WilTec 61117 User manual

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Operation Manual
ARTICEL 61117
400W 125MM BELT SANDER FILE
Read and follow the operating instructions and safety information before using for the first time.
Technical changes reserved!
Due to further developments, illustrations, functioning steps and technical data can differ insignificant-
ly.
Updating the documentation
If you have suggestions for improvement or have found any irregularities please contact us.

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The information contained in this document is subject to change without prior notice. No part of this
document can be copied or duplicated in another form without the prior written consent of WilTec Wil-
danger Technik GmbH. The WilTec Wildanger Technik GmbH assumes no liability for any errors in
this user manual or the connection diagram.
Although WilTec Wildanger Technik GmbH has made every effort to make sure that this user manual
is complete, accurate and updated, errors cannot always be avoided. In the event of problems with
this user manual please complete and send this form back to us.
FAX-notification (+++49 2403 55592-15),
from: ________________________________________
Name: ________________
Firm:_____________________
Tel/Fax:__________________
I would like to report the following mistakes:
___________________________________________________________________
Customer Service WilTec Wildanger Technik GmbH
e-mail: [e-mail]
Tel:++ [phone]
Introduction
Thank you for purchasing this quality product. To minimize the risk of injury by means of fire or
electric shock we urge that our clients take some basic safety precautions when using this
device. Please read the operation instructions carefully and make sure you have understood its
content.
Always use a grounded power connection with the appropriate mains voltage. You can find the corre-
sponding mains voltage on the type plate. If you have any doubts about the connection being ground-
ed, have it checked by a qualified professional. Never use a faulty electric cable.
Do not inspect the electrical part of the pressure pond filter in a wet or damp environment or when you
are wet yourself and protect it from direct sunlight. Install this device in a safe location so that nobody
can step on the cable, fall over or damage it. Disconnect the power plug before cleaning it and use
only a damp cloth for cleaning. Avoid using cleaning agents and make sure that no liquid enters the
electrical part of the pump.
The electric part of the device contains no parts that can be inspected or serviced by the user. Leave
the maintenance, adjustment and repair to qualified technical personnel. In case of unauthorised inter-
vention the 2-year warranty is no longer valid! Keep these operation instructions safe.

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CONTENTS
1. WARNING SYMBOLS
2. TECHNICAL SPECIFICATION
3. OPERATION - CONTROLS & INSTRUCTIONS
4. MAINTENANCE
5. PARTS BREAKDOWN
6. PARTS BREAKDOWN LIST

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WARNING SYMBOLS
Regulatory Compliance Mark
Double Insulated
Before use read Instruction Hand-
book!
Wear hearing protection
Always wear eye and ear protec-
tion
TECHNICAL SPECIFICATION
Model
61117
Rated Voltage
230-240V ~ 50Hz
Sound pressure level Lpa
82dB(A)
Sound power level Lwa
(93+3)dB(A) (k=3)
Hand-arm vibration Aw
3.8 m/s²
Rated power input
400W
No load speed, N0
900-1400 u/min
Sanding belt size
455x6mm, 455x13mm
Max sanding depth
125mm
Insulation class of engine
E
Weight
1.24kg
External dimensions
430x200x110mm
GENERAL POWER TOOL SAFETY WARNINGS
WARNING
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings
refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
WORK AREA
•Keep your work area clean and well lit. Cluttered benches and dark areas lead to accidents.
•Do not operate power tools in explosive atmospheres, such as the presence of flammable
liquids, gases or dust. Power tools create sparks which might ignite dust or fumes.
•Keep bystanders, children and visitors away while operating the tool. Distractions can cause
you to lose control.

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ELECTRICAL SAFETY
•Power tool plugs must match the outlet. Never modify the plugs in any way. Do not use any
adapter plugs with earthed power tools. Unmodified plugs and matching outlets will reduce
risk of electric shock. Do not change the plug in any way. Double insulation eliminates the need
for the three wire grounded power cord and grounded power supply system.
•Avoid body contract with grounded surfaces such as pipes, radiators, ranges and refrigera-
tors. These are an increased risk of electric shock if your body is grounded.
•Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
•Do not abuse the cord. Never use the cord to carry the tool or pull the plug from an outlet.
Keep the cord away from heat, oil, sharp edges or moving parts. Replace damaged cords
immediately. Damaged cords increase the risk of electric shock.
•When operating a power tool outside, use an outdoor extension cord. These cords are rated
for outdoor use and reduce the risk of electric shocks.
•If operating a power tool in a damp location is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces the risk of electric shock.
PERSONAL SAFETY
•Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use tool while tired or under the influence of drugs, alcohol or medication. A moment
of inattention while operating power tools may result in serious personal injury.
•Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in
moving parts.
•Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your
finger on the switch or plugging in tools that have the switch turned on may lead to accidents.
•Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left
attached to a rotating part of the tool may result in personal injury.
•Do not overreach. Keep proper footing and balance at all times. Proper footing and balance
enables better control of the tool in unexpected situations.
•Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard
hat or hearing protection must be used for appropriate conditions. Ordinary eye or sun glasses are
NOT eye protection.
•If devices are provided for the connection of dust extraction and collection facilities ensure
that these are connected and properly used. Use of dust collection can reduce dust-related
hazards.

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TOOLS USE AND CARE
•Do not force tool. Use the correct tool for your application. The correct tool for the right job
will work better and safer at the rate which it was designed for.
•Do not use the tool if the switch does not work properly. Any tool that cannot be controlled
with the switch is dangerous and must be repaired.
•Disconnect the plug from the power source before making any adjustments, changing ac-
cessories or storing the tool. Such preventive safety measures reduce the risk of starting the
tool accidentally.
•Store idle tools out of reach of children and other untrained persons. Tools are dangerous in
the hands of untrained users.
•Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with
sharp cutting edges are less likely to bind and are easier to control.
•Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
•Use the power tool, accessories and tool bits etc. in accordance with these instructions
taking the working conditions into account such as the work to be performed. Use of the
power tool for operations different from those intended could result in a hazardous situation.
SERVICE
•Have your power tool serviced by a qualified person from an authorized service partner
using only original and identical parts. This will ensure that the safety of the power tool is main-
tained.

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ADDITIONAL SAFETY INSTRUCTIONS FOR ELECTRIC POWERFILE
WARNING
Safety instructions for all future operations: Hold power tool by unsulated gripping surfaces,
because the belt may contact its own cord. Cutting a “live” wire may make exposed metal parts
of the power tool “live” and could cause an electric shock.
Preferably wear a dust mask whenever sanding. Thoroughly remove all dust after sanding. Take spe-
cial care when sanding paint is possibly lead based or when sanding some woods and metal which
may produce toxic dust.
•Wear a dust mask specifically designed for protection against lead paint dust and ensure that per-
sons within or entering the work area are also protected.
•Do not let children or pregnant women enter the working area.
•Do not eat, drink or smoke within the work area.
•Dispose dust particles and any other debris safely.
•Before using the tool on wooden work pieces preferably fit the dust bag.
•Before using the tool on metal work pieces or work pieces containing metal make sure to remove
the dust bag.
•Wear gloves when working with metal work pieces.
•It is recommended that the tool always should be supplied by a residual current device with a rat-
ed residual current of 30 mA or less.
OPERATION - CONTROLS & INSTRUCTIONS
COMPONENTS
1. On/Off switch
2. Lock-on button
3. Secondary handle
4. Straight arm
5. Belt tensioning lever
6. Belt tracking knob
7. Variable speed control knob
8. Dust bag
10. Cranked arm

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UNPACKING THE BOX
Carefully unpack all parts and check that all the parts accessories listed below are included. If any
items are missing, immediately contact the seller.
Accessories:
•10pc P80 sanding belts –1 Set
•13mm Straight arm –1 Set
•12mm Cranked arm –1 Set
•Instruction manual –1 Set
ASSEMBLY
WARNING
Before assembly, make sure that the tool is switched off and unplugged.
FITTING AND REMOVING SANDING ARMS (FIG. B)
Before first use, you have to fit the sanding arm to the tool.
•A straight arm (sanding width 13mm)
•A cranked arm for grooving and sanding in the centre of
work pieces and for reaching confined areas.
Fitting
1. Make sure that the belt tensioning lever (5) is in the posi-
tion shown (B).
2. Loosen and remove the belt tracking knob (6).
3. Remove the tape retaining the spring (11) (if present).
4. Check that the spring is located in its mounting hole.
5. Position the arm (4) as shown.
6. Fit the belt tracking knob (6) and tighten it until the arm is
aligned with the tool.
Removing
1. Remove the sanding belt (if present) as described below.
2. Loosen and remove the belt tracking knob (6).
3. Remove the arm.
WARNING: Be careful not to lose the spring (11).

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FITTING AND REMOVING SANDING BELTS (FIG. C)
Fitting
1. Move the belt tensioning lever (5) to the front position (A).
2. Make sure that the arrows on the inside of the sanding belt
face the same direction as the arrows (15) on the housing.
3. Place the sanding belt (12) over the front pulley (13) and the
rear pulley (14), sliding it through the slot in the housing.
4. Move the belt tensioning lever (5) to the rear position (B).
5. Adjust the belt tracking as described below.
Removing
1. Move the belt tensioning lever (5) to the front position (A).
2. Slide the sanding belt (12) off the pulleys.
ADJUSTING THE SANDING BELT TRACKING (FIG. D)
1. Switch the tool.
2. Turn the belt tracking knob (6) as required until the sanding
belt runs straight along the length of the arm.
FITTING AND REMOVING THE DUST BAG (FIG. E)
WARNING: Make sure to remove the dust
bag before using the tool on metal work pieces.
Fitting
1. Align the dust bag (8) with the tool and loose clamp
as shown.
2. Slide the dust bag onto the tool until it clicks into
place and release the clamp.
Removing
Loose the clamp and pull the dust bag (8) off the tool.
USE
WARNING: Let the tool work at its own pace. Do not overload.

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VARIABLE SPEED CONTROL (FIG. F)
The variable speed control allows you to adapt the speed
of the tool to the work piece and the speed that is need-
ed.
Use a low speed setting when using a fine grit, when
working with plastics or ceramics and when removing
painted or varnished surfaces. Use a high speed setting
when using a coarse grid and when removing a lot of
material.
•Set the control knob (7) to the desired setting.
Switching on and off is possible by pressing the
switch shown (Fig. G).
•To switch the tool on, press the on/off switch (1).
•To switch the tool off, release the on/off switch.
For continuous operation:
•For continuous operation
oPress the on/off switch (1).
oPress the lock-on button (2).
oRelease the on/off switch.
•To switch the tool off when in continuous operation, press and release on/off switch (1).
EMPTYING THE DUST BAG (FIG. G)
The dust bag should be emptied every 10 minutes of use.
1. Align the dust bag (8) with the tool and loose clamp as
shown.
2. Hold the spout down and shake the dust bag to empty
the contents.
3. Refit the dust bag onto the tool.
If necessary, the dust bag can be removed from its frame
and can be washed. Let it dry before refitting it.

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CRANKED ARM (FIG. H)
Use section A for grooving or sanding in the centre of
work pieces and in confined areas.
Use section B for curved surfaces.
STRAIGHT ARM (FIG. I)
Use the normal and narrow arm for general use for
slotting and for making joints.
HINTS FOR OPTIMUM USE
•Always hold the tool with both hands.
•Do not exert too much pressure on the tool.
•Regularly check the condition of the sanding belt. Replace when necessary.
•Always sand with the grain of the wood.
•The work piece needs to be suitably supported or clamped.
•When sanding new layers of paint before applying another layer, use extra fine grit.
•On very uneven surfaces or when removing layers of paint, start with a coarse grit. On other sur-
faces start with medium grit. In both cases, gradually change to a fine grit for a smooth finish.
•Consult your retailer for more information on available accessories.

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MAINTENANCE
WARNING: Before cleaning or performing maintenance the power supply must be
disconnected from the tool. All maintenance should only be carried out by the manu-
facturer or authorized service organization.
If the supply cord is damaged, it must be replaces by a specially prepared cord repairable by an au-
thorized service agent to avoid a safety hazard.
CARBON BRUSHES
The brush and commutator of the tool shall be examined for several months. Their good contact
makes the tool energetically. When the spark around the commutator gets bigger the carbon brush
should be changed.
CLEANING
WARNING: Before cleaning or performing maintenance the power supply must be
disconnected from the tool. Compressed dry air blow may be the most effective clean-
ing method. Always wear safety goggles
when cleaning tools with compressed air.
Ventilation openings and switch levers must be
kept clean. Do not attempt to clean by inserting
pointed objects through openings. No chemical
agent is allowed to be used in cleaning the power
tool.

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PARTS BREAKDOWN

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PARTS BREAKDOWN LIST
No
Description
Qty
No
Description
Qty
1
Typing screw
2
32
Arm set
1
2
Left cap
1
33
Knob
1
3
Typing screw
6
34
Armature
1
4
Left handle
1
35
Fan guide
1
5
Cord clamp
1
36
Screw
2
6
Typing screw
2
37
Spring washer
2
7
Cord plug
1
38
Stator
1
8
Cord armor
1
39
Bearing
1
9
Switch
1
40
Bearing set
1
10
Speed level
1
41
Motor housing
1
11
Nut-left
1
42
Brush holder
2
12
Washer
1
43
Brush
1
13
Belt wheel
1
44
Insulation block
2
14
Fan
1
45
Back cap
1
15
Typing screw
5
46
16
Fan guide
1
47
17
Typing screw
4
48
18
Base
1
49
19
Bearing
1
50
20
Screw
2
51
21
Right Handle
1
52
22
Wrench
1
53
Cranked arm
1
23
Sanding Belts
2
54
Soft pad
1
24
Strant arm
1
55
Pad
1
25
Soft pad
1
56
Soft pad
1
26
Pad
1
57
Pad
1
27
Pulley
3
58
Dust bag
1
28
Bearing
3
59
Inductance
1
29
Axes
3
60
Capacitance
1
30
Spring
1
61
Spring
1
31
Small spring
1
62

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Disposal regulations
EU guidelines regarding the disposal of scrap electric appliances (WEEE, 2012/19/EU) were imple-
mented in the law related to electrical and electronic equipment and appliances.
All WilTec electric devices that fall under the WEEE regulations are labelled with the crossed-out
wheeled waste bin logo. This logo indicates that this electric equipment must not be disposed with the
domestic waste.
The company WilTec Technik GmbH has been registrated in the German registry EAR under the
WEEE-registration number DE45283704.
Disposal of used electrical and electronic appliances
(intended for use in the countries of the European
Union and other European countries with a separate
collection system for these appliances).
The logo on the article or on its packaging points out
that this article must not be treated as normal house-
hold waste but must be disposed to a recycling collec-
tion point for electronic and electrical waste equip-
ment. By contributing to the correct disposal of this
article you protect the environment and the health of
your fellow men. Environment and health are threat-
ened by inappropriate disposal.
Materials’ recycling helps reduce the consumption of raw materials.
Additional information on recycling this article can be provided by your local community, municipal
waste disposal facilities or the store where you purchased the article.
Address:
WilTec Wildanger Technik GmbH
Königsbenden 12 / 28
D-52249 Eschweiler
Important notice:
The reprint or reproduction, even of excerpts, and any commercial use, even in part of this instructions
manual require the written permission of WilTec Wildanger Technik GmbH.