WilTec 30160 User manual

© by WilTec Wildanger Technik GmbH Seite 13
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Manual
PneumaticPressureBleederbrake
Article 30160
Vor Inbetriebnahme Bedienungsanleitung und Sicherheitshinweise lesen und beach-
ten
Read and follow the operating instructions and safety information before using for the
first time.
Avant la mise en service, lisez le mode d’emploi et les consignes de sécurité et res-
pectez-les.
Technische Änderungen vorbehalten!
Durch stetige Weiterentwicklungen können Abbildungen, Funktionsschritte und tech-
nische Daten geringfügig abweichen.
Aktualisierung der Dokumentation
Haben Sie Vorschläge zur Verbesserung oder haben Sie Unregelmäßigkeiten festge-
stellt, nehmen Sie bitte Kontakt mit uns auf.

© by WilTec Wildanger Technik GmbH Seite 14
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The information contained in this document is subject to change without prior notice.
No part of this document can be copied or duplicated in another form without the prior
written consent of Wiltec Wildanger Technik GmbH. The Wiltec Wildanger Technik
GmbH assumes no liability for any errors in this user manual or the connection dia-
gram.
Although Wiltec Wildanger Technik GmbH has made every effort to make sure that
this user manual is complete, accurate and updated, errors cannot always be avoided.
In the event of problems with this user manual please complete and send this form
back to us.
FAX-notification (+++49 2403 55592-15),
from: ________________________________________
Name: ________________
Firm:_____________________
Tel/Fax:__________________
I would like to report the following mistakes:
___________________________________________________________________
Customer Service Wiltec Wildanger Technik GmbH
e-mail: [email protected]
Tel:++ [phone]

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Introduction
Thank you for purchasing this quality product. To minimize the risk of injury by means
of fire or electric shock we urge that our clients take some basic safety precautions
when using this device. Please read the operation instructions carefully and make sure
you have understood its content.
Always use a grounded power connection with the appropriate mains voltage. You can
find the corresponding mains voltage on the type plate. If you have any doubts about
the connection being grounded, have it checked by a qualified professional. Never use
a faulty electric cable.
Leave the maintenance, adjustment and repair toqualified technicalpersonnel. In case
of unauthorised intervention the 2-year warranty is no longer valid! Keep these opera-
tion instructions safe.
Safety guideline
BEWARE: Specifications
Item Description
Functions Remove, and replace fluid from most types and models of vehicle
brake systems, Also removes trapped air.
Working Air Pressure 10 to 40 PSI:Consumption:4.5CFM at 30PSI
Air Inlet 1/4”-male quick couple
Tank Fluid Capacity 2.7 Gallons(10L)
Pressure Regulator Manual control dial, locking
Pressure Gauges 0~140PSI,20PSI increments; within 20 PSI
increments, marked in 2 increment
Drain Tubes 2-12-1/2(L)×0.316(dia.) inches clear
polyurethane with rubber bleeder adapter tip
Brake Fluid Filler
Hose 10 feet, 3 inches (L)×1/2 inch (dia.); reinforced polyurethane with ball valve and quick coupler at one end
Overall dimensions 11(dia.)×8.5(H)×6.5(base dia.) inches Overall height with handle:
18 inches
Collection Bottles 2-9(H)×4-3/4(L)×2-1/4(W) inches; 0.26 gallon (one quart)
Accessories Master Cylinder Adapters kit:11-domestic and import vehicle in
plastic tool box .See Parts List at the end of this manual for details
Save This Manual
You will need the manual for the safety warnings and precautions, assembly instruc-
tions, operating and maintenance procedures, parts list and diagram, Keep your in-
voice with this manual. Write the invoice number on the inside of the front cover.
Keep the manual and invoice in a safe and dry place for future reference.

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Safety Warnings and Precautions
WARNING: When using tool, basic safety precautions should always be followed to
reduce the risk of personal injury and damage to equipment.
Read all instructions before using this tool!
1. Keep work area clean. Cluttered areas invite injuries.
2. Observe work area conditions. Do not use machines or power tools in damp or
wet locations. Don’t expose to rain. Keep work area well lighted. Do not use elec-
trically powered tools in the presence of flammable gases or liquids.
3. Keep children away. Children must never be allowed in the work area. Do not let
them handle machines, tools, or extension cords.
4. Store idle equipment. When not in use, tools must be stored in a dry location to
inhibit rust. Always lock up tools and keep out of reach of children.
5. Use the right tool for the job. Do not attempt to force a small tool or attachment
to do the work of a larger industrial tool. There are certain applications for which
this tool was designed. It will do the job better and more safely at the rate for
which it was intended. Do not modify this tool and do not use this tool for a pur-
pose for which it was not intended.
6. Dress properly. Do not wear loose clothing or jewelry as they can be caught in
moving parts. Protective, electrically non-conductive clothes and non-skid foot-
wear are recommended when working. Wear restrictive hair covering to contain
long hair.
7. Use eye and ear protection. Always wear ANSL approved impact safety gog-
gles.
Wear an ANSI approved dust mask or respirator when working around chemical
dusts and mists
8. Do not overreach. Keep proper footing and balance at times. Do not reach over
or across running machines.
9. Maintain tools with care. Inspect tool cords and hoses periodically and, if dam-
aged, have them replaced, or repaired by an authorized technician. The handles
must be kept clean, dry, and free from oil and grease at all times.
10.Remove adjusting keys and wrenches. Check that keys and adjusting
wrenches are removed from the tool or machine work surface before operating.
11.Avoid unintentional starting. Be sure the air pressure is in the off position when
not in use and before making hose connections.
12.Stay alert. Watch what you are doing, use common sense. Do not operate any
tool when you are tired.
13.Check for damaged parts. Before using any tool, any part that appears dam-
aged should be carefully checked to determine that it will operate properly and
perform its intended function. Check for alignment and binding of moving parts;
any broken parts or mounting fixtures; and any other condition that may affect
proper operation Any part that is damaged should be properly repaired or re-
placed by a qualified technician. Do not use the tool if any control or switch does
operate properly.
14.Replacement parts and accessories. When servicing, use only identical re-
placement parts. Use of any other parts will void the warranty. Only use accesso-
ries intended for use with this tool. Approved accessories are available from Har-
bor Freight Tools.

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15.Do not operate tool if under the influence of alcohol or drugs. Read warning
labels if taking prescription medicine to determine if your judgment or reflexes are
impaired while taking drugs. If there is any doubt, do not operate the tool.
16.Pacemaker safety warning. People with pacemakers should consult their physi-
cian(s) before using this produce. Electromagnetic fields in close proximity to a
heart pacemaker could cause interference to, or failure of the pacemaker. In addi-
tion, people with pacemakers should adhere to the following:
-Caution is necessary when near the coil, spark plug cables, or distributor of a
running engine. The engine should always be off if adjustments are to be made
to the distributor.
17. Maintenance. For your safety, service and maintenance should be performed
regularly by a qualified technician.
Note: Performance of this tool may vary depending on variations in air pressure and
compressor capability.
Brake Fluid Exchanger Safety Precautions
Caution: This equipment is designed to be operated by qualified and trained person-
nel. It should only be operated after reading and understanding the safety warnings
and operating procedures in this instruction manual and the vehicle’s service manual.
1. Wear ANSI approved safety goggles.
2. Do not smoke near this equipment.
3. Use in a well ventilated area.
4. When leaks are found in the equipment or hoses, immediately turn the air pressure
off and repair the leaks.
5. Immediately clean up any fluid spills or leaks.
6. Do not exceed the recommended operating air pressure. This could damage equip-
ment. See Specifications on page 2.
7. Do not use any cleaning compounds in this system.
8. Keep an empty plastic bucket nearby in case of fires.
9. Keep a type ABC fire extinguisher nearby in case of leaks.
10.Prior to using the Brake Fluid Exchanger make sure to read and understand all
warnings, safety precautions, and instructions as outlined in the vehicle manufac-
turer’s service manual. Every vehicle has specific brake bleeding requirements. It
is beyond the scope of this manual to properly describe the correct procedure for
each vehicle.
11.Prior to using the Brake Fluid Exchanger, make sure to place the vehicle’s trans-
mission in “PARK”(if automatic) or “NEUTRAL” (if manual). Then, set the emer-
gency parking brake and block the tires with chocks.
12.Use the Brake Fluid Exchanger only with brake fluid. Do not attempt to use the tool
to siphon any other liquids. Contamination of brake fluid and possible brake system
failure may result.
13.Follow guidelines for proper brake fluid disposal. Used brake fluid should be
properly disposed of or recycled. Many states require recycling. Contact your local
solid/liquid waste authority for information on recycling. Do not reuse old brake fluid.
14.Do not use pressurized air to blow off brake dust. Only use brake parts cleaner to
clean dust off of the brake calipers.
15.Be alert for hot brake components and other hot vehicle components to avoid acci-
dental burns.

© by WilTec Wildanger Technik GmbH Seite 18
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16.Some brake pads contain asbestos. Asbestosis, a chronic lung inflammation, can
result from prolonged inhalation of asbestos particles. Accordingly, wear appropri-
ate ANSI approved respiratory devices and proper protective clothing when working
near any brake pads.
17.Always keep brake fluid form contacting the vehicle’s paint finish. Brake fluid will
damage the paint finish on vehicles.
Warning: The warnings, cautions, and instructions discussed in this instruction man-
ual cannot cover all possible conditions and situations that may occur. It must be un-
der-stood by the operator that common sense and caution are factors which cannot
be built into this product, but must be supplied by the operator.
Unpacking
When unpacking, check to make sure the following parts are included. If any parts
are missing or broken, please call Harbor Freight Tools at the number on the cover of
this manual as soon as possible.
Operation
Preparation
•Place vehicle on a hoist or on secure vehicle stands in a well ventilated area.
•Set vehicle emergency brake and turn engine off.
•Remove the wheels and locate the drain connection on the brake cylinders. Refer
to the vehicle manufacturer’s maintenance manual for their location.
•Turn on the air compressor (not supplied) andplace its hose next to the Brake Fluid
Exchanger (The air compressor should have a moisture filter installed on it. See
illustration on the next page)

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Controls and Indicators
Bleeding Brakes and Adding New Fluid
WARNING: The vehicle engine must never be started in a closed garage, or any
other sealed structure. Carbon monoxide is produced during operation and is deadly
in a closed environment. Early signs of carbon monoxide poisoning resemble the flu,
with headaches, dizziness, or nausea. If you have any of these signs get fresh air im-
mediately.
1. Place the Brake Fluid Exchanger near the vehicle and remove the Tank Cap (2).
2. Open and secure the engine hood and find the Master Cylinder.
3. Remove the Master Cylinder Lid.
4．Open the Adapter Kit and find the Adapter Lid that looks like, and best fits, the
Master Cylinder.
Refer to the Adapter Kit Parts List at the end of this manual. The temporary Adapter
Lid should have the formof the Master Cylinder Lid with the addition of a connector
inlet for the Fluid Hose (16). In some instances, a universal Lid (E1, F1, or F2)
may need to be used where other Adapters will not fit. Use the mounting loop
cables and hardware provided with the Adapter to secure the universal Lid.
•Secure the Adapter Lid to the master Cylinder.
•Unscrew and remove the Tank Cap (2), then pour in the appropriate amount of new
brake fluid. Refer to the vehicle manufacturer’s service manual for the correct
amount and type of fluid. Screw in the Tank Cap (2) tightly.

© by WilTec Wildanger Technik GmbH Seite 20
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•Insert the Fluid Hose (16) Quick Connector (15) onto the temporary Master Cylinder
Adapter Lid. Make sure that it’s Ball valve (9) is in the closed position (sideways to
the direction of the Fluid Hose).
•Remove the Drain Screws form the rear left and right brake cylinder, and insert
clear rubber tube (not supplied) into the drain holes. Press fit the rubber connector
of the Used Fluid Bottles into the other end of the clear rubber tube.
Note: The Used Fluid Bottles can be connected directly to the brake cylinders drain,
but you will not be able to see the color of the fluid filling the bottles (darker is old,
lighter is new).
•Connect the air line hose (not supplied) to theAir Hose Quick Connector (8) on the
Brake Fluid Exchanger.
•Set the Air Connector Ball Valve (9) to the ON (vertical) position.
The Tank is now pressurized. No fluid is flowing, however, because the Fluid Hose
(16) Ball Valve (9) is still in the OFF position.
•Pull out on the Pressure Adjust Valve (10) knob, and while viewing the Pressure
Gauge (19), turn the knob to adjust the Tank pressure to between 20 to 40 PSI
Caution: Never exceed 40 PSI or damage may occur to equipment and connec-
tion hoses.
•Slowing open (in line with hose) the Fluid Hose (16) Ball Valve (9) on top of the
Master Cylinder.
This begins the process of forcing the new fluid in, and while oil fluid out and into
the Used Fluid Bottles. Check for leaks at all connection Points. If leaks are found,
turn the Ball valve (9) on the Master Cylinder to the OFF (sideways) position. Cor-
rect the leaks and continue.
•During the fluid transfer, press in quickly on the brake pedal in the vehicle, and
release slowly Do this a few times.
•When the two Used Fluid Bottles are full, or the fluid color has changed form dark
to light as seen through the Clear Rubber tubes, the transfer process is complete
for the rear two brake cylinders.
•Remove the Used Fluid Bottles or Clear Rubber Tubes connected to the brake cyl-
inder and return screws to the drain holes.

© by WilTec Wildanger Technik GmbH Seite 21
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•Empty the Used Fluid Bottles into a fluid recycle tank, or in other bottles for proper
disposal
•Repeat steps 8 through 15 the front brake cylinders.
•When the fluid transfer of the front brake cylinders is complete, turn the Ball Valve
(9) on the Master Cylinder to the Off (sideways) position, and remove the Fluid
Hose (16) from the Master Cylinder Lid.
Adding New Fluid to Vehicles with ABS Brake Systems
•Follow all the previous steps staring on page 6, with these exceptions.
•Remove the drain screw for only one brake cylinder at a time, and drain that brake
cylinder.
•Place the vehicle transmission in Park, and start the engine during this process.
When adding new fluid is complete, turn the engine off.
•Remove the Used Fluid Bottle or Clear Rubber Tube connected to that brake cylin-
der and return screw to the drain hole.
•Repeat for each brake cylinder individually.
Steps When Finished Bleeding Brakes and Adding New Fluid
1. Replace the original Master Cylinder Lid.
2. Remove the air input line fromAir Hose Quick Connector (8) on the Tank.
3. Open the Air release Ball Valve (9) on the Tank, and pull on the Air Release Safety
Valve (12) to depressurize the Tank.
4. Empty the Used Fluid Bottles into a fluid recycle tank, or in other bottles for proper
disposal.
WARNING: Before driving the vehicle, depress the brake pedal repeatedly until
the brake pedal fells firm. Check the brake calipers for leaks. Then, test the
brakes thoroughly at slow speed before operating the vehicle under normal
conditions. Maintenance
Caution:Before performing any maintenance on the Brake Fluid Exchanger,
verify that the Brake Fluid Exchanger is depressurized.
1. Clean up any brake fluid oil that may have spilled.
2. Wipe down the Brake Fluid Exchanger components with a cloth.
3. Store the unit n a clean and dry location.

© by WilTec Wildanger Technik GmbH Seite 22
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Brake fluid Exchanger Parts List
ltem
Description Qty ltem Description Q
t
1 Handle Bar 1 11 Connector 2
2 Cap, Tank 1 12 Valve, Safety, Air Re-
lease
1
3 Tank, Upper Half 1 13 Connector 1
4 Rubber Membrane 1 14 Tube 1
5 Tank, lower Half 1 15 Connector, Quick Fluid 1
6 Connector, PL802L 1 16 Hose, Fluid 1
7 Hose, Air Inlet 1 17 Strain Relief, Hose 1
8 Connector, Quick 1 18 Coupler 1
9 Valve, Ball, 1/4” 3 19 Gauge, Pressure 1
10 Valve, Pressure Adjust 1 20 Coupler, Pressure
Gauge
1
NOTE: Some parts are listed and shown for illustration purposes only and are not
available individually as replacement parts.
Brake Fluid Exchanger Assembly Drawing

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Adapter Kit Parts List

© by WilTec Wildanger Technik GmbH Seite 24
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Guide d‘utilisation
Purgeur de Frein Pneumatique
ARTICLE 30160
Vor Inbetriebnahme Bedienungsanleitung und Sicherheitshinweise lesen und beach-
ten
Read and follow the operating instructions and safety information before using for the
first time.
Avant la mise en service, lisez le mode d’emploi et les consignes de sécurité et res-
pectez-les.
Sous réserves de modifications techniques!
A cause d’un développement continu, lesillustrations, fonctions etdonnées techniques
peuvent varier légèrement.
Actualisation de la documentation
Si vous avez des propositions à nous faire concernant une amélioration des produits
ou si vous avez constaté des irrégularités, ne manquez pas de nous contacter.