Wintriss ShopFloorConnect SMI 2 User manual

Tech Support Hotline [phone] EST
www.wintriss.com
Wintriss Controls Group, LLC
100 Discovery Way
Unit 110
Acton MA 01720 USA
Phone [phone]
Fax [phone]
PRINTED IN USA
®
For complete SMI 2 documentation
visit www.sfcdocs.com
®
ShopFloorConnect
Machine Interface
(SMI 2)
1146400
Preliminary-1 October 2019


This SMI 2 Installation Manual covers SMI 2 software
version 2.21 and higher.
NOTICE
CHECK DOWNLOAD SITE FOR ANY AVAILABLE ADDENDA TO MANUAL
Before you use this manual to install your Wintriss product, check www.sfcdocs.com for any addenda
or document changes to this manual since its last revision.
You can also find documentation for other ShopFloorConnect-related products on this site, such as the
SMI 2 Rev A user manual (which covers HMI version 1.44 and lower) and the Quick Start Guide (which
covers HMI version 2.21 and higher).
If you encounter cross-references in this manual to chapters that have not been included, refer to the
appropriate chapter of the user manual.

Thank you for purchasing a Wintriss ShopFloorConnect Product. We appreciate your business and want
to do whatever we can to ensure your satisfaction. Wintriss products are built to stay on the job day after
day, and are backed by an ironclad guarantee, international standards approvals, and unbeatable support.
Whenever you need assistance or service, we back all our products with excellent spare parts inventories,
training programs, and prompt repair service. We would like to share with you a list of service options–
probably the largest number of service options offered in the industry.
• Technical Assistance
We offer a toll-free line for technical assistance. Call our ShopFloorConnect Technical Support at
800-586-8324 and select option 3 should you have any questions about your equipment. Our technical
staff is ready to assist you Monday through Friday, 8 a.m. to 5 p.m. ET. In many cases our
experienced technical staff can resolve your inquiry right over the phone. Download
ShopFloorConnect documents at www.sfcdocs.com. You can download other Wintriss product
manuals at www.wintrissdocs.com.
• Return Authorization
Please call our “800” number for a return authorization (RMA) number to return a product for repair.
Returned goods must arrive freight prepaid. In order to process your return quickly, we ask that you
provide us with the following pertinent information when you call: purchase order number, shipping
address, contact name and telephone number, and product type. The assigned RMA number should
appear on all packages returned to Wintriss Controls Group to ensure prompt service.
At the time of requesting an RMA, you will be quoted a flat-rate repair price for the product you are
returning. We ask that you either fax us a PO for that amount or enclose the PO with the returned
item. This will enable us to ship the item back to you as soon as the repair has been completed. If the
item cannot be repaired or there are additional charges, you will be contacted for approval.
Please be sure to carefully pack all returned items and ship to our Acton, MA location.
• Expedited Repair Program
Rush service providing 48 hour turnaround is available for most products upon request. An Expedite
Fee will be applied to our standard repair rate.
• Board Exchange Program
If your needs are urgent, you can take advantage of our Board Exchange (EX) program. Call our
“800” number between 8 a.m. and 5 p.m. EST and we will send a replacement to you overnight. A fee
does apply to this service. Contact Wintriss ShopFloorConnect Technical Support at 800-586-8324
for details.
• Service Center
Our Service Center for product service is located at our headquarters in Acton, MA. If your
equipment requires repair, please contact us at 800-586-8324 to obtain a return authorization number.
Nationwide field service is also available. Contact the Wintriss ShopFloorConnect Technical Support
at 800-586-8324.
• Product Training
We also offer both product training and maintenance/troubleshooting courses at our Acton, MA and
Chicago-area facilities. On-site training is available from the factory or through your local Wintriss
representative.
• Restocking Charge
Returned goods are subject to a 20% restocking charge if returned for credit. The minimum charge is
$50, not to exceed $250 per item.
Whatever the product, we are committed to satisfying you with innovative engineering, quality
construction, reliable performance, and ongoing, helpful support. Call us whenever you need assistance.

1146400 SFC Machine Interface (SMI 2) Installation Manual
Index 7
Table of Contents
Chapter 2 –Installation.......................................................................................................15
Installation Guidelines.............................................................................................................16
Mounting the SMI 2................................................................................................................16
Mounting the SMI 2 Enclosure.........................................................................................16
Mounting the SMI 2 Panel Mount...........................................................................................18
Wiring the SMI 2.....................................................................................................................19
Connecting AC Wiring to the SMI 2 Enclosure...............................................................19
Wiring the SMI 2 Panel Mount...............................................................................................20
Connecting AC Wiring to the Panel Mount......................................................................20
Connecting Input Wiring.........................................................................................................22
Wiring a Cycle Input.........................................................................................................23
Wiring a Run/Idle Input....................................................................................................24
Wiring a Scrap Input Switch.............................................................................................25
Wiring a Setup Mode Input...............................................................................................25
Wiring Automatic Downtime Inputs ................................................................................25
Connecting Machine Inhibit Output Wiring............................................................................27
Connecting SMI 2 to Your Ethernet........................................................................................27
Checking Wiring Connections ................................................................................................27
Checking Power Connections...........................................................................................27
Checking Input Wiring .....................................................................................................28
Checking Machine Inhibit Output Wiring........................................................................28
Checking Ethernet Connectivity.......................................................................................30
Setting the IP Address, Subnet, and Default Gateway ............................................................30
Maintaining the SMI 2 ............................................................................................................31
Cleaning the Touch Screen...............................................................................................31
Chapter 5 –System Messages...........................................................................................33
Messages on the Status Line of the Main Menu......................................................................33
Messages Below the Status Line of the Main Menu...............................................................34
Messages on the Security Settings Screen...............................................................................34
Appendix A–SFC Primary Item Discovery ......................................................................35
Figures at End of Manual
SMI 2 Wireless Instruction Sheet
Figure 1. SFC Machine Monitor 2 Wiring Diagram
Figure 2. SFC Machine Monitor 2 Press Wiring Diagram

1146400 SFC Machine Interface (SMI 2) Installation Manual
8 Table of Contents
List of Figures
Figure 2-1. SMI 2 Enclosure: Mounting Dimensions ..........................................................................17
Figure 2-2. SMI 2 Panel Mount: Mounting Dimensions......................................................................18
Figure 2-3. AC Wiring Connections, SMI 2 Enclosure .......................................................................20
Figure 2-4. Grounding Stud on SMI 2 Panel Mount............................................................................21
Figure 2-5. AC Wiring on SMI 2 Panel Mount....................................................................................21
Figure 2-6. SMI 2 Control Board .........................................................................................................22
Figure 2-7. SMI 2 Input/Output Wiring ...............................................................................................23
Figure 2-8. SMI 2 Main Menu .............................................................................................................28
Figure 2-9. Forced Dialog Settings Screen...........................................................................................29
Figure 2-10. Forced Downtime Menu Screen ......................................................................................30
Figure 2-11. Network Menu Screen.....................................................................................................31
Figure 2-12. Setting the IP Address .....................................................................................................31
List of Tables
Table 2-1. Automatic Downtime Inputs Priority..................................................................................26
Table 2-2. Automatic Downtime Inputs and Reasons..........................................................................26

How to Use This Manual
NOTICE
Also refer to related documents found on www.sfcdocs.com
This manual shows you how to install and troubleshoot ShopFloorConnect (SFC) Machine Interface
(SMI 2).
Chapter 2 shows how to mount and wire the SMI 2. Installation instructions are provided for both
enclosure and panel mount versions.
Chapter 5 documents the system messages that appear at the top of the Main Menu screen.
Appendix A explains how SFC “discovers” primary items at the SMI 2.
Wiring diagrams are provided at the end of the manual.

Important Highlighted Information
Important danger, warning, caution and notice information is highlighted throughout the manual as
follows:
A DANGER symbol indicates an imminently hazardous situation, which, if not avoided, will result
in death or serious injury.
A WARNING symbol indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
CAUTION
A CAUTION symbol indicates a potentially hazardous situation, which, if not avoided, may result
in property damage.
NOTICE
A NOTICE symbol indicates important information that you should remember, including tips to aid
you in performance of your job.

WARRANTY
Wintriss Controls warrants that Wintriss electronic controls are free from defects in
material and workmanship under normal use and service for a period of one year (two
years for Shadow light curtains) from date of shipment. All software products electro-
mechanical assemblies, and sensors are warranted to be free from defects in material and
workmanship under normal use and service for a period of 90 days from date of shipment.
Wintriss’s obligations under this warranty are limited to repairing or replacing, at its
discretion and at its factory or facility, any products which shall, within the applicable
period after shipment, be returned to Wintriss Controls freight prepaid and which are, after
examination, disclosed to the satisfaction of Wintriss to be defective. This warranty shall
not apply to any equipment which has been subjected to improper installation, misuse,
misapplication, negligence, accident, or unauthorized modification. The provisions of this
warranty do not extend the original warranty of any product which has either been repaired
or replaced by Wintriss Controls. No other warranty is expressed or implied. Wintriss
accepts no liability for damages, including any anticipated or lost profits, incidental
damages, consequential damages, costs, time charges, or other losses incurred in
connection with the purchase, installation, repair or operation of our products, or any part
thereof.
Please note:
It is solely the user’s responsibility to properly install and maintain Wintriss controls
and equipment. Wintriss Controls manufactures its products to meet stringent
specifications and cannot assume responsibility for consequences arising from their
misuse.
Wintriss Controls Group, LLC SFC MACHINE INTERFACE (SMI 2)
100 Discovery Way INSTALLATION MANUAL
Unit 110 1146400
Acton, MA 01720 Wintriss Controls Group, LLC
Telephone: (800) 586-TECH (8324) Copyright 2019
[phone]
Fax: [phone]
Internet: www.shopfloorconnect.com
www.wintriss.com

1146400 SFC Machine Interface (SMI 2) Installation Manual
Chapter 2 –Installation 15
Chapter 2 –Installation
This chapter shows you how to install both enclosure and panel mount versions of the
ShopFloorConnect Machine Interface (SMI 2). The document is organized in the following sections:
Installation Guidelines.............................................................................................................16
Mounting the SMI 2................................................................................................................16
Mounting the SMI 2 Enclosure.........................................................................................16
Mounting the SMI 2 Panel Mount...........................................................................................18
Wiring the SMI 2.....................................................................................................................19
Connecting AC Wiring to the SMI 2 Enclosure...............................................................19
Wiring the SMI 2 Panel Mount...............................................................................................20
Connecting AC Wiring to the Panel Mount......................................................................20
Connecting Input Wiring.........................................................................................................22
Wiring a Cycle Input.........................................................................................................23
Wiring a Run/Idle Input....................................................................................................24
Wiring a Scrap Input Switch.............................................................................................25
Wiring a Setup Mode Input...............................................................................................25
Wiring Automatic Downtime Inputs ................................................................................25
Connecting Machine Inhibit Output Wiring............................................................................27
Connecting SMI 2 to Your Ethernet........................................................................................27
Checking Wiring Connections ................................................................................................27
Checking Power Connections...........................................................................................27
Checking Input Wiring .....................................................................................................28
Checking Machine Inhibit Output Wiring........................................................................28
Checking Ethernet Connectivity.......................................................................................30
Setting the IP Address, Subnet, and Default Gateway ............................................................30
Maintaining the SMI 2 ............................................................................................................31
Cleaning the Touch Screen...............................................................................................31
If you encounter problems when installing SMI 2, call Wintriss ShopFloorConnect Technical
Support.
ELECTRIC SHOCK HAZARD
•Disconnect main power before installation.
•Turn off all power to the machine and equipment used with the machine
•Ensure that installation is performed by qualified personnel.
•Complete all installation and wiring procedures before connecting to the AC power source.
Failure to comply with these instructions could result in death or serious injury.
NOTICE
If you encounter problems installing SMI 2 call Wintriss ShopFloorConnect Technical Support.

1146400 SFC Machine Interface (SMI 2) Installation Manual
16 Chapter 2 –Installation
Installation Guidelines
Observe the following guidelines when planning your installation:
•Never run wires for 120V and for lower voltages (e.g., 24V) inside the same conduit.
•Run flexible, liquid-tight conduit for high voltage lines (e.g., 120V power) to the knockout at the
bottom right of the SMI 2 enclosure or to the appropriate location on your console if you have an
SMI 2 panel mount.
•Run a conduit for low voltage lines (i.e., 24 VDC inputs and machine inhibit outputs) through one
of the rear knockouts at the bottom left of the SMI 2 enclosure or to the appropriate location on
your console.
•Run a conduit for the Ethernet cable through the center knockout at the bottom of the SMI 2
enclosure or to the appropriate location on your console.
NOTICE
You may choose to run 24 VDC input wires, machine inhibit output wires, and Ethernet cable
through the same conduit.
•The SMI 2 enclosure is rated NEMA 12 (protected against dust and oil). If you have ordered the
enclosure, you must use conduit of the same rating and make proper connections to ensure
NEMA 12 protection.
•Good grounds at the SMI 2 are important. Make sure that the SMI 2 is properly grounded.
•The ground wire from SMI 2 should be connected to the main ground point of the machine. This
may be near the control transformer ground.
NOTICE
Before starting the installation, make sure to check all modes of machine operation. Verification
that the machine operates and stops properly is extremely important because SMI 2 will be
connected to the machine’s inhibit circuit. Do not forget to mark on your electrical prints where
you wire in SMI 2.
Mounting the SMI 2
The SMI 2 is provided in an enclosure or as a panel mount. Mounting instructions for both SMI 2
configurations are given in the following sections.
Before you begin, determine a convenient place to mount your SMI 2. Ideally, the unit should be
close to the machine control so operators and setup personnel can easily see and reach the displays on
the touch screen.
Mounting the SMI 2 Enclosure
The SMI 2 enclosure can be mounted to the machine, on a free-standing pedestal, or on a pendant. To
mount the enclosure, follow these steps, referring to Figure 2-1, page 17, for mounting dimensions.

SFC Machine Interface (SMI 2) Installation Manual 1146400
Chapter 2 –Installation 17
NOTICE
PLACE ENCLOSURE AT A CONVENIENT HEIGHT
The SMI 2 enclosure should be installed at a convenient height for all users. An ideal height is to
have the top edge of the unit approximately at chin level. Experiment to determine a good height
for everybody prior to wiring and mounting.
1. Drill four holes for mounting, and tap if necessary. Mounting bolts are 1/4-20. Use a No. 7 drill
and 1/4-20 tap.
2. Allow up to 9 in. of service loop when performing the wiring connections (see Wiring the SMI 2,
page 19). Also, make sure all cables will reach the enclosure.
Figure 2-1. SMI 2 Enclosure: Mounting Dimensions

1146400 SFC Machine Interface (SMI 2) Installation Manual
18 Chapter 2 –Installation
Mounting the SMI 2 Panel Mount
Figure 2-2. SMI 2 Panel Mount: Mounting Dimensions
To install the SMI 2 Panel Mount in your enclosure or console, perform the following steps:
1. Cut a 7.9 in. (200.1 mm) wide by 6.4 in (162.6 mm) high mounting hole.
2. Insert the SMI 2 panel mount into the cutout ensuring that it is centered and square. Using the
holes in the SMI 2 panel mount as a guide, mark the locations of the mounting holes. Remove the
SMI 2 panel mount and drill the mounting holes in your enclosure.
Note: The holes in the SMI 2 panel mount are sized for #10 screws.

SFC Machine Interface (SMI 2) Installation Manual 1146400
Chapter 2 –Installation 19
Wiring the SMI 2
Connecting AC Wiring to the SMI 2 Enclosure
ELECTRIC SHOCK HAZARD
Do not apply AC power until all other electrical connections and installation procedures are
complete.
Failure to comply with these instructions could result in death or serious injury.
To make AC input connections to the SMI 2, do the following, referring to Figure 2-3 on page 20 and
wiring diagram Figure 1 or 2 at the end of the manual. Remember to allow plenty of room to make
wiring connections.
1. Determine how you will bring wiring from your 115 VAC power source (or 230 VAC source if
applicable) to the unit. These wires should be connected directly to the machine control supply
voltage. No. 16 wire is recommended; use No. 14 wire if local codes require it.
For 115 VAC, you need three wires—line (black), neutral (white) and ground (green). For 230
VAC, wires are black and red, with green or green/yellow for ground.
2. Turn the screw on the enclosure door’s latch 1/4 turn clockwise to release the latch, and swing
open the enclosure door.
3. Run the AC power wires to SMI 2 through flexible liquid tight conduit to the knockout in the
lower right corner of the enclosure. Because SMI 2 is rated NEMA 12 (protected against dust and
oil), you must use conduit of the same rating and make proper connections to ensure NEMA 12
protection.
4. Connect the ground (green or green/yellow) wire to the setscrew terminal on the ground stud on
the bottom of the enclosure near the right side (see Figure 2-3)
To make the connection, strip the wire 1/2 in. (12.7 mm) from the end, loosen the screw on the
terminal, insert the exposed wire into the hole, and tighten down the screw.
5. Connect power wires to the input connectors on the inside wall of the SMI 2 enclosure labelled
“Line” and “Neut,” as shown in Figure 2-3, below, and Figure 1, SFC Machine Monitor 2 Wiring
Diagram at the end of this manual.

1146400 SFC Machine Interface (SMI 2) Installation Manual
20 Chapter 2 –Installation
Figure 2-3. AC Wiring Connections, SMI 2 Enclosure
Wiring the SMI 2 Panel Mount
Connecting AC Wiring to the Panel Mount
ELECTRIC SHOCK HAZARD
Do not apply AC power until all other electrical connections and installation procedures are
complete.
Failure to comply with these instructions could result in death or serious injury.
To make AC input connections to the SMI 2 panel mount, do the following, referring to Figure 2-4,
Figure 2-5, below, and Figure 1, SFC Machine Monitor 2 Wiring Diagram, at the end of this manual.
Remember to allow plenty of room to make wiring connections.
1. Determine how you will bring wiring from your 115 VAC power source (or 230 VAC source, if
applicable) to the unit. These wires should be connected directly to the machine control supply
voltage. No. 16 wire is recommended; use No. 14 wire if local codes require it.
For 115 VAC, you need three wires—line (black), neutral (white) and ground (green). For 230
VAC, wires are black, red, and green or green/yellow for ground.