WilTec 62455 User manual

Operation Manual
Roller Shutter Motor
62455-62460
Illustration similar, may vary depending on model
Read and follow the operating instructions and safety information before using for the first time.
Technical changes reserved!
Due to further developments, illustrations, functioning steps and technical data can differ insignific-
antly.
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If you have suggestions for improvement or have found any irregularities, please contact us.

The information contained in this document may alter at any time without previous notice. It is prohib-
ited to copy or spread any parts of this document in any way without prior written allowance. ll rights
reserved.
The WilTec Wildanger Technik GmbH cannot be held accountable for any possible mistakes in this
operating manual, nor in the diagrams and figures shown.
Even though, the WilTec Wildanger Technik GmbH has undergone biggest possible efforts to ensure
that the operating manual is complete, faultless and up to date, mistakes cannot be entirely avoided.
If you should find a mistake or wish to make a suggestion for improvement, we look forward to hearing
from you.
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[email protected]
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Our postal address is:
WilTec Wildanger Technik GmbH
Königsbenden 12
52249 Eschweiler
Germany
Do you wish to pick goods up? Our pick-up address is:
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
Germany
To shorten the waiting time and allow for a rapid on-site transaction, we ask you to call us previously
or placing your order via the webshop.
E-mail: [email protected]
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Fax: [phone]
To return orders for exchange, repair or for other purposes, please use the following address. tten -
tion! To allow for a smooth execution of your complaint or return, it is important to contact our cus-
tomer service team before returning the goods.
Returns Department
WilTec Wildanger Technik GmbH
Königsbenden 28
52249 Eschweiler
E-mail: [email protected]
Tel:[phone]
Fax: [phone]
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Introduction
Thank you for purchasing this quality product. To minimize the risk of injury we urge that our clients
take some basic safety precautions when using this device. Please read the operation instructions
carefully and make sure you have understood its content.
Keep these operation instructions safe.
otes:
Please make sure to carefully read the information and instructions found within this operation
manual before installing the device.
Ensure that all parts have been attached in a way that allows the motor to function without
mechanical issues. The weight exerted, should always match the power output of the motor.
Electrical connections have to be installed by a qualified electrician.
Product Characteristics and Fields of Application
Tubular motors are the driving force behind a wide variety of shutters, blinds and garage doors. These
products operate silently, are compact in size, can easily be hidden and be installed without much ef-
fort.
utomatic shutters, blinds, sunblinds or garage doors are often installed in offices, private houses, res-
taurants, exhibition halls and other public facilities and are thereby used on a regular basis. In order to
prolong its service life, this motor is equipped with an internal overheat control device and stops auto -
matically if taxed over longer periods of time or in case of temperatures exceeding its service temper-
ature. Once it has cooled down again, the device will automatically resume its function.
The micro switch, the brake, the motor and the gearbox are the main constituents of the roller shutter
motor, which is further equipped with a fixture for an effortless installation.
Technical Specifications
Model 62455 62456, 62457 62458, 62459 62460
Temperature conditions -10°C~+40°C, moisture must not exceed 90%
Power supply 230V/50 Hz 230V/50 Hz 230V/50 Hz 230V/50 Hz
Rated current 0,58 0,56 0,68 0,9
Power consumption 132 W 126 W 156 W 204 W
Rated torque 10 Nm 10 Nm 20 Nm 30 Nm
Rated speed 15 rpm 17 rpm 15 rpm 15 rpm
Tube diameter Ø45 mm Ø35 mm Ø45 mm Ø45 mm
Protection class IP44 IP44 IP44 IP44
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Mounting Instructions
Beware!
Warning! Incorrect installation may lead to severe injuries. Ensure to abide by the instructions found
in this operation manual and keep this manual available at all times.
Before installing the motor, remove all unnecessary cables and deactivate all devices unneces-
sary for mains operation.
Make sure to install the motor in a way that ensures that its power cable is not exposed to direct
solar radiation or rain.
When installing blinds a horizontal distance of at least 0.4 metres has to be kept between the mo -
tor and the fully extended end of the blind.
The device for controlling the motor has to be installed in a position that grants an unobstructed
view of the electrically operated item. It has thereby to be ensured that it does not make contact
with movable parts and should further be installed between a height range of 1.5 to 1.8 metres.
Regularly check the installation for imbalance as well as signs of wear and damage. While check-
ing, especially pay attention to the condition of springs and cables. Do not use the device, if any
kind of repair or adjustment should be necessary.
lways store the remote controls in a place inaccessible to children and ensure that children do
not play with it or installed control elements.
Before beginning the installation:
The motor and its electrical components have to be installed by a qualified electrician.
Before installing the device, choose a matching shaft adapter. Do not force the motor into the
shaft (Fig. 3).
Do not clean the motor with water and do not expose it to high levels of moisture (Fig. 1).
The distance between the outer edge of the adapter and the inside diameter of the shaft
should not exceed 1 mm (Fig. 2).
Both, the drive adapter and the idler should evenly be attached with the help of four 5x20 self-
tapping countersunk head screws in radial direction. The screws should be attached in the
middle of the adapter as well as the middle of the tensioning roller in an axial direction. (Fig.
2,4).
The shaft and drive adaptor should be evenly attached by using 4x10 countersunk head
screws. It is thereby important that the tip of the screw does not penetrate the hull as the in-
ternal gear might be damaged (Fig. 5).
When connecting the shaft to the curtain, ensure that the suspension springs are attached in
an accurate length and are not too long (Fig. 6).
Make sure that the roller shutter shaft with the motor inside is installed within a horizontal posi-
tion and placed directly above the door or window that is supposed to be covered with the rol-
ler shutter (Fig. 7)
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Should it be necessary to drill in the vicinity of the motor, it has to be ensured that the drill
does not damage the actual motor casing. It is therefore advised to use a drill, whose length
outside of the drill chick is less than 15 mm, as well as expanding rivets instead of screws. If
screws should be used, ensure that there is at least a distance of 5 mm between the tip of the
screw and the motor casing as the motor might otherwise be damaged (Fig. 8)
Before beginning with the installation, make sure that all the accessories are fixated and that
the surface of the shaft is smooth enough in order to avoid additional trouble in case of me-
chanical problems.
Check the lifting power of the motor and confirm that the weight it has to lift corresponds to its
capabilities. lways make sure to choose a motor capable of at least lifting the weight it actu-
ally has to lift in order to minimise the risk of accidents. When installing the motor above win-
dows or doors, it can either be placed on the right or the left side.
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Installation (Fig. 9)
Make sure the curtain of the roller shutter has been lowered completely before beginning the installa-
tion.
ttach the drive adapter (4) to the motor (3) and measure the distance between the adapte-
rand the crown (2) before then inserting both into the roller shaft (5) with the adapter being
placed inside the shaft.
Measure the distance between the drive adapter (4) and the end of the shaft (5) in order to
avoid damaging it when fixing the motor to the roller shaft.
Insert the idler (7) into the shaft (5) on the site opposing from the motor (3) and take proper
measurements before attaching it to the shaft by using screws with a maximum length of 1
cm.
Install the motor bracket (1) and the idler bracket (8) in a way that will ensure that the roller
shaft (5) is balanced, once it has been attached.
Mount the roller shaft (5) to the brackets with the cable of the motor being placed in a way that
grants access to the adjusting screws (Fig. 12) of the crown.
Let an electrician connect the motor to the mains supply and install any kind of electric device.
Then use the controls to bring the roller shaft (5) into its lowest position (the one where the
shutter would be completely unwound). This sets the lower end position.
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ttach the shutter curtain (6) to the roller shaft (5) by attaching the suspension springs. Make
sure they are positioned and attached correctly and are long enough to allow the curtain to
completely cover the door or window.
Roll the shutter up until the motor stops. Utilize a screwdriver to manually raise the shutter un-
til it reaches the wished upper end position by adjusting the lower adjusting screw (Fig. 12).
Cable Connection (Fig. 10, 11)
If the combination of the blue and brown cable is activated, the motor will cause the drive adapter to
rotate clockwise, while the combination of the blue and black cable will cause the drive adapter to ro-
tate counter-clockwise.
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Adjustments
Start the motor on and check its functions. The respective combination of either the blue and brown or
the blue and black cables should allow the control panel to move the shutter up or down. The remote
control should allow for the same functions. Use the adjusting screws located on the motor in order to
adjust the upper and lower end positions of the shutter.
Additional Information
1. Do not place or store the motor within an environment of alkaline, acidic, polluted or eroding
materials.
2. Do not use the motor in environments with high levels of humidity.
3. Do not start the motor repeatedly and do no overtax it, since this might affect its performance
and service life negatively.
4. Make sure to keep the product number and nameplate available at all times.
Troubleshooting
No. Problem Possible causes Proposal for solution
1 The roller shutter moves
up, when the remote con-
trol's "down" button is used.
The cables have been in-
verted.
Exchange the connection of the
brown and black wires.
2 The motor does not start or
only works slowly despite
being connected to the
mains supply.
. Voltage is too low.
B. Faulty cable connection.
C. Overburden.
D. ssembly error.
. dapting the voltage to the
value stated on the nameplate.
B. Check the cables and their
connections. Let damaged
cables be replaced by qualified
electricians.
C. Reduce the burden on the
device by attaching a lighter cur-
tain.
D. Disconnect the device and
correct potential assembly er-
rors.
3 The motor stops in the
middle of operation.
The operating time of 4
minutes has been ex-
ceeded.
llow the motor to cool down for
about 20 minutes.
4 The motor stops before the
shutter opens or closes
completely.
The upper or lower end po-
sition have not been adjus-
ted correctly.
Raise or lower the curtain until
the motor stops and use the ad-
justing screws in order to adjust
the respective end position.
5 The roller shutter makes a
lot of noise while being
lowered.
The shaft may be too long
or pieces of the installation
may be obstructed.
Make sure that moving parts are
not obstructed and shorten the
shaft if necessary and possible.
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(Optional) Remote Control Instructions
Upper “ʌ” button – “Up” button – raises shutter
Middle “–” button – “Stop” button – stops motor
Lower “v” button – “Down” button – lowers shutter
The channel settings can be switched by utilising the “ʌ”, “–” and “v” buttons. Every channel capable of
controlling either a single or a cluster of motors. If all LEDs are illuminated or the channel “0” has been
chosen, the remote control switches into the cluster control mode. In this mode it is not possible to
align, reverse, add or remove codes.
ote: The time interval in between operation of the buttons must not exceed 10 seconds as the input
will otherwise be reset.
Code Alignment
Attention! The motor has previously undergone code alignment. The original memory will be over-
written and thereby become unavailable after another code alignment.
Code Addition
ote: maximum of 20 codes can be saved.
Transmitter = Code aligned
Transmitter B = Code unaligned
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Code Removal
Attention! ll coded transmitters are affected, if code removal is performed for one of them, causing
all previously entered codes to become invalid.
Code Reversal
Inching Operation
During inching operation the motor will continue to operate after the “Up” or “Down” buttons have been
pressed for less than 1.5 seconds. This will cause the shutter to be completely raised or lowered after
shortly tapping one of the buttons. The operation of the motor will thereby proceed until it either
reaches a set limit or the “Stop” button is pressed.
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