holding earth wires to side panel; 2 holding front panel to side panel)
D – top cover location screws, found in two locations on the top of the cabinet holding the top cover onto the dryer
E – motor mounting bracket fixing screws, found in four locations holding the motor brackets to the base of the dryer
Tools required:
PZ1 type screwdriver
Thin‐nose pliers
14mm socket set and extension
Terminal screwdriver
In order to replace:
•The PCB in the control panel, follow steps 1‐3.
•The door assembly and door microswitch, follow steps 1‐6.
•The capacitor, follow steps 1‐13.
•The heater, follow steps 1, 9 and 10. Underneath the insulation, remove 9 screws (A) from the cover to release the heater
assembly.
•The drum, follow steps 1‐20.
•The belt, follow steps 1‐20 and 26‐28.
•The heat exchanger microswitch, follow steps 1‐20.
•The motor, follow steps 1‐37.
•The belt pulley, follow steps 1‐20, 26‐28 and 36.
•The pump, follow steps 1‐25, 29‐31 and 38‐42.
ONCE REPAIRED, ALWAYS ENSURE THAT ELECTRICAL SAFETY CHECKS ARE CARRIED OUT

To disassemble the appliance:
1) Remove 2 screws
(A) from the rear of
the top cover. Lift
the rear of the top
cover and slide
towards the rear of
the dryer.
2) Remove the bottle
from the front of
the appliance.
3) Remove 3 screws
(A) from the top of
the control panel.
Unclip the control
panel and remove
the connectors.
4) Open the door in
the plinth
assembly. Remove
the 3 screws (A).
Lift the bottom of
the cover and pull
away from the
dryer.

5) Open the dryer
door and remove
the 5 screws (B),
leaving the single
screw above the
door catch and the
four screws in the
door hinges in
position.
6) Shut the door and
remove the 2
screws (C) from the
bottom of the front
panel. Remove the
2 screws (A) from
the top of the front
panel. The front
panel/door
assembly can now
come away from
the dryer.

7) In the top of the
dryer, undo the
two screws (C)
holding the loom
harness to the side
panel.
8) Remove the wiring
harness from the 4
cable clips on the
side panel.
9) Remove the brown
wire and two blue
wires that are part
of the wiring
harness from the
terminal block.

10) Remove 14 screws
(A) from the
backpanel
assembly. Lift the
backpanel away.
11) Remove 3 screws
(A) from the rear of
the right hand side
panel.

12) Remove 1 top
cover support
screw (D) from the
top of the right
hand side panel.
13) Remove 5 screws
(A) from the front
of the right hand
side panel. The
right hand side
panel should now
be free and come
away from the
dryer.

14) De‐tension the
drive belt by lifting
the spring out of
the plastic base of
the dryer.
15) At the rear of the
dryer, unclip the
wiring harness
from the three
cable clips and un‐
couple the 6‐way
connector which
goes to the heater.

16) Unclip the two
pipes from the 3
pipe clips on the
rear right hand side
of the dryer.
17) On the drum rear
assembly, undo 3
screws (A) which
attach the drum
rear assembly to
the re‐circulating
air duct.

18) Remove 2 screws
(A) holding the
drum rear
assembly to the
left hand side
panel. Lift the
drum rear
assembly away.
19) Remove the belt
from the top of the
drum (note that
the belt is still on
the motor shaft at
this stage).
20) Lift the drum out of
the cabinet.

21) Unclip the two
pipes from the rear
of the bottle
housing.
22) Unscrew 2 screws
(A) from the left
hand side panel
which hold the
bottle housing in
position.
23) Unscrew 1 screw
(A) from the
bottom of the left
hand side panel.