WilTec 61591 User manual

Operation Manual
Woodturning lathe - 61591
Read and follow the operating instructions and safety information before using for the first time.
Technical changes reserved!
Due to further developments, illustrations, functioning steps and technical data can differ
insignificantly.
Updating the documentation
If you have suggestions for improvement or have found any irregularities please contact us.
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The information contained in this document is subject to change without prior notice. o part of this
document can be copied or duplicated in another form without the prior written consent of WilTec
Wildanger Technik GmbH. The WilTec Wildanger Technik GmbH assumes no liability for any errors in
this user manual or the connection diagram.
Although WilTec Wildanger Technik GmbH has made every effort to make sure that this user manual
is complete, accurate and updated, errors cannot always be avoided. In the event of problems with
this user manual please complete and send this form back to us.
FAX-notification (+++49 2403 55592-15),
from: ________________________________________
Name: ________________
Firm:_____________________
Tel/Fax:__________________
I would like to report the following mistakes:
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Customer Service WilTec Wildanger Technik GmbH
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Tel:++ [phone]
Introduction
Thank you for purchasing this quality product. To minimize the risk of injury by means of fire or
electric shock we urge that our clients take some basic safety precautions when using this
device. Please read the operation instructions carefully and make sure you have understood its
content.
Always use a grounded power connection with the appropriate mains voltage. You can
nd the corresponding mains voltage on the type plate. If you have any doubts about the
connection being grounded, have it checked by a qualied professional. Never use a
faulty electric cable.
o not inspect the electrical part of the pressure pond lter in a wet or damp
environment or when you are wet yourself and protect it from direct sunlight. Install this
device in a safe location so that nobody can step on the cable, fall over or damage it.
isconnect the power plug before cleaning it and use only a damp cloth for cleaning.
Avoid using cleaning agents and make sure that no liquid enters the electrical part of the pump.
The electric part of the device contains no parts that can be inspected or serviced by the user. Leave
the maintenance, adjustment and repair to qualified technical personnel. In case of unauthorised
intervention the 2-year warranty is no longer valid! Keep these operation instructions safe.
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Danger! – To reduce the risk of injury, read the operating instructions before use!
Attention! Wear hearing protection. oise exposure can cause hearing loss.
Attention! Wear a dust mask. When working with wood and other materials, harmful dust can be
generated. Material containing asbestos must not be processed.
Attention! Wear protective goggles. Sparks generated during work or splinters, chips and dust
emerging from the unit can lead to loss of visibility.
Danger! Risk of injury! Do not reach into rotating workpieces.
Direction of rotation
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Danger!
When using electrical equipment, some safety precautions must be observed to prevent injury and
damage to property. Please read these operating instructions / safety instructions carefully. Keep
these in a safe place so that the information is available to you at all times. If you should hand over the
device to another person, please also hand over these operating instructions / safety instructions. We
accept no liability for accidents or damage caused by non-compliance with these instructions and the
safety instructions.
AFETY IN TRUCTION
The corresponding safety instructions can be found in the enclosed booklet.
Danger! Read all safety instructions and instructions. Failure to follow the safety precautions and
instructions may result in electric shock, fire and/or serious injury. Keep all safety instructions and
instructions for the future.
pecial safety instructions:
Warning: When power tools are used, basic safety precautions must be followed to eliminate the risk
of fire, electric shock and personal injury, including the following:
Always wear safety glasses and head protection, e.g. a construction helmet.
Wear tight-fitting work clothing that cannot be gripped by the rotating workpiece.
Connect the machine firmly to the substrate.
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EQUIPMENT DE CRIPTION AND COPE OF DELIVERY
Please check the completeness of the article according to the described scope of delivery. In the case
of missing parts, please contact our Service Center or the point of sale where you purchased the de-
vice within 5 working days of the purchase of the item at the latest, presenting a valid proof of pur -
chase:
Open the packaging and carefully remove the device from the packaging.
Remove the packing material as well as packing and transport locks (if present).
Check that the scope of delivery is complete.
Check the device and the accessories for transport damage.
If possible, keep the packaging until the warranty expires.
Danger!
Device and packaging material are not children's toys! Children must not play with plastic
bags, foils or small parts! There is acute ingestion and danger of suffocation!
cope of delivery:
Woodturning lathe
Front end driver ring
Tool support
Tailstock
Hand wheel
Clamping lever (2x)
Plate (2x)
Locking grip
Wrench for pinion shaft
Face Plate
Crank handle
Hexagon key
Wrench for front end driver ring
Screw small(3x)
Washer small (6x)
Spring washer (3x)
ut small (3x)
Screw large (2x)
Washer groß (2x)
Wing nut (2x)
Washer for crank handle
Original operating instructions
Safety information
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INTENDED U E
The woodturning lathe is only used to work wood using a suitable turning iron.
The machine may only be used for its intended purpose. Any further use beyond this is not intended.
The user/operator and not the manufacturer is liable for any damage or injury of any kind resulting
from this.
Please note that our devices are not designed for commercial, technical or industrial use. We do not
assume any warranty if the device is used in commercial, craft or industrial enterprises as well as in
equivalent activities.
TECHNICAL DATA
Rated voltage: 230 V ~ 50 Hz
Rated power: 400 Watt S2 30 min
Idling speed (engine): 1400 rpm
Spindle speed: 890/1260/1760/2600 rpm
Tip width: ca. 1000 mm
Max. lathe diameter: max. 280 mm
Protection type: IP20
Weight: ca. 23 kg
Load factor:
The load factor S2 30 min (short-time operation) indicates that the motor with a rated power of 400
watts may only be continuously loaded for the time specified on the data plate (30 min). Otherwise it
would heat up excessively. During the pause, the motor cools down again to its initial temperature.
Danger! Noise and vibration:
The noise and vibration values were determined in accordance with E 61029.
Operation
Sound pressure level LPA 61 dB(A)
Uncertainty KPA 3 dB
Sound power level LWA 74 dB(A)
Uncertainty KWA 3 dB
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The stated values are emission values and therefore do not have to represent safe workplace values
at the same time. Although there is a correlation between emission and immission levels, it cannot be
reliably determined whether additional precautions are necessary or not. Factors that can influence the
current immission level at the workplace include the duration of the effects, the nature of the
workspace, other sources of noise, etc., e.g. the number of machines and other adjacent processes.
Reliable workplace values can also vary from country to country. However, this information should en-
able the user to make a better assessment of hazard and risk.
Wear hearing protection.
oise exposure can cause hearing loss.
Keep noise and vibration to a minimum!
Only use faultless equipment.
Service and clean the unit regularly.
Adapt your mode of operation to the device.
Do not overload the device.
Have the device checked if necessary.
Switch off the device when it is not in use.
Residual Risks
Even if you operate this power tool correctly, there are always residual risks. The following
hazards may occur in connection with the construction and design of this power tool:
1) Lung damage if no suitable dust mask is worn.
2) Hearing damage, if no suitable hearing protection is worn.
3) Damage to health resulting from hand-arm vibrations if the device is used for a long period of
time or is not properly operated and maintained.
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Before starting the equipment
Before connecting the device, make sure that the data on the nameplate corresponds to the network
data.
Warning!
Always disconnect the mains plug before making any adjustments to the unit.
The lathe must be securely set up, i.e. it should be bolted to a workbench or other fixed under -
frame.
Before commissioning, all covers and safety devices must be properly installed.
Before connecting, make sure that the data on the nameplate correspond to the mains data of
your power supply system.
Before you retool the machine (face driver/face plate) or adjust the speed, the mains plug must al-
ways be disconnected in order to prevent unintentional switching on, e.g. by other persons.
Transport the machine by lifting it to the machine bed. Observe the weight of the machine (see
technical data) and, if necessary, call in another person for help.
Assembly
Screw the second half of the machine bed to the main frame. Use the screw, two washers, the
spring washer and the nut at each of the three bolting points.
Place the tool support on the machine bed. Screw it together with the screw, plate, washer and
the clamping lever. If the tool support is in a position where the clamping lever is too long, the
clamping lever can alternatively be replaced by the wing nut.
Screw the locking handle into the workpiece support.
Place the tailstock on the machine bed. Screw it together with the screw, plate, washer and the
tension lever. If the tailstock is in the position where the clamping lever is too long, the clamping
lever can alternatively be replaced by the wing nut.
Push the handwheel onto the tailstock spindle. Make sure that the side of the handwheel with the
grub screw is guided over the flattened part of the tailstock spindle. Tighten the grub screw with
the supplied Allen key and screw the crank handle with the washer to the handwheel.
Mount the machine on a suitable surface (e.g. workbench or similar). The lathe can be mounted
in several places. Use suitable fixing material, e.g. carriage bolts for fixing to a metal base frame.
The fixing material is not included in the scope of delivery and is available from specialist dealers.
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Tailstock adjustment
The tailstock is adjusted after loosening the clamping lever located below the machine bed or the
wing nut.
After setting the optimum clamping pressure using the handwheel, the tailstock spindle must be
secured with the lock nut.
Adjusting the tool rest
The height of the tool rest can be adjusted after releasing the locking handle.
The adjustment of the tool support in longitudinal direction is possible after loosening the clamp-
ing lever or the wing nut below the machine bed.
The tool rest must be brought as close as possible to the workpiece but without touching it.
Warning! Make sure that the workpiece support is firmly tightened and cannot rotate into the work-
piece.
peed adjustment
Pull out the mains plug.
Loosen locking screw, open housing cover and loosen motor clamping screws. Lift the motor V-
belt to release the tension of the V-belt.
Fold the V-belt to the desired speed level (pay attention to alignment!).
The belt tension is achieved by lowering the motor, the dead weight of the motor is sufficient.
Retighten motor clamping screw after speed adjustment, close housing cover and fix with locking
screw.
A table with the corresponding speeds can be found on the inside of the housing cover.
Choosing the right speed
For new turning pieces, always start with the lowest possible speed and increase it with decreas-
ing unbalance of the turning piece.
Preselect the speed according to the cutting speed table, for noncircular workpieces start with
zero speed.
The choice of the correct speed depends on several factors when turning (e.g. size0e, unbalance,
material, etc. of the workpiece).
As a rule of thumb: non-circular workpieces, large workpieces, hard woods = low speed.
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Conversion from face driver to face plate
Place with the wrench on the wrench surface on the spindle directly behind the face driver.
Using another wrench, loosen the face driver counterclockwise while holding the other wrench.
ow turn the face plate onto the thread of the spindle and tighten it with the wrench on the spin -
dle.
Face driver and accompanying grain tip
The face driver is used to transmit the engine power to the workpiece when turning between the
tips.
When working between the face driver and the centering point, make sure that the centering hole
is drilled sufficiently deep. The centering drill diameter should be 5-8 mm. Do not select a clamp-
ing pressure that is too high. Workpieces can become curved and break due to excessive clamp-
ing pressure.
In order to avoid thread or bearing damage, the face driver must be driven in with a rubber or
wood hammer on the face of the workpiece.
The accompanying centering point prevents the centering hole to be drilled in the workpiece from
burning out.
OPERATION
Important notes on operation
When selecting your woodturning wood, please look for knots and dry cracks. Only use wood
without cracks and without larger knots (for small knots, carefully select the contact pressure of
the turning iron).
Always check by hand that the wood to be turned is firmly seated.
Warning: Pull the mains plug!
Only use original turning irons in sharpened condition.
When turning wooden discs, do not stand in the flight circle of the workpiece.
Please use a band saw or scroll saw to cut large and unbalanced woodturning stock in the best
possible way. Large unbalance of the turning material endangers your health and the service life
of the machine.
For new woodturning pieces, always start with the lowest possible speed and increase it with in-
creasing improvement of the turning force.
Do not use wooden discs with shrinkage cracks, as there is a high risk of bursting due to centrifu -
gal force.
Observe the maximum workpiece sizes (see technical data).
In case of blocked tools: pull out the mains plug before troubleshooting!
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Clamp workpieces between the face driver or face plate and the centering point. First tighten the
tailstock with the clamping lever or the wing nut. Then clamp the workpiece by turning the crank
handle on the handwheel.
For turning, position yourself at the machine in such a way that the cutting tools can be easily
guided on the tool support.
On/off switch
The lathe can be switched on by pressing the green "I" button.
To switch off the lathe again, press the red button "0".
CABLE CHANGE
DANGER!!!
If the power cord of this unit is damaged, it must be replaced by the manufacturer or an authorized
service partner to avoid hazards. The lathe must not be put back into operation until it has been re-
paired.
CLEANING, MAINTENANCE AND PARE PART PROCUREMENT
Danger! Disconnect the mains plug before carrying out any cleaning work!
Cleaning
Keep guards, air vents and motor housings as free of dust and dirt as possible. Rub the unit with
a clean cloth or blow it out with compressed air at low pressure.
We recommend that you clean the unit immediately after each use.
Clean the appliance regularly with a damp cloth and some soft soap. Do not use cleaning agents
or solvents as they may attack the plastic parts of the unit. Make sure that no water can get inside
the unit. Penetration of water into an electrical appliance increases the risk of electric shock.
tart-up problems (engine)
Excessive clamping pressure in conjunction with excessive belt tension can lead to motor start-up
problems, especially at high speeds.
Remedial action:
Loosen belt tension.
Reduce the clamping pressure on the tailstock handwheel.
Only set high speeds for final and fine treatment of the workpieces.
Maintenance
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There are no other parts to be serviced inside the unit.
pare parts
The following information should be provided when ordering spare parts:
Type of device
Article number of the device
ID number of the device
Spare part number of the required spare part
DI PO AL AND RECYCLING
The device is packaged to prevent damage during transport. This packaging is raw material and is
therefore reusable or can be returned to the raw material cycle. The device and its accessories consist
of various materials such as metal and plastics. Defective devices should not be disposed of with
household waste. For proper disposal, the device should be disposed of at a suitable collection point.
If you do not know of a collection point, please contact your local administration or a local authority.
TORAGE
Store the device and its accessories in a dark, dry and frost-free place. The optimum storage tempera -
ture is between 5 and 30°C. Keep the power tool in its original packaging.
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EXPLO ION DRAWING
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PART LI T
No Description Qty No Description Qt
y
1 Handle Cover 2 30 Bolt 2
2 Operating Handle 2 31 Bearing 1
3 Clamping Plate 2 32 Delta Belt 1
4 Bolt 2 33 Pulley 2
5 Handwheel 1 34 Screw 2
6 Screw 3 35 Cord Clip 1
7 Screw Pole 1 36 Cord Sleeve 1
8 Tail Stock 1 37 ut 2
9 ut 1 38 Switch Board 1
10 Bearing 1 39 Screw 2
11 Center 1 40 Micro Switch 1
12 Knob 1 41 Micro Switch Wire 1
13 Screw 1 42 Switch Cover 1
14 Support Bar 1 43 ut 1
15 Pole 1 44 Elastic Washer 1
16 Adjusting Bar 1 45 Claw 1
17 Bolt 8 46 Screw 2
18 Elastic Washer 20 47 Bolt 1
19 Flat Washer 31 48 Flat Washer 2
20 Drive Center 1 49 Bolt 1
21 Baffle 1 50 Cord Sleeve 1
22 Bearing 1 51 Cord and Plug 1
23 Bearing Seat 1 52 Screw 4
24 Axis 1 53 Elastic Washer 4
25 Switch 1 54 Flat Washer 4
26 Flat Washer 6 55 Back Cover 1
27 Screw 4 56 Engine 1
28 Box 1 57 ut 20
29 Bearing Seat 1 58 Bed 1
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Disposal regulations
EU guidelines regarding the disposal of scrap electric appliances (WEEE, 2012/19/EU) were im-
plemented in the law related to electrical and electronic equipment and appliances.
All WilTec electric devices that fall under the WEEE regulations are labelled with the crossed-out
wheeled waste bin logo. This logo indicates that this electric equipment must not be disposed with the
domestic waste.
The company WilTec Technik GmbH has been registrated in the German registry EAR under the
WEEE-registration number DE45283704.
Disposal of used electrical and electronic appliances
(intended for use in the countries of the European
Union and other European countries with a separate
collection system for these appliances).
The logo on the article or on its packaging points out
that this article must not be treated as normal
household waste but must be disposed to a recycling
collection point for electronic and electrical waste
equipment. By contributing to the correct disposal of
this article you protect the environment and the health
of your fellow men. Environment and health are
threatened by inappropriate disposal.
Materials’ recycling helps reduce the consumption of raw materials.
Additional information on recycling this article can be provided by your local community, municipal
waste disposal facilities or the store where you purchased the article.
Address:
WilTec Wildanger Technik GmbH
Königsbenden 12 / 28
D-52249 Eschweiler
Important notice:
The reprint or reproduction, even of excerpts, and any commercial use, even in part of this instructions
manual require the written permission of WilTec Wildanger Technik GmbH.
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