WilTec AS196 User manual

Instruction Manual
Airbrush Diaphragm Compressor AS196
34224
Illustration similar, may vary depending on model
Please read and follow the operating instructions and safety information prior to initial operation.
Technical changes reserved!
Illustrations, functional steps and technical data may deviate insignificantly due to continuous further
developments.

© by WilTec Wildanger Technik GmbH Item 34224 Page 2
http://www.WilTec.de
http://www.aoyue.eu 07 2021-1
http://www.teichtip.de
The information contained in this document may alter at any time without prior notice. No part of this
document may be copied or otherwise duplicated without prior written consent. All rights reserved.
WilTec Wildanger Technik GmbH cannot be held liable for any possible mistakes in this operating man-
ual, nor in the diagrams and illustrations shown.
Although WilTec Wildanger Technik GmbH has made every possible effort to ensure that this operating
manual is complete, accurate and up-to-date, errors cannot be ruled out entirely.
If you have found an error or wish to suggest an improvement, we look forward to hearing from you.
Send us an e-mail to:
[email protected]
or use our contact form:
https://www.wiltec.de/contacts/
The most recent version of this manual in several languages can be found in our online shop:
https://www.wiltec.de/docsearch
Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler Germany
Do you wish to collect your goods? Our address for collection is:
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler Germany
In order to shorten the waiting time and to allow for an easy on-site processing, we kindly ask you to
contact us briefly beforehand or to place your order via the webshop.
E-Mail: [e-mail]
Phone: [phone]
Fax: [phone]
To return your goods for exchange, repair or other purposes, please use the following address. Atten-
tion! To allow for a trouble-free complaint or return, it is important to contact our customer service team
before returning your goods.
Retourenabteilung
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler Germany
E-Mail: [email protected]o
Phone: [phone]
Fax: [phone])

© by WilTec Wildanger Technik GmbH Item 34224 Page 3
http://www.WilTec.de
http://www.aoyue.eu 07 2021-1
http://www.teichtip.de
Introduction
Thank you for choosing to purchase this quality product. To minimise the risk of injury, we ask you to
always take some basic safety precautions when using this product. Please read this operating manual
carefully and make sure that you understand it.
Keep these operation instructions in a safe place.
Safety instructions
Caution!
•The use of this device is only allowed with a fault current protection switch with a triggering
nominal current up to 30 mA (according to VDE 0100 Article 702 and 738).
•The device is not intended for use by persons (including children) with impaired or limited phys-
ical, sensory and mental abilities or lack of experience and/or real knowledge, unless they are
supervised by a person responsible for their safety or follow the instructions made by this person
on how to correctly use the device.
•Children should be supervised to ensure that they do not play with the device.
Attention!
•The compressor head can become very hot. Burning hazard!
•Perform a visual inspection of the device before every use. Do not use the device if the safety
appliances are damaged or worn out. Never override safety regulations.
•Only use the device accordingly to the intended purpose stated in this manual.
•You are responsible for the safety of the working zone.
•If the cable or the plug is damaged due to external influences, the cable must not be repaired,
but has to be replaced with a new one. This work can only be carried out by an electrician.
•The voltage of 230 V AC indicated on the nameplate of the device must match the existent
mains voltage.
•Never lift, transport, or suspend the device by its power cord.
•Make sure that the electrical plug connection is protected from flood and moisture.
•Before any maintenance work or adjustment, pull out the plug.
•The user is responsible for complying with local safety and mounting regulations. Ask an elec-
trician if you have questions.
•In case of device failure, repairs can only be carried out by an electrician.
Notes!
•Choose the right compressor with the appropriate air volume and air pressure to match the
actual work requirements.
•Never expose the device to dust, acid, steam, explosive or flammable gases, or weather influ-
ences (rain, sun, fog, snow).
•The vacuum pump can only be operated in an appropriate environment (good ventilation, am-
bient temperature +5 ℃–+40 ℃).
•Never use the compressor barefoot or with wet hands or feet.
•Never allow children to touch the switched-on compressor or to insert the plug. It may cause
burns or electric shocks.
•Do not open or damage any part of the compressor. If necessary, contact a qualified person.
•By opening the drain valve, the water can be evacuated. Always release the water before not
using the compressor for a long time. Store the compressor in a well-ventilated place.
•Always wear protective goggles. Under no circumstances should you direct the airflow towards
your body or other persons’ bodies or animals.

© by WilTec Wildanger Technik GmbH Item 34224 Page 4
http://www.WilTec.de
http://www.aoyue.eu 07 2021-1
http://www.teichtip.de
•Never use the compressor in areas with vapours or humidity or near bodies of water.
•Switch off the compressor if you do not use it. Disconnect from mains before you repair, recon-
dition, maintain, clean, or replace parts. Never use the power cable as handle. Keep the cable
away from heat, oil, or sharp edges. Protect it from breaking. Do not pull out the plug by pulling
the power cable.
•If the compressor is used outdoors, only approved extensions may be used. Every wire of the
extension cable must have at least a 1,5 mm² cross-section.
•Store the compressor in a well-ventilated place. Do not allow children or any other people not
able to handle this device to play or work with it.
•Be very careful when working with the compressor. Do not perform work with this product when
being unalert or influenced by alcohol, drugs, or medicine.
•When beginning work, make sure that all screws are tightened.
•Do not use the compressor if it is damaged. If the compressor makes unusual noises and strong
vibrations or if other unusual signs occur that indicate some damage, immediately turn off the
compressor. Do not modify the compressor in any way. Only have repairs made by qualified
persons and using original spare parts.
Properties
•Oil-free piston compressor, no air pollution
•Overheating protection
•Very low noise level
Use
The AS196 airbrush compressor is for example suitable for operating in the following areas: arts and
crafts, hobbies, modelling, tattoos and body art, make-up and nail design, as a source of air in the field
of medicine, in food industry, chemical industry, laboratories, etc. Constant and sufficient power is
achieved via a diaphragm.
Technical specifications
Type
Diaphragm compressor
Power (W)
250 (⅓ hp)
Rotation speed (rpm)
1450–1700
Flow rate (ℓ⁄min)
135
Pressure range (㍴)
0–3.5 (50 psi)
Weight (㎏)
9
Size (㎜)
376×165×230
Suitable nozzles (㎜)
0.2–1.0
Sound level (dB (A))
approx. 55
Length of cable (m)
1.9
Hose connection (㎜)
13 (¼″)
User notes
•The compressor has a 13 mm (¼″) outlet, which can be effortlessly changed to ⅛″. The match-
ing adapter is not included in the delivery.

© by WilTec Wildanger Technik GmbH Item 34224 Page 5
http://www.WilTec.de
http://www.aoyue.eu 07 2021-1
http://www.teichtip.de
•When the compressor is connected by the hose to the airbrush gun, it can be connected to the
mains and switched on.
•The maximum pressure is displayed the pressure gauge, the operating pressure can be ad-
justed by the pressure regulator.
•The hose included in the delivery is air-tight.
Leakage check
•Switch on the compressor and wait until the maximum pressure has built up.
•If there is no leakage, the pressure gauge should display nearly constantly the same range of
pressure.
•A quick decrease of the range of pressure suggests that there is in fact a leakage.
•It is of great importance to seal any leak as soon as possible in order to avoid any impact on
the capacity and efficiency of the compressor.
Difference between maximum pressure and operating pressure
•The maximum pressure is the highest possible pressure that a compressor is able to generate.
•The maximum pressure is the pressure measured only inside the compressor itself.
•On the outlet of the compressor, there is a lower pressure. What remains is the pressure that
you actually work with. The operating pressure may vary according to the connected airbrush
gun.
Troubleshooting
Problem
Cause
Solution
The engine does not run.
Damaged electric cables
Check electrical cable, replace it
if necessary.
Interior cable connections dam-
aged
Open rear cover, check interior
cable connections, repair them.
On/off switch does not function
Check on/off switch, replace it if
necessary.
The engine makes noises, but
does not run.
Outlet completely clogged or
closed
Unblock or open outlet.
Wrong direction of cylinder valve
after first assembly/disassembly
made by the user
Reinstall cylinder valve and place
it in the right direction.
Engine runs, but makes noises.
Bearings are loose or damaged
Replace bearings.
Screws in connecting rod loose
Tighten or replace screws.
Airbrush-gun does not function
properly, insufficient blowing
pressure.
Air connection not tight.
Seal air connection with insulat-
ing tape.
Air hose torn off
Replace air hose.
Screws of cylinder cover loose.
Tighten screws.
Engine runs smoothly, but gener-
ates no air pressure or no suffi-
cient airflow.
Valve screws and diaphragm
screws loose or in wrong posi-
tion.
Open front cover, tighten screws,
and place the diaphragm screws
in right position.
Valve destroyed because of too
long a work with too high a pres-
sure.
Replace valves or cylinder cover.

© by WilTec Wildanger Technik GmbH Item 34224 Page 6
http://www.WilTec.de
http://www.aoyue.eu 07 2021-1
http://www.teichtip.de
Exploded view and parts list
№
Name
№
Name
№
Name
1
Screw
15
Bearing
29
Shaft
2
Cylinder cover
16
Hexagon bolt
30
Main housing
3
Adjusting valve
17
Hexagon box nut
31
Rotor unit
4
Slotted screw
18
Cylinder head
32
Holder
5
Handle
19
Balance rod
33
Box nut
6
Sealing ring
20
Balance rod
34
Screw
7
Valve
21
Hexagon bolt
35
Capacitor
8
Separating plate
22
Front cover
36
Capacitor holder
9
Slotted screw
23
Slotted screw
37
Screw
10
Valve spring
24
Cable unit
38
Bearing
11
Screw
25
Screw
39
Rear cover
12
Diaphragm fixing plate
26
Bearing
40
Cushion
13
Diaphragm
27
Rubber pad
41
Interrupter
14
Rod
28
Rotor blade
42
Cable sleeve unit

© by WilTec Wildanger Technik GmbH Item 34224 Page 7
http://www.WilTec.de
http://www.aoyue.eu 07 2021-1
http://www.teichtip.de
Regulations for waste disposal
The Waste Electrical and Electronic Equipment Directive (WEEE Directive, 2012/19/EU) of the EU was
implemented in the German law related to electrical and electronic equipment and appliances.
All WilTec electric devices that fall under the WEEE directive are labelled with the symbol of a crossed-
out wheeled rubbish bin. This symbol indicates that this electric device must not be disposed of with the
domestic waste.
WilTec Technik GmbH is registered with the German registration authority EAR (Stiftung Elektro-
Altgeräte Register) under the WEEE-registration number DE45283704.
Disposal of used electrical and electronic devices (in-
tended for use in the countries of the European Union
and other European countries with a separate waste
collection system for these devices).
The symbol on the packaging or the product itself indi-
cates that this product must not be treated as normal
domestic waste but must be disposed of at a recycling
collection station for electrical and electronic waste.
By disposing of this product correctly, you contribute to
the protection of the environment and the health of your
fellow people. Inappropriate disposal threatens the en-
vironment and health.
Material recycling helps to reduce the consumption of raw materials.
Additional information about the recycling of this product can be provided by your local commune, the
municipal waste disposal facilities, or the store where you purchased the product.
Address:
WilTec Wildanger Technik GmbH
Königsbenden 12 / 28
52249 Eschweiler Germany
Important Note:
Reproduction and any commercial use (of parts) of this operating manual, requires a written permission
of WilTec Wildanger Technik GmbH.