Wickes PSC1904.1 User manual

PSC1904.1
223745
CIRCULAR SAW
1400W

2
CONTENTS
GENERAL POWER TOOL SAFETY WARNINGS 3
7
8
9
9
10
11
15
16
16
16
18
COMPONENT LIST
ACCESSORIES
SYMBOLS
TECHNICAL DATA
NOISE INFORMATION
OPERATING INSTRUCTIONS
MAINTENANCE
WORKING HINTS FOR YOUR CIRCULAR SAW
TROUBLESHOOTING
ENVIRONMENTAL PROTECTION
DECLARATION OF CONFORMITY

3
WARNING! Read all safety warnings,
instructions, illustrations and specifications
provided with this power tool. Failure to follow all
instructions listed below may result in electric shock, re
and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR
FUTURE REFERENCE.
The term “power tool” in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
1. WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause you
to lose control.
2. ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodied plugs and matching outlets will
reduce risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase
the risk of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords increase
the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric
shock.
f) If operating a power tool in a damp location is
unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of
electric shock.
3. PERSONAL SAFETY
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication. A moment of inattention while operating
power tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection. Protective equipment such as
dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking up
or carrying the tool. Carrying power tools with your
nger on the switch or energising power tools that have
the switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result
in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control of
the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair and clothing away
from moving parts. Loose clothes, jewellery or long
hair can be caught in moving parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
h) Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety principles. A careless action can
cause severe injury within a fraction of a second.
4. POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct
power tool for your application. The correct power
tool will do the job better and safer at the rate for which
it was designed.
b) Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and must be
repaired.
c) Disconnect the plug from the power source and/
ORIGINAL INSTRUCTION
GENERAL POWER TOOL SAFETY WARNINGS

4
SAFETY INSTRUCTIONS FOR ALL SAWS
Cutting procedures
a) DANGER: Keep hands away from cutting area and the blade. Keep your second hand on auxiliary
handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade.
b) Do not reach underneath the workpiece. The guard cannot protect you from the blade below the workpiece.
c) Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade teeth should be
visible below the workpiece.
d) Never hold the workpiece in your hands or across your leg while cutting. Secure the workpiece to a
stable platform. It is important to support the work properly to minimise body exposure, blade binding, or loss of
control.
e) Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting tool
may contact hidden wiring or its own cord. Contact with a “live” wire will also make exposed metal parts of the
power tool “live” and could give the operator an electric shock.
f) When ripping, always use a rip fence or straight edge guide. This improves the accuracy of cut and reduces the
chance of blade binding.
g) Always use blades with correct size and shape (diamond versus round) of arbour holes. Blades that do not
match the mounting hardware of the saw will run off-centre, causing loss of control.
h) Never use damaged or incorrect blade washers or bolt. The blade washers and bolt were specially designed for
your saw, for optimum performance and safety of operation.
Further safety instructions for all saws
Kickback causes and related warnings
— kickback is a sudden reaction to a pinched, jammed or misaligned saw blade, causing an uncontrolled saw to lift up and
out of the workpiece toward the operator;
— when the blade is pinched or jammed tightly by the kerf closing down, the blade stalls and the motor reaction drives the
unit rapidly back toward the operator;
— if the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface
of the wood causing the blade to climb out of the kerf and jump back toward the operator.
Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper
precautions as given below.
a) Maintain a rm grip with both hands on the saw and position your arms to resist kickback forces.
Position your body to either side of the blade, but not in line with the blade. Kickback could cause the saw to
jump backwards, but kickback forces can be controlled by the operator, if proper precautions are taken.
b) When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw
or remove the battery pack, if detachable, from
the power tool before making any adjustments,
changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are dangerous
in the hands of untrained users.
e) Maintain power tools and accessories. Check
for misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation. If
damaged, have the power tool repaired before
use. Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions and
the work to be performed. Use of the power tool for
operations different from those intended could result in
a hazardous situation.
h) Keep handles and grasping surfaces dry, clean
and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and
control of the tool in unexpected situations.
5. SERVICE
a) Have your power tool serviced by a qualied
repair person using only identical replacement
parts. This will ensure that the safety of the power tool
is maintained.

5
motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the
work or pull the saw backward while the blade is in motion or kickback may occur. Investigate and take corrective actions
to eliminate the cause of blade binding.
c) When restarting a saw in the workpiece, centre the saw blade in the kerf so that the saw teeth are
not engaged into the material. If a saw blade binds, it may walk up or kickback from the workpiece as the saw is
restarted.
d) Support large panels to minimise the risk of blade pinching and kickback. Large panels tend to sag
under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the
edge of the panel.
e) Do not use dull or damaged blades. Unsharpened or improperly set blades produce narrow kerf causing excessive
friction, blade binding and kickback.
f) Blade depth and bevel adjusting locking levers must be tight and secure before making the cut. If blade
adjustment shifts while cutting, it may cause binding and kickback.
g) Use extra caution when sawing into existing walls or other blind areas. The protruding blade may cut objects
that can cause kickback.
Safety instructions for circular saws with inner pendulum guard
Lower guard function
a) Check the lower guard for proper closing before each use. Do not operate the saw if the lower guard
does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If the
saw is accidentally dropped, the lower guard may be bent. Raise the lower guard with the retracting handle and make
sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
b) Check the operation of the lower guard spring. If the guard and the spring are not operating properly,
they must be serviced before use. Lower guard may operate sluggishly due to damaged parts, gummy deposits, or
a build-up of debris.
c) The lower guard may be retracted manually only for special cuts such as “plunge cuts” and “compound
cuts.” Raise the lower guard by retracting handle and as soon as the blade enters the material, the lower guard must be
released. For all other sawing, the lower guard should operate automatically.
d) Always observe that the lower guard is covering the blade before placing the saw down on bench or
oor. An unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of
the time it takes for the blade to stop after switch is released.
1. Use only saw blades recommended by the manufacturer, which conform to EN 847-1, if intended for wood and
analogous materials.
2. Do not use any abrasive wheels.
3. Use only blade diameter(s) in accordance with the markings.
4. Identify the correct saw blade to be used for the material to be cut.
5. Use only saw blades that are marked with a speed equal or higher than the speed marked on the tool.
WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may
result in serious injury.
Save all warnings and instructions for future reference.
These lasers do not normally present an optical hazard although staring at the beam may cause ash blindness.
Do not stare directly at the laser beam. A hazard may exist if you deliberately stare into the beam, please observe all
safety rules as follows:
1. The laser shall be used and maintained in accordance with the manufacturer’s instructions.
2. Never aim the beam at any person or an object other than the work piece.
3. The laser beam shall not be deliberately aimed at another person and shall be prevented from being directed
ADDITIONAL SAFETY RULES FOR YOUR CIRCULAR SAW
GENERAL SAFETY WARNINGS FOR YOUR LASER

6
towards the eye.
4. Always ensure the laser beam is aimed at a sturdy work piece without reective surfaces, e.g. wood or rough-
coated surfaces are acceptable. Bright shiny reective sheet steel or similar is not suitable for laser applications
as the reective surface may direct the laser beam back at the operator.
5. Do not change the laser device with a different type. The manufacturer or an authorized agent must carry out
repairs.
6. CAUTION: Use of controls or adjustments other than those specied herein may result in hazardous radiation
exposure.
Additional safety warning for class 2 laser
The laser device tted to this tool is CLASS 2 with a maximum radiation of 1.5mW and 650nm wavelength.
CLASS 2 LASER RADIATION, DO NOT STARE INTO BEAM
GENERAL SAFETY WARNINGS FOR YOUR LASER

7
COMPONENT LIST
2
3
21
20
4
1
5
6
7
8
9
1012 11
13
17
19
18
14
15
16
25

8
ACCESSORIES
Front handle Safety On/off switch
On/off switch for laser Lock-off button
Upper xed guard
Base plate angle scale
Parallel guide lock knob
Base plate bevel lock knob
Cutting mark, 45°
Cutting mark, 0°
Parallel guide
Saw blade
Outer ange
Blade bolt
Lower blade guard
Hex Key 1
Parallel Guide 1
Blade:190mm X 24T 1
Vacuum adapter 1
We recommend that you purchase your accessories from the same store that sold you the tool. Refer to the accessory
packaging for further details. Store personnel can assist you and offer advice.
Base plate
Lower guard lever
Vacuum adapter
Soft grip handle
On/off switch
Lock-off button
Cutting depth scale
Cutting depth lock knob
Hex key (See Fig. A1)
Spindle lock button (See Fig. A1)
Inner ange (See Fig. A3)
Laser aperture
1
3
2
4
6
5
7
8
10
9
11
12
16
20
14
18
13
17
21
15
19
22
23
24
25

9
SYMBOLS
TECHNICAL DATA
To reduce the risk of injury, read all of this
instruction manual
Warning
Wear ear protection
Wear eye protection
Wear dust mask
Wear protective gloves
Double insulated
Waste electrical products must not be
disposed of with household waste. Please
recycle where facilities exist. Check with
your local authorities or retailer for recycling
advice.
Do not stare into beam
Laser radiation
Lock
Unlock
Voltage
Power input
No load speed
Blade size
Blade bore
Cutting capacity
90°
45°
Bevel capacity
Protection class
Machine weight
230-240V~50Hz
1400W
4800/min
190mmX24T
20mm
65mm
45mm
0-45°
/II
3.86kg

10
Vibration total values (triax vector sum) determined according to EN 62841:
Cutting wood
Vibration emission value: ah,W = 1.3 m/s2(main handle)
Vibration emission value: ah,M = 1.1 m/s2(auxiliary handle)
Uncertainty K = 1.5 m/s²
The declared vibration total value and the declared noise emission value have been measured in accordance with a
standard test method and may be used for comparing one tool with another.
The declared vibration total value and the declared noise emission value may also be used in a preliminary assessment
of exposure.
WARNING! The vibration and noise emissions during actual use of the power tool can differ from the declared
value depending on the ways in which the tool is used especially what kind of workpiece is processed dependant
on the following examples and other variations on how the tool is used:
How the tool is used and the materials being cut or drilled.
The tool being in good condition and well maintained.
The use of the correct accessory for the tool and ensuring it is sharp and in good condition.
The tightness of the grip on the handles and if any anti vibration and noise accessories are used.
And the tool is being used as intended by its design and these instructions.
This tool may cause hand-arm vibration syndrome if its use is not adequately managed.
WARNING! To be accurate, an estimation of exposure level in the actual conditions of use should also take
account of all parts of the operating cycle such as the times when the tool is switched off and when it is running
idle but not actually doing the job. This may signicantly reduce the exposure level over the total working period, helping
to minimize your vibration exposure risk.
Always use sharp chisels, drills and blades.
Maintain this tool in accordance with these instructions and keep well lubricated (where appropriate).
If the tool is to be used regularly then invest in anti vibration and noise accessories.
Plan your work schedule to spread any high vibration tool use across a number of days.
VIBRATION INFORMATION
NOISE INFORMATION
A weighted sound pressure LpA: 89 dB(A)
A weighted sound power LwA: 100 dB(A)
KpA & KwA 3.0dB(A)
Wear ear protection.

11
OPERATING INSTRUCTIONS
NOTE: Before using the tool, read the instruction book carefully.
Intended Use
The machine is intended for lengthways and crossways cutting of wood with straight cutting lines as well as bevel
angles to 45° while resting rmly on the work piece.
ASSEMBLY
1. CHANGING A SAW BLADE (SEE FIG. A1-A3)
WARNING:
•Before performing any maintenance or
adjustment, remove the plug from the socket.
•Wear protective gloves when mounting the
saw blade. Danger of injury when touching
the saw blade.
•Only use saw blades compatible with this
machine, check details in these instructions.
•Do not use grinding discs as the cutting tool
under any circumstances.
- Removing
1) Press the spindle lock button and keep it depressed.
2) Loosen the blade bolt in anti-clockwise direction
with the hex key. Remove the the blade bolt, the
washer (a) and the outer ange.
3) Tilt back the lower blade guard and hold it firmly with
the lower guard lever. Remove the old saw blade.
- Mounting
1) Clean the saw blade and all the clamping parts to be
assembled.
2) Tilt back the lower blade guard and hold it firmly with
the lower guard lever. Place the new saw blade onto
the inner flange.
3) Re-position the outer flange back on the centre of
the blade. Press and hold the spindle lock again.
Aseemble the washer (a) and the blade bolt onto the
outer flange. Use the hex key to tighten the blade
bolt in clockwise direction firmly.
NOTE:
•Take care that the mounting positions of the inner
ange and outer ange are correct. (SEE Fig. A3)
• When mounting: Ensure that the cutting direction
of the teeth (direction of arrow on saw blade) and
the direction-of-rotation arrow on the blade guard
match.
• Blade teeth are very sharp. for best cutting
results ensure you use a saw blade suited to the
material and cut quality you need.
a
11
24
10
12
Fig. A3
1
2
22
23
Fig. A1
1
2
Fig. A2

12
Fasten the vacuum adapter onto the dust extraction
outlet until it latches. Secure in position using the screw
provided. Connect a suitable vacuum hose to the adapter.
NOTE: The vacuum adapter must not be mounted when
no external dust extraction is connected. Otherwise there
is danger of the extraction system becoming clogged.
Clean the vacuum adapter regularly to ensure optimum
dust extraction. The vacuum cleaner must be suitable for
the material to be worked.
NOTE: Use of vacuum extraction does not negate the
need to wear personal protective equipment, especially
respiratory protective equipment.
2. VACUUM ADAPTER (SEE FIG. B)
ADJUSTING
Turn the cutting depth lock knob anti-clockwise to
loosen, and raise the saw body away from the base
plate. Set the required cutting depth by aligning the
triangle symbol (b) (at the rear of the upper xed
guard) with the cutting depth scale. Turn the cutting
depth lock knob clockwise to lock the cutting depth.
When set correctly, the blade teeth should not
protrude further than 3mm beneath the workpiece.
NOTE:
It is best to carry out a trial cut before cutting
your workpiece.
1. ADJUSTING THE CUTTING DEPTH (SEE FIG. C1, C2)
2. ADJUSTING THE BEVEL ANGLE (SEE FIG. D1, D2)
Turn the base plate bevel lock knob anti-clockwise to loosen, and tilt the machine away from the base plate. Set the
required bevel angle by aligning the triangle symbol (c) with the base plate angle scale.
Tighten the base plate bevel lock knob by turning it in clockwise direction.
WARNING: Do not use the depth of cut scale when making bevel cuts due to possible inaccuracy.
Fig. B
Fig. C1
Fig. C2
b
1
2

13
Fig. D2Fig. D1
OPERATION
Your switch is locked off to prevent accidental starting.
Depress lock off button then on/off switch and release
lock off button. Your switch is now on. To switch off just
release the on/off switch.
The blade may continue to rotate after switching off. Wait
until the machine comes to a complete stop before
setting down.
2. SAFETY ON/OFF SWITCH (SEE FIG. F) Fig. F
Fig. C2
2
1
c
Always hold your saw rmly with both hands when
operating.
1. HAND GRIP POSITION (SEE FIG. E)
Fig. E
1
2
3. ADJUSTING THE PARALLEL GUIDE (SEE FIG. G1, G2)
It is used for making cuts parallel to a workpiece edge at a chosen distance. First turn the parallel guide lock knob anti-
clockwise to loosen, then slide the parallel guide arm through the xture to achieve the required cutting distance, then
tighten the lock knob by turning it clockwise to securely clamp the parallel guide.
NOTE: It is best to carry out a trial cut before cutting your workpiece.

14
There is a cutting guide notch on the front of the base
plate for use with the parallel guide.
For straight cuts, use the 0º guide mark to align with your
parallel guide scale.
For a 45º bevel cut, use the 45º guide mark to align with
your parallel guide scale.
Securely clamp the parallel guide. Always make a trial cut
to check the setting.
Fig. H1
Fig. H2
4. CUTTING GUIDE (SEE FIG. H1, H2)
Fig. G2
Fig. G1
0º
45º
5. BEVEL CUTS
Follow the instructions in ADJUSTING THE BASE PLATE ANGLE in ADJUSTING section to set required bevel angle
between 0° and 45°. Do not use the depth of cut scale when making bevel cuts due to possible inaccuracy.

15
IMPORTANT NOTE: Never stare directly
into the laser beam and never point the
beam at anybody. The laser beam energy is
extremely harmful to your eyes.
The laser guide is for the purpose of precision cutting.
Depress the on/off switch for laser, the laser guide then
projects a visible red line on the workpiece surface.
Make your cut along the red line. The laser will turn off
automatically if the saw is turned off.
NOTE: The sawdust may block the laser beam, clean the
laser lens periodically.
6. USING THE LASER GUIDE (SEE FIG. I1, I2)
Fig. I2
Fig. I1
25
If your power tool becomes too hot, run your circular saw no load for 2-3 minutes to cool the motor. Avoid prolonged
usage at very low speeds.
Always use a blade suited to the material and material thickness to be cut. The quality of cut will improve as the number
of blade teeth increases.
Always ensure the work-piece is rmly held or clamped to prevent movement. Support large panels close to the cut line.
Any movement of the material may affect the quality of the cut. The blade cuts on the upward stroke and may chip the
uppermost surface or edges of your work piece. When cutting, ensure your uppermost surface is a non-visible surface
when your work is nished. Feeding too fast signicantly reduces the performance of the machine and shortens the life
of the saw blade. Always face the good side of the work-piece down, to ensure minimum splintering. Only use sharp saw
blades of the correct type.
WORKING HINTS FOR YOUR CIRCULAR SAW

16
Remove the plug from the socket before carrying out any adjustment, servicing or maintenance.
Your power tool requires no additional lubrication or maintenance. There are no user serviceable parts in your power
tool. Never use water or chemical cleaners to clean your power tool. Wipe clean with a dry cloth. Always store your
power tool in a dry place. Keep the motor ventilation slots clean. Keep all working controls free of dust. Occasionally you
may see sparks through the ventilation slots. This is normal and will not damage your power tool.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualied persons in
order to avoid a hazard.
1. If your power tool does not start, check it is plugged in, switched on and the fuse is intact.
2. If your power tool use in low efciency, check the tool speed and type of accessory.
3. If a fault can not be rectied, return the tool to an authorized dealer for repair.
MAINTENANCE
TROUBLESHOOTING
ENVIRONMENTAL PROTECTION
Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist.
Check with your Local Authority or retailer for recycling advice.

17
PLUG REPLACEMENT (ONLY FOR REWIRABLE PLUG OF UK &
IRELAND)
If you need to replace the tted plug then follow the instructions below.
IMPORTANT
The wires in the mains lead are colored in accordance with the following code:
Blue = Neutral
Brown = Live
As the colors of the wires in the mains lead of this appliance may not correspond with the colored markings
identifying the terminals in your plug, proceed as follows. The wire which is colored blue must be connected to
the terminal which is marked with N. The wire which is colored brown must be connected to the terminal which is
marked with L.
WARNING:
Never connect live or neutral wires to the earth terminal of the plug. Only t an approved 13A BS1363/A plug
and the correct rated fuse.
Note: If a moulded plug is tted and has to be removed take great care in disposing of the plug and severed cable, it
must be destroyed to prevent engaging into a socket.
13 Amp fuse approved
to BS1362
Connect
Blue to N
(neutral)
Outer sleeve
rmly clamped
Brown L(live)
Cable grip

18
DECLARATION OF CONFORMITY
We,
Wickes Building Supplies Limited
Declare that this product: CIRCULAR SAW
Description and SKU code: 223745
Complies with the following Directives and Regulations:
2006/42/EC, Machinery Directive
2014/30/EU, Electromagnetic Compatibility Directive
2011/65/EU & (EU)2015/863 (RoHS), Restriction of Hazardous Substances Directive
and conforms to the following standards:
Standards specic to this product:
EN 62841-1
EN 62841-2-5
EN 55014-1
EN 55014-2
EN 61000-3-2
EN 61000-3-3
28th January, 2021
Philip Ansell
Category Technical Manager
Wickes
Vision House
19 Colonial Way
Watford
WD24 4JL”

Customer Helpline 0345 2005409