Wilbar Optimum OVAL User manual

1
OVAL
INSTRUCTIONS
95-0771
by Wilbar

2
ABOVE GROUND POOL SAFETY PLEASE READ BEFORE INSTALLATION
FAILURE TO HEED THESE WARNINGS CAN RESULT IN PERMANENT INJURY, PARALYSIS FROM
A BROKEN NECK, ELECTROCUTION OR DROWNING. THIS POOL IS NOT DESIGNED FOR DIVING
OR JUMPING! DANGEROUS INJURY CAN RESULT,SHALLOW WATER
Your pool contains a large quantity of water, and is deep enough to present inherent dangers to life and health unless the following safety rules are strictly observed. First-time
users run the highest risk of injury. Make sure everyone understands and encourage all users especially children to learn how to swim. Learn Basic Life Support (Cardiopulmo-
nary Resuscitation-CPR) and refresh this knowledge regularly. Instruct all pool users, including children, what to do in case of an emergency. Keep a working phone and a list
of emergency phone numbers near the pool. This can make a life-saving difference in the event of an emergency. To insure your pool is used safely you MUST observe the
following safety precautions:
NO JUMPING OR DIVING
The top rail of your pool is not a walkway and must not be used for jumping
or diving. Do not permit jumping or diving into the pool from a deck or the
top rail of the pool. Diving or jumping into the pool can result in serious
injury.
2. NEVER USE THE POOL ALONE
Never permit the pool to be used unless it is attended by at least one
person other than the bather. Someone should always be available to lend
assistance in an emergency. Designate a competent adult to supervise the
pool each time it is being used. Vigilant supervision of weak swimmers and
non-swimmers by a competent adult is required at all times, remembering
that children under ve are at the highest risk of drowning.
3. NEVER LEAVE CHILDREN UNATTENDED
Never leave a child alone and unsupervised in or near the pool—not even
for a second. There is no substitute for constant adult supervision.
4. NO ROUGH PLAY
Do not permit “rough-playing” in and around your pool. Surfaces can
become slippery and hazardous when wet.
5. LIGHT THE POOL AT NIGHT
If the pool is used after dusk, adequate lighting must be provided. Illumina-
tion in the pool area must be sufcient to clearly judge pool depth and all
features in and around the pool. For lighting recommendations, consult your
local licensed electrical contractor.
6. RESTRICT ACCESS TO THE POOL
Do not leave chairs or other furniture beside the pool that could be used by
a child to climb up into the pool. Ladders must be removed whenever the
pool is unattended. A fence with a lockable gate around the pool or yard is
strongly recommended and may be required by law in some jurisdictions.
Secure doors and windows, where applicable to prevent unauthorized ac-
cess to the swimming pool. Remove all toys from the swimming pool and
surrounding area when not in use to avoid attracting children to the pool.
Barriers, pool covers, pool alarms or similar safety devices are helpful aids,
but they are not substitutes for continuous adult supervision.
7. NO ALCOHOL OR DRUGS
Never drink alcoholic beverages or use any intoxicants which could hinder
your judgment and reexes.
8. KEEP YOUR POOL CLEAN AND SANITARY
Your lter system will remove suspended particles from the water and the
surface skimmer will remove insects, leaves and other debris from the
water surface. Use the correct pool chemicals as directed to destroy harm-
ful bacteria and prevent formation of algae. Remember, unsanitary water is
a serious health hazard.
9. KEEP OFF TOP LEDGES
Do not walk on top ledges. They can be slippery and they are not a walk-
way.
10. POOL COVER SAFETY
The cover must have a tamperproof locking retainer cable that positions
the cover around the pool wall and keeps it securely in place. Never allow
anyone, especially small children on the cover. Asphyxiation or drown-
ing could result. Be sure to remove pool cover completely from the water
surface before entering the pool. When purchasing any pool cover, please
consult a swimming pool professional.
11. ELECTRICAL HAZARD
Never touch or attempt to service electrical equipment, including the lter
when your body and/or the ground is wet. Electrocution or permanent
injury due to high voltage (120V AC) could result. The pool should be
bonded in accordance with Section 680-26 of the National Electrical Code.
For further assistance contact your dealer or a local licensed electrician.
Do not use pool during electrical or rain storms.
12. SAFETY ROPE & POLE
Keep a safety rope 1/4" by 50" with a otation buoy with an outside
diameter of 15". Have accessible in a prominent area by your pool. Keep a
pole not less that 16 feet (4,88m) long with a blunt or hook end available
at pool side in case of emergencies. Weak swimmers and non-swimmers
should wear personal protection equipment when using the pool.
13. POOL CHEMICALS
Store pool chemicals out of the reach of children. Do not place chlorine,
chlorine tablets or sticks directly into skimmer, or winterize your pool with
liquid chlorine. Damage to the skimmer, pool liner and lter will result.
Failure to obey this instruction will void all component warranties. Always
follow Chemical Manufacturer’s instructions when storing, handling and
dispensing pool chemicals.
14. CHECK FOR DAMAGE
Periodically check your pool and ladder components for damage and wear.
Be sure all screws are in place. Replace all damaged or worn components
and tighten all screws before you use the pool, deck or ladders. At rst
sign remove rust and touch up immediately.
15. POOL PARTS
Never modify the pool or accessories, or remove or drill holes in the pool,
deck or ladder components unless instructed. Your pool wall is made of
thin metal, there is an inherent cut hazard with metal so use gloves during
installation. Always use Original Equipment Manufactured parts for your
replacement parts.

3
ABOVE GROUND POOL SAFETY PLEASE READ BEFORE INSTALLATION
SAFETY STICKERS
The safety stickers must be installed as per following instructions.
Failure to properly install warning labels will void warranty. Failure
to mount these safety labels may subject you to substantial liability
in case of injury. These warning are not to be removed under any
circumstances! If they become discolored or fall off please request
replacements which will be sent at no charge.
SITE CHOICE AND PREPARATION:
• Site choice and preparation is your responsibility
• All parts to be handled with care and free of dirt and debris
• Conrm you have all parts
• Assure entire framework is level
• Pool rupture due to improper installation could cause serious
property damage
FOLLOW ALL SAFETY INSTRUCTIONS
Read and follow all safety instructions packaged with pool, ladder,
deck or any other accessory. Additional pool safety publications can
be obtained by contacting: The Association of Pool & Spa Profession-
als (www.apsp.org)
IMPORTANT: IN ORDER FOR
YOUR POOL WARRANTY TO
BE DEEMED VALID YOU MUST
REGISTER YOUR POOL AT:
WWW.MYPOOLWARRANTY.COM
PLACE SIGNS ON LINER ABOVE WATER LINE,
OPPOSITE ENTRY TO POOL
PLACE SIGNS ON WALL NEXT TO POOL ENTRY
REMEMBER TO WATCH CHILDREN

4
PLEASE READ BEFORE INSTALLATION
CONGRATULATIONS on becoming the owner of a new above ground
swimming pool. This is the instruction packet for installing your
swimming pool. The following are some helpful hints that you should
take into consideration before installing your pool
• Read through the entire instruction booklet before you
begin. This will enable you to nd out exactly what is involved
with installing your swimming pool before you begin.
• DO NOT AT TEMPT INSTALLATION IN WINDY OR GUSTY
WEATHER. This will not only make installation more difcult,
it may result in damage to your pool before it is completely
installed.
• You will probably nd that Steps 1, 2 and 3 will be the most
labor intensive and time consuming steps, although we have
broken down the installation into many simple steps, Once you
have completed those two steps you should nd that the rest of
the installation moves along much more quickly.
• Time estimate to install the round pool, excluding earthworks
and lling, is about half a day. You will need at least 3 people to
help with installation.
• Please be sure to review all safety material and local codes
before beginning your installation. There is a yellow safety
envelope packed with your pool. This envelope contains safety
material and warning stickers to be placed on your pool. If
you are missing any of these items please contact your dealer
or the factory to obtain it. The warranty is void if all safety
precautions are not followed.
• In the event that you need to make a warranty claim, it is
important to know the size and model of your swimming pool
in order to expedite the handling of your claim. Please ll in
the information below and keep for your records. All of this
information can be found on the labels attached to the cartons
your pool is packed in.
INTRODUCTION
NAME OF POOL:
SIZE OF POOL:
DATE OF PURCHASE:
NAME OF POOL WALL:
NAME OF LINER:

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TABLE OF CONTENTS
POOL CONSTRUCTION - OVAL POOL
COMPONENTS CHECK LIST 6-8
PARTS PER POOL SIZE 9-11
TOOLS & MATERIAL NEEDED 12
SELECT A POOL LOCATION 13
CREATE A FOUNDATION 14
CREATE TRENCH 15-19
ASSEMBLE CHANNEL 20
STRAIGHT PANEL INSTALLATION 21-22
CURVED PANEL INSTALLATION 23-24
A FRAME INSTALLATION 25
BOTTOM STRAP INSTALLATION 26-27
FILL TRENCH WITH CONCRETE 28
SKIMMER INSTALLATION 29-30
RETURN FITTING INSTALLATION 30
CREATE POOL COVE 31
INSTALL PLASTIC TOP RAIL 31
INSTALL LINER 32
FILL WITH WATER 32
INSTALL FACE PLATE 32-33
INSTALL TOP RAIL CLIPS 33
SECTION 1 - OPTIMUM
OVAL ABOVE GROUND
COMPONENTS CHECK LIST 34-36
PARTS PER POOL SIZE 37-39
TOOLS & MATERIAL NEEDED 40
SELECT A POOL LOCATION 41
CREATE A FOUNDATION 42
CREATE TRENCH 43-47
ASSEMBLE CHANNEL 48
STRAIGHT PANEL INSTALLATION 49-50
CURVED PANEL INSTALLATION 51-52
A FRAME INSTALLATION 53
BOTTOM STRAP INSTALLATION 54-55
ADD REBAR 56
FILL TRENCH WITH CONCRETE 57
INSTALL CONCRETE COLLAR 57
SKIMMER INSTALLATION 58-59
RETURN FITTING INSTALLATION 59
CREATE POOL COVE 60
INSTALL PLASTIC TOP RAIL 60
INSTALL LINER 61
FILL WITH WATER 61
INSTALL FACE PLATE 61-62
INSTALL TOP RAIL CLIPS 62
ADD BACKFILL 63
SECTION 2 - OPTIMUM
OVAL SEMI-INGROUND
AND INGROUND

6
SECTION 1 - OPTIMUM OVAL ABOVE GROUND POOL
POOL
1 Panels
2 Bottom Plates
3 Top Rail
4 Cap Screws - 1/2”
5 Top Rail Clips
6 Splines, Long
7 Bolts, Long Hex Head - 2 1/2”
8 Nut
9 Skimmer Foam Insert
10 White Skimmer Plate (outside)
11 Gray Skimmer Plate (inside)
12 White Return Plate
13 Bolts, Long Flat Head - 2 1/4”
14 T Nut
15 Skimmer Mount Kit (see below)
16 Return Fitting
17 Vinyl Liner (not shown)
Skimmer Mount Kit
A Skimmer
B Double Layer Gasket
C Face Plate
D Screw, Pan Head
E Screw, Flat Head
Note: For complete skimmer and return tting parts
and assembly, see skimmer instruction attached.
COMPONENTS CHECK LIST

7
SECTION 1 - OPTIMUM OVAL ABOVE GROUND POOL
POOL (Straight Section)
18 Panels, Straight
19 Channel, Long
20 Channel, Short
21 Washer
22 Screw, Hex 3/4"long
23 Straight Panel Connector
24 Spline, Short
25 Spline, Extended
26 A Frame
27 A Frame Cover
28 Screw, Flat Head 2"long
29 Top Rail, Straight
30 Rebar - optional
14
COMPONENTS CHECK LIST

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SECTION 1 - OPTIMUM OVAL ABOVE GROUND POOL
POOL (Straps)
31 Strap, 64"
32 Screw 8x1/2"Hex Head TEK
33 Screw, Hex 1"long
34 Screw, Hex 8"long
35 Hold Down Plate
Note: Hold down plates may change
as they are attached.
COMPONENTS CHECK LIST

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SECTION 1 - OPTIMUM OVAL ABOVE GROUND POOL
PART PART NO. 16 X 24 16 X 28 16 X 32 18 X 30 18 X 34
1Panels
16FT Radius Curved Panel 74-5/8 77055 7 7
16FT Radius Curved Panel-R 74-5/8 77071 1 1
18FT Radius Curved Panel 83-3/4 77056 7
18FT Radius Curved Panel-R 83-3/4 77072 1
2Bottom Plate 77004 6 6 6
3Top Rail, Curved
Top Rail (77 1/16"long) 77006 8 8
Top Rail (86 9/16"long) 77007 8
4Cap Screws, 1/2"long 99-0138 50 60 60
5Top Rail Clips 77005 10 12 12
6Splines, Long 77002 24 32 32
7Bolts, Long, hex Head 2 1/2"99-0137 12 12 12
8Nuts 99-0134 28 40 40
9Skimmer, Foam Insert 77070 1 1 1
10 White Skimmer Plate 77063 1 1 1
11 Gray Skimmer Plate 77061 1 1 1
12 White Return Plate 77064 2 2 2
PARTS PER POOL SIZE

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SECTION 1 - OPTIMUM OVAL ABOVE GROUND POOL
PART PART NO. 16 X 24 16 X 28 16 X 32 18 X 30 18 X 34
13 Bolt, Long, Flat Head 2 1/4"99-0131 5 5 5
14 T Nuts 99-0132 17 25 25
15 Skimmer Mount Kit N/A 1 1 1
16 Return Fitting 77092 1 1 1
17 Vinyl Liner N/A 1 1 1
18 Panel, Straight 77081 4 8 8
19 Channel long/with bracket 77021 2 4 4
20 Channel short 77016 2 2 2
21 Washer 99-0133 56 96 96
22 Screw, Hex Head 3/4"99-0135 4 8 8
23 Straight Panel Connector 77026 6 10 10
24 Spline, Short 77013 24 40 40
25 Spline, Extended 77014 12 20 20
26 A Frame 77033 6 10 10
27 A Frame Cover 77036 6 10 10
28 Bolt, Flat Head 2"long 99-0130 12 20 20
PARTS PER POOL SIZE

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SECTION 1 - OPTIMUM OVAL ABOVE GROUND POOL
PART PART NO. 16 X 24 16 X 28 16 X 32 18 X 30 18 X 34
29 Top Rail, Straight 77010 2 4 5
30 Rebar 77001 12 16 16
31 Strap
Strap (64 3/16"long) 77023 9 15
Strap (72 3/16"long) 77025 15
32 Screw 8 x 1/2", Hex Head, TEK 99-0139 6 12 12
33 Bolt, Hex Head 1"long 99-0136 12 20 20
34 Bolt, Hex Head 8"long 99-0141 12 20 20
35 Hold Down Plate 77066 4 6 6
36 Channel long 77018 0 2 2
37 Hex Nut 3/8"-16 18-855 99-0142 12 20 20
PARTS PER POOL SIZE

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TOOLS & MATERIAL NEEDED SECTION 1 - OPTIMUM OVAL ABOVE GROUND POOL
Tape measure -100’
Marking spray paint
String - 25’
Stake or peg
Transit or Laser Level
or Level - 3’ long minimum
Rubber Mallet
Hacksaw
Spade
Square Shovel
Pick
Rake
Tamper 10” or 12” square
2x4, straight - 12’
Square
Power drill
7/16 and 1/8 drill bits
1/4 hex nut driver bit
Socket set
Duct Tape
Pliers - channel lock
9/16 open end wrench
Screwdrivers, athead, phillips
Metal File
Utility Knife
PVC Pipe Cutter
Pool Trowel
Cloth rag
Cooking Spray
Shop vacuum
Soft bristle broom
Extension cord - length
Hose with spray nozzle
Wheelbarrow
ALSO NEEDED BUT
NOT INCLUDED
Masonry Sand
Patio Blocks (2"x12"x12")
Pool Size Sand Cubic Yards Concrete Blocks Patio Blocks
16' x 24' 3 8 24
16' x 28'
16' x 32' 4 12 32
18' x 30'
18' x 34' 4.5 12 32

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01 SECTION 1 - OPTIMUM OVAL ABOVE GROUND POOL
STEP
DO NOT locate the pool
• over underground lines
• septic tanks
• under electrical lines
• near hazardous structures
• out of local code restrictions
DO NOT locate the pool on a site
• that is hilly
• avoid areas with sudden slopes with 6’ of pool
• that has bad drainage
• in areas with sharp objects
• ground treated with weed killer or other chemicals.
• that has nut grass, Bermuda grass or bamboo grass in
the area (they can grow through your liner)
DO NOT assemble you pool
• on asphalt, tar or oil base surfaces
• with components such as lters, pumps, and heaters
placed in a way that they can be used as a means of
access to pool by young children
DO make sure
• the area selected has a level and rm base
• Surface is at 2' beyond pool diameter
• access is available to electrical and water supply
• the pool is set up away from structures which could
encourage dangerous activities (like jumping from roof)
• you are aware of local codes and regulations
SELECT A POOL LOCATION

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02 SECTION 1 - OPTIMUM OVAL ABOVE GROUND POOL
CREATE A FOUNDATION
STEP
2.1 Dene the area to be cleared for the foundation by
marking a line the length of the pool + 28”.
Put a stake at a distance of the radius of the pool
+14” from each end of the line. The two stakes
should be the length of the pool minus the width.
(For a 16’ x 24’ pool: 24-16 = 8’)
2.2 Attach a string to the stake and, starting at the end
of the line, create a circle, marking it with white
powder of spray paint. Do the same using the other
stake at the other end.
Mark a straight line parallel to the original line to
joint the two circles, creating an oval form
Remove sod within the oval.
Find the lowest spot within the pool area and level
the ground to that lowest spot with shovel, rake or
pick. Dig high areas down to this level. Do not add
dirt to the low areas as that will cause settling after
the pool is lled with water.
Remove protruding roots, stones and other sharp
objects, and tamp down with square Tamper.
2.3 Conrm level and atness using a long straight edge
board or 2x4, and a carpenters level or transit.
2.1
2.2
2.3

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03 SECTION 1 - OPTIMUM OVAL ABOVE GROUND POOL
CREATE TRENCH AND PLACE
BLOCKS
STEP
3.1 Pool walls will sit on 8” concrete blocks, anchor
plates and patio blocks. The concrete blocks will sit
in a trench.
Dene the initial geometry by marking the pool oor.
The specic dimensions for each pool size are
shown in the next pages.
Using the original stake locations, create two circles
the same diameter as the pool. Join the circles with
straight lines parallel to the center line, as before, to
create an oval.
Make a line from each center stake perpendicular
to the center line and mark where they meet the
circles. Make sure the diagonal distances between
the corners of the resulting square are the same.
3.2 Create two trenches for the straight wall foundation.
The trench for all oval pools will be 33” wide and
11 5/8” deep.
3.3 Place 8” concrete blocks in trenches, as shown on
the next page. Each concrete block rests on
two patio blocks. All concrete blocks must
be ush with the ground, solid and level with each
other in all directions. The spacing between the
blocks is specied to avoid interference with the
A-Frames and channel joints.
3.1

16
03 SECTION 1 - OPTIMUM OVAL ABOVE GROUND POOL
CREATE TRENCH AND PLACE
BLOCKS - POOL SIZE 16'x 24'
STEP

17
03 SECTION 1 - OPTIMUM OVAL ABOVE GROUND POOL
CREATE TRENCH AND PLACE
BLOCKS - POOL SIZE 16'x 28'
STEP
REPLACE
IMAGE

18
03 SECTION 1 - OPTIMUM OVAL ABOVE GROUND POOL
CREATE TRENCH AND PLACE
BLOCKS - POOL SIZE 16'x 32'
STEP

19
03 SECTION 1 - OPTIMUM OVAL ABOVE GROUND POOL
CREATE TRENCH AND PLACE
BLOCKS - POOL SIZE 18'x 30'
STEP
REPLACE
IMAGE

20
03 SECTION 1 - OPTIMUM OVAL ABOVE GROUND POOL
CREATE TRENCH AND PLACE
BLOCKS - POOL SIZE 18'x 34'
STEP