Wintriss ShopFloorConnect SMI 2 User manual

By
Wintriss Controls Group
Addendum –SMI 2 –User Guide
ShopFloorConnect Machine Interface
1146200 –Rev. C
October 27, 2021
SFC Support Hotline [phone] (Option 3) 8-5 EST

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SMI 2 User Guide Rev. C Page 1
Contents
Specifications ................................................................................................................................................3
Main Menu....................................................................................................................................................4
Main Menu Icon/Button Selections..............................................................................................................5
Dashboard.....................................................................................................................................................6
Downtime......................................................................................................................................................7
Job Manager .................................................................................................................................................8
Load Next Job................................................................................................................................................9
Preset..........................................................................................................................................................10
Batch Segment Preset.................................................................................................................................11
Admin Menu ...............................................................................................................................................12
Security Settings..........................................................................................................................................13
Confirm Reset to Factory Defaults..............................................................................................................14
About SMI ...................................................................................................................................................15
Multipliers...................................................................................................................................................16
Utilities........................................................................................................................................................17
Additional Settings - Icon/Button Selections..............................................................................................18
Screen Defaults...........................................................................................................................................19
Forced Dialog Settings ................................................................................................................................20
Scanner Defaults.........................................................................................................................................21
Production Settings.....................................................................................................................................22
Input Settings..............................................................................................................................................23
Input Setup..................................................................................................................................................24
Cycle Input Setup ........................................................................................................................................25
Run/Idle Input Setup...................................................................................................................................26
Rate Calculation..........................................................................................................................................27
Analog Setup Menu.....................................................................................................................................28
Enable Inputs ..............................................................................................................................................29
Production Parameter Download ...............................................................................................................31
SMI 2 Job Manager Settings........................................................................................................................32
Forced Operator Login................................................................................................................................33
Network Settings.........................................................................................................................................34
Network IP Settings.....................................................................................................................................35
Wireless Settings.........................................................................................................................................36

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Figures at End of User Guide
Figure 1 –SFC Machine Interface 2
Figure 2 –SFC Machine Interface 2 (Press Wiring Diagram)
Figure 2 - SFC Machine Interface 2 (24 VDC Wiring Diagram)
ADDENDUM - SMI 2 User Guide
This User Guide is intended to be used –on an interim basis - in conjunction with the SMI 2 user
manual while the final manual is completed. Included are explanations of the modified SMI 2 Menus
and new settings. This guide applies to HMI code version 3.63. For older version some features may
not be available.
NOTE: There is a 30-character limit on all entry fields (with one exception –See below). Allowable
characters include numbers, upper and lowercase letters, spaces, and the special characters:
.- _[ ] { } \=* # + ~ % $
Data can be entered into the fields manually, or by the use of a scanner connected to the SMI 2’s USB
port.
The one exception to the 30-character limit is the Primary when it is set to ‘Tool # (123)’. This
particular primary type is intended to match the Wintriss SmartPAC 1 and SmartPAC 2 controls and is
limited to 7 numeric characters only.
Note: Not all the available Icon/Buttons and their data fields in the SMI 2 are applicable to all machine
types. When a data field does not apply to a specific application, it can be hidden. This guide shows all
the data entry fields. If your SMI 2 does not show a particular field, it is likely hidden because it is not
needed. To identify which Icon/Buttons and their data entry fields can be hidden from the main menu,
refer to the Icon/Buttons table (See page 4).

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Specifications
Installation
Category
II
Dimensions
Enclosure: 8.00 x 10.08 x 4.00 in. (101.6 x 203.2 x 256.0 mm) NEMA 12, IP 66
Panel mount: 9.2 x 7.7 x 4.25 in. (234 x 196 x 108 mm)
Electrical
(System Power)
Input: 100-240 Vac, 40 W, 50-60 Hz
or
24 Vdc +/- 15%, 30 W
When installed, this equipment shall have, in close proximity and easily
accessible, a switch or circuit breaker marked as the disconnect switch.
Operating
Environment
Indoor use only
Temperature: 32o to122o F (0o to50o C)
Relative Humidity: Indoor factory conditions
Altitude: 6562 ft (2000 m)
Parts Counter
Total preset for maximum count. Set to 9 digits.
Batch Preset for maximum count. Set to 7 digits.
Inputs
All SMI 2 inputs (sink or source): 9mA ± 2 mA @ 24 Vdc
TB2 Inputs 1-4 (Factory Wired for PNP)
1. Cycle Count
2. Run/Idle
3. Scrap
4. Setup
TB4 Automatic Downtime Inputs 1-4 (Factory Wired for PNP)
1. Downtime Reason 32
2. Downtime Reason 31
3. Downtime Reason 30
4. Downtime Reason 29
Outputs
1 stop circuit (dry contacts): Contact rating 4 A, max, @240 Vac or 30 Vdc
Scanner
(optional)
USB barcode scanner capable of adding a carriage return as a suffix
Wireless
Connection
(optional)
Factory installed
IEEE 802.11 b/g/n

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Main Menu
Figure 1 - SMI 2 Main Menu
The Status Banner at the top of the main menu is color-coded for the five different SFC states: Green
(Running), Blue (Idle), Red (Unplanned), Yellow (Changeover), Purple (Planned). It also shows the
current status and duration as well as the current count info and production rate.

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Main Menu Icon/Button Selections
Select the ‘Operator’icon to enter the operator number or name (Optional Scan Field).
Select the ‘Rejects’(scrap) icon to manually enter the desired quantity of defective parts.
Select the ‘Job Manager’icon to enter job related information, start a new job or to end
the current job.
Select the ‘Dashboard***’icon to show MTBF (Mean Time Between Failures) and Analog
Channel values.
Select the ‘Hold State***’to hold the current Planned/Unplanned downtime or
Changeover state and prevent the SMI from counting until it is selected again and
disabled. Hold State is often used when setting up the machine.
Select the ‘Return to Production’icon when first powering up, to end a downtime event
or if a count preset is reached. By selecting ‘Return to Production’ icon it will change the
state to an idle state.
Select the ‘Dialog Menu’icon to select an applicable Downtime Reason code as to why
the machine is down (Used when machine is not running and before or after a forced
dialog reason is entered).
Select the gear icon to access the ‘Admin Menu’.
Select the question mark icon (bottom left) for a series of help topics related to the
menu or menu item that is in view.
These are the main menu Icon/Buttons and their functions (an *** indicates that the button may be
hidden via a selection in the ‘Admin Settings’ menu):

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Dashboard
Figure 2 - Dashboard Menu
The DASHBOARD menu shows MTBF (Mean Time Between Failures) and the Analog values from any
connected analog sensor (e.g. Temperature, Current, Pressure, etc.).
Mean time between failures (MTBF) refers to the average amount time between Unplanned Downtime
occurrences.
Note: The Dashboard menu is disabled by default. The current functionality can be used for displaying
analog channels however, enhanced features will be available soon in a future release. For more
information on this feature and availability, please contact SFC Technical Support 800-586-8324
(Option 3).

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Downtime
Figure 3- The Downtime Menu
Use this menu to choose the appropriate downtime reason. Use the ‘Previous’or ‘Next’buttons to
display the previous or next set of reasons. Press the ‘Cancel’button to skip setting the downtime
reason and return to the Main Menu. Press the reason to select it as the current downtime reason.
Note: Downtime reasons can be 30 characters or less.

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Job Manager
Figure 4 - The Job Manager Menu
Use this menu to Scan/Enter Job information - Primary (e.g. Tool, Part, Mold, Fixture, SKU, Material,
Item, etc.) is required.
Optionally Scan/Enter Job Number, Preset (qty. parts to be produced), and Batch.
The BATCH allows the operator to set the quantity of parts to make for this batch. When the quantity
is reached, the inhibit relay is opened. Setting a preset to zero disables the preset. If ‘Stop On Preset’
is enabled, the inhibit relay will be opened when the preset is reached.
Select ‘End Job’ to terminate the current Job. Select ‘Next Job’ to consume the next job on the
schedule. The ‘Next Job’ is enabled/disabled using the ‘Scheduler’ on the Production Setting menu.
Select ‘Load Job’ to start a new job using the primary and secondary items displayed.
Select ‘#’ to modify the count multiplier values. Select ‘Update’ to save the Preset and Batch values
you entered for the currently loaded job.
Select the ‘Chain’ icon to link the primary/job #, so when the operator enters or scans a primary it will
automatically bring them to the Job Number field. Select both ‘Chain’ icons to link all 3 fields’ primary,
Job #, and Preset.

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Load Next Job
Figure 5 - Load Next Job
The ‘Load Next Job’menu launches when the Next button on the Job manager is selected, and
Scheduler is enabled. Job information from the ShopFloorConnect Scheduler is displayed and gets
consumed by selecting ‘Load’.