Winway FARMBOSS II User manual

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FarmBoss II 1000cc Diesel UTV
Owner smanual
READTHISMANUALCAREFULLY
Itcontainsimportantsafetyinformation
Thisisanadultvehicleonly
Operation isprohibitedfor thoseunder16 yearsof age.

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Introduction:
ThankyouforbuyingWINWAYFarmBoss 1000cc 44dieselUTV.WINWAYhasbeencommittingto
providingadurable,reliable&lowcostdieselUTV (FarmBoss)tomarket.Atlastanalternativetothe
overpricedmachinesfromthebigbrands!
Thecompanyhasbeenoperatingsince 2007,specializedindesignandmanufacturingofhighqualityATVs
andUTVs.Wehavedeepbackgroundinmechanicalengineeringandfabricationtechnology.Tosatisfy
customerdemands,wearecontinuouslyimprovingourquality,designsandservices.Withthequality
productsandprofessionalbackupservice,nowWINWAYhasbeenarecognizedbrandby themarket.
Valueformoney,
qualityassured&
customer servicelendstoour motto:
“SOLD BUTNOTFORGOTTEN”
Content:
Importantsafety information
1Introduction&Content
2Safetyadviceandsafetywarnings
4Warrantyandowner’sobligations
Modelinformation----FarmBoss II 1000cc
5Specification
6Frontcover,undercover,Console
7Instrumentclusterandlightswitchassy,Front/Reardiff,Ignitionswitch
8Gearshifting&CVTtransmission
9Slidingseat,safetybelt,brakepedal&acceleratorpedal
10 Add radiator fluidandreplaceairfilter &fuelfilter
11 Cargo bed,Manualtilt,Battery&Tire.
12 Lubrication
13 Add engineoil,gearboxoil,diffoil
14 Dieselengine,Grade &typeofengineoil,gearboxoil&diff oil
Additionalinformation
15 Warninglabels

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Particularlyimportantinformationisdistinguishedinthe manualby the followingnotations:
ATTENTION: TheSafetyAlertSymbolmeans:
ATTENTION!BEALERT!YOURSAFETYISINVOLVED!
WARNING: Failureto followWARNINGinstructionscould
resultinsevereinjuryor deathtothe vehicle
operator,abystanderora personinspectingor
repairingthevehicle.
CAUTION: ACAUTIONindicatesspecialprecautionsthat
mustbe takentoavoiddamage tothe vehicle.
NOTE: ANOTEprovideskeyinformationto make
procedureseasierorclearer.
Failuretofollowthe warningandadvice inthismanualcanresultinseriousinjuryordeath.
Warning”-Safety First-Importantnotice.
FarmBoss UTVsaredesignedforworkandnotforhighspeedcompetitionuse,therewill always benew
ways ofhaveaccidents,butWinway’ssinceredesireisforyou toworksafety.Remember inexperienceisthe
biggestcontributingfactorinaccidents.Readthismanualcarefully,obeytheinstructions,warningsand
cautionsandalways usecommonsense.Rememberlossofcontrolcanleadtoseriousinjuryordeath.Young
adultsandinexperiencedriders,musthaveproper instructionandbefullysupervised,untilfullycompetent
torideanUTV.Makesure allinstructionsareunderstood.
Remember youare responsibleforyou ownsafetyandthesafetyofthoseinyoucare.Winwaycannotbe
heldliableforaccidentsnomatter whatthecause.Youareresponsibleforcheckingyourvehiclethoroughly
forfaults,andforridingina safemanner.
Withanymotorvehicleoperation,thereisanelement ofrisk.Bychoosingtoridethisvehicle,youhave
acceptedthisrisk.Winwayisnotresponsiblefornegligence,speeding,componentfailure,inexperienceand
otherunforeseencircumstances,thatcancauseinjuryordeath.
Remember safetyfirst!
To assistyou withsafety,hereissomeadvice youneedto beawareof.
Onlyyoucanprotectyourself.
Safetyisyourresponsibility,foryourselfandminorsinyourcare.
1. Payattentionandobeythewarninglabelsonthevehicle,(iftheybecomefadedorareremoved,
replacethemimmediately).
2. Takeintroductionandmakecertainyouarefullyawareof,andabletooperate,thecontrolsofthe
vehicle.
3. Rideundertheinstructionoracompetentteacher,untilyouareanexperiencedrider.
4. Thesevehiclesaredesignedandmanufacturedforoffroaduseonly.Itisillegalandunsafetouse
themachineonanypublicstreet,road,orhighway,tarred,dirt,paved,orcement.
5. Pleasecheckyourlocalridinglawsandregulationsbeforeoperatingthismachine.
6. Pleasechecklocalenvironmentallawsandrespectthem.Winwaywouldliketokeepour
environmentclean,safe,andbeautifulforall toenjoyaswearesureyoudo.
7. RidingandUTV isaseriousmatter,itcanbehazardoustooperate.Acollision,or rollovercanoccur
quickly,with oftenseriousconsequences,evenroutinemanoeuvres,liketurning,ridingover

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obstaclesandslopingground,oracross water,mud,orloosesurfacescanbehazardous.Thequad
handlesdifferentlytoother vehicles.
8. Never exceedtherecommendedloadcapacity.Cargoshouldbeproperlydistributedandsecurely
attached.Ifcarryingaload,allowgreaterdistancesforbrakingandreduceyourspeed,especiallyif
pullingasmalltrailer.Overloading,orimproperloading,cancause mechanicalfailure lossofcontrol
andunnecessarydanger.
9. Neverfitunauthorizedaccessoriestothe UTV.
10. Neverridefasterthanyourskill,orconditionspermit.
11. Neverridewhentired,orafter consumingalcohol,drugs,orwitha dangerousmedicalcondition.
12. InspectyourUTV each time you use it,make surethere are no mechanicalfaults,faultytyres,brakes,
orcontrols.
Itmustbeinsafeoperating,condition,withsufficientoil,fuel,brakingfluidandtyre pressure.
13. Always followinspectionandmaintenance proceduresasrecommended.
14. Always usetherecommendedtyresandpressurestolessentheriskoftyrefailure.
15. Always turntheengineoffwhenrefuel.
16. Don’truntheengineinanenclosedareaasthiscanbefatal.
17. Engineoilfromarecentlyrunmotorcanbeveryhot.Whendraining,foranoilchange,becareful.
18. Whenchangingafuse,fitthecorrectone,asanincorrectfusecancausea fire.
19. Whencheckingbatteryfluid,remembera sparkcouldcausethebatterytoexplode.
Switchoffengineandpowerandavoidsparks.
20. Neverputyourfeetonthegroundwhenvehicleisinmotion,or movingoff.
21. Itisyourresponsibilityto makesurethattheUTVisproperlyandsafelyriddedandmaintained.
22. PeopleshouldnotoperateanUTV beyondtheirphysical,or mentallimitation,or capabilities。
23. Keeptheowner’smanualinasafeplaceofthe vehicle,orundertheseatatalltimes.
24. OnlyuseanUTVonlevel,openground,awayfrompeople,while learning.
25. Obeygovernmentlawsatalltimes.
26. Contactyouragentforanythingthatyou do notunderstand,or needadviceon.
27. Ifyoualloweduntrainedpeople touseUTV,youendangerhis/her life,andthe livesofothers..
28. All ridersshouldtakeasafetycourseofinstruction.
29. Neverusegasoline(petrol) tocleanyourUTV.
30. Aslightsparkcouldcauseafatalexplosion.Keepa fireextinguisherhandywhenworking.
31. “Grabbing”shuddering,or lackofbrakingability,couldmeanthereisaseriousproblemwiththe
brakes.Thismustberemediedbefore riding,to preventapossiblyseriousaccident.
32. Don’ttouchanypartoftheengine,exhaust,orsilencer untilithascooleddown.
33. Don’tsiphontoxicliquidslikefuel,orbrakefluidby mouth,orallowthemtoremainonyourskin.
34. Wipeupanyoil,orgrease thatcouldcauseyoutoslip,orlosethecontrolsonthe UTV.
35. Don'tallowanimals,orchildrenaroundanunattendedUTV.
36. Remember,manypeoplehavelostfingersandlimbs thathavegotpulledintomovingparts,
especiallychainsorbelt.DonotworkontheUTVwithenginerunning.
37. Ifinspiteofalltheseprecautionsbeingfollowed,youareunfortunateenoughtoinjureyourself,
pleaseseekmedicalattentionimmediately.
*ThissafetylistwascompliedbyWINWAYwithintentionofcreatingawareness,andimprovingyoursafety.
SAFETYCOMESFIRST. …FarmBoss II DieselUTV willbeyourgoodassistant onfarm,forestry,mining&
constructionsite …

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WARRANTY:
WINWAYwarrantstheFarmBoss 1000 vehicleforaperiodof12 monthsfromthedateofsale,consistof
partsandfreightcosts
Thewarrantycoversfaultyworkmanshipanddefectsintheengine,CVTtransmissionanddifferentialsetc.
ALL warrantyclaimsmustbeaccompaniedwiththepurchasedocumentation.
WARRANTYEXCLUSIONS:
A. Normalwearandtearitemssuchasair filter,oilfilter,fuelfilter,belts,bushings,gaskets,bearings,brake
pads,tires,lights,wiring,battery,electricalcomponentsetc.
B. Damageorabnormalweardue toaccidentor neglect.
C. UsesthatFarmBoss 1000 isnotdesignedfore.g.overloading,excessiveheavyloadtowing,orfittingof
nonapproved/standardaccessoriesorequipment.
D. Waterimmersionorcorrosionanddamagearisingthere-from.
E. Use ofincorrectorcontaminatedoilsorfuels
F. Lackofregular maintenanceandservicing
G. Damagetoengineor transmissionby operatingwithoutanyor insufficientoils,improperorlackofair
cleaner maintenance.
H. Damagetotransmissionbyimpropergear shifting.
I. Damagecausedby overheatingduetoforeignmattercloggingradiator/coolingfansorlackofcooling
fluids.
J. Transmissiondrive belt.
K. Theowner doesnotperformhisowner’sobligations,whichareonthe nextpage.
OWNER’SOBLIGATIONS:
A. Therunningin(brakein)procedure mustbe followedcarefullyasdescribedinthehandbook.
B. All workonthe vehiclemustbeperformedby aWinwayauthorizeddealer.
C. Theowner musttakethevehicletoanauthorizedWinwaydealerfor periodicmaintenance,asinthe
maintenancechartprovided.Thisworkisfortheowners’expense.Itisrecommendedthatafterthe
warrantyexpires,workonthevehicleandmaintenanceistill doneby anauthorizeddealertoprolong
thevehicle’slife.
Maintenance mustbe recordedinthe service recordsectionofthisbook.Thiswillalso assistinobtaining
a higher price forthevehicleifitisre-sold.
D. Donotoperatethevehicleifanapparentdefectposesdanger,affectsreliability,orcausesfurther
damage.
E. Informyourdealerwhenaproblemoccursandtakeitforinspectionwithintendays.
F. Anyothersowner’sinstructionsdescribedintheowner’smanualmustalso be compliedwith.

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FarmBoss II 1000cc Diesel UTV,Daihatsu Power
Make Daihatsu1.0LDiesel
Type 3-Cylinder,water& oil cooled,4-storke,swirl
Displacement 1.048L
Engine
Horsepower RatedPower:17.5kw/3600 r/min;23.6hp.
Enginestarting Electricstart
LxWxH 3160mm 1550mm 1950mm
FrontTreadCenters 1230mm
RearTreadCenters 1330mm
Wheelbase2095mm
GroundClearance 300mm
Dimensions
TurningRadius 5M
FuelCapacity U.S.gals(L) 30L
Enginestarting Electricstart
Transmission AutomaticCVT,4x4
GearSelection CVT-RNLH
Wheels,DriveSystem 2WD/4WD switch,Shaft,Electronicdiff
locks.
Inhighgearrange 65 km/h
TopSpeed Inlowgearrange 38 km/h
Brake Front/Rear Hydraulicdiscwithpowerbooster
BrakingDistance Less than7Mat30km/h
Steering Rack andPinion
Front IndependentMac-Phersonstrut
Suspension Rear IndependentdualA-arm
TowingCapacity 910 kg(2006 lbs)
Cargo BedLoadCapacity 500 kg(1100 lbs)
OnRoad 6L/100km
FuelConsumption
Off Road 10 L/100km
Weight(unloaded) 795kg(1752 lbs)
WidthxLength1435mm x1250mm
BedDeepmm 330mm
Cargo Bed
Cargo Bedload500 kg(1100 lbs)
SoundLevel,atOperator'sEardb.(A) 82 db
FrontAll Terrain25x8-12 :6ply
Tires Rear All Terrain25x10-12 :6ply
BodyColor Red/Green/Camouflage

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FrontCover:
Undercover:
Console:
Lightswitchassy
Steeringwheel
Instrumentcluster Front/RearDiff Emergencylight
Emergencylight
IgnitionSwitch
Parkinglight
Glovebox
12vaccessoryplug
Temp.warninglight
Cupholder
Watertank
Battery
Radiatorguard
Frontcombinationlamp
Bumperbar
CVguard
Winch
Fusebox
Booster
Masterbrakecylinder
Vacuumpump
Airtank
Radiator&Oilcooler

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LCDinstrumentcluster:
Lightswitchassy:
Front/RearDiff:
Ignitionswitch:
CAUTION:
Donotoperatetheelectric startercontinuouslyformorethan5seconds,orstarterdamagecouldoccur.Waitatleast5
secondsbetweeneachoperationoftheelectric startertoletitcool.
Donotturnthekeytothe"START" positionwiththeenginerunning,ordamageto theelectric startercanresult.
Seestartinginstructionspriortostartingtheengine.
ON: Allelectricalcircuitsaresuppliedwith power,the
ignitionsystemandfuelsystem,theheadlightsand
taillightscomeonwhenthelightswitchison.
OFF:Allelectricalcircui
tsare switchedoff.Thekey
canberemovedinthisposition.
Start: Theelectric starterisengagedbyturningand
holdingthekeyinthisposition.Releasethekeywhen
theenginestarts.
Preheat:
Enginepreheatandallelectricalcircuitsare
suppliedwithpower.
Frontdiff:
2WD: whichtransferpowertorearaxle.
4WD: whichtransferpowertofront&rearaxle.
Difflock: lockingfronttwowheelsonanaxle.
1.
Horn
2. TuringRight
3. TurningLeft
4. Off
5. lowbeam
6. highbeam
1.
Speed
ometer
2. Odometer
3. Tachometers
4. Watertemperature
5. Fuelindicator
6. 2WD/4WDdisplay
7. Gearshiftingsign
8. Lightindicator
WARNING
:
Turningisdangerouswhenfrontdifferentiallocked.
Reardiff:
4wdengaged,rearwheelsdrivei
nnormal driving
conditions.
Difflock :lockingreartwowheelsonanaxle.

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GEAR SHIFTING:
ATTENTION:
Condition Level
Drivespeedlowerthan9.4mph（15kmph）
Driveontheroughgroundorthroughobstacles
DrivetowingatrailerorHeavyload
Steephillorslope
Drivingspeedfasterthan9.4mph（15km/h）
low
low
low
low
low
high
CVTTransmission:
H:Highgearrange
L:Lowgearrange
N:Netrual
R:Reverse
Thissignmeansgearshiftingisallowed
Frontdiffindicator
WARNING:
Turning isdangerouswhen
frontdifflocked
Tachometers
Fuelindicator
Watertemperature
Drivepulley
Drivenpulley
Flywheel
Drivebelt

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Slidingseat:
Safetybelt&SeatSnaphook:
Acceleratorpedal&Brakepedal:
SafetyBeltBuckle
SafetyBelt
Adjusthandle:
1. Pullseatadjusthandleupwardto
disengageseatsliding.
2. Moveseattodesiredposition.
3. Besureseatadjustmenthandlesnapsback
intoplaceandthatseatislockedinto
position.
Brakepedal
Acceleratorpedal
Three-pointseatbelts:
Toweartheseat beltproperly,dothefollowing:
1.Holdthelatchplateasyoupullthebellacross
yourlapandchest.
2.Pushthelatchplateinto thebuckleuntilit
clicks.
CAUTION:Alwaysweartheseatbeltwhile
ridinginthevehicle.
Acceleratorpedal:
Presstheacceleratorpedaldowntoincrease
speed.Springpressurereturnsthepedaltothe
restpositionwhenreleased.
Makesuretheacceleratorpedalfullyreturnsto
theidlepositionassoonasitisreleased.
Brake pedal
Pressthebrakepedaltosloworstopthevehicle.
Makesurethebrakepedalfullyreturnsto the
positionassoonasitisreleased.
CAUTION:Alwayscheckthattheaccelerator
pedal&brakepedalreturnsnormallybefore
startingtheengine.
Snaphook

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AddRadiatorfluid:
WARNING –OVERHEATING: Donotswitchoff enginewhentemp.warningLight on(engineoverheating),youshouldstop
theUTV,letengineidletilltheLightoff.Ifyouswitchoffenginewhileoverheating,thefan stopworking,thefluidstopflowing,
thatwillcausedamagetotheengine.
Airreleasevalve:
ReplaceFuelfilter&airfilter:
AIR FILTER: Donottwistthefilterelementwhensqueezingit.Neveroperatetheenginewiththeairfilterelementremoved.
Thelifeofenginewillbemuchshorterifairfilterneverbeencleanedorre-placed.
1. Openthecapandaddthefluid.
2.
Openthevalvewhenaddingthefluid,and
closethevalvewhenthefluidcomesout
Airreleasevalve:
U
nexpectedairwill oftendisruptthe
systempressureandeventually disrupt
thecoolantsystem,the
valvecan
releasetheairinthesystem
3.
Keepaddingthefluiduntilitreaches
the
topline.
Fueltank
Fuelfilter
Airfilter
Fuelwaterseperator

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Flattray&Manual Tilt:
WARNING:
Operatingthevehiclewhilethecargoboxisraisedcouldresultinsevereinjury.Theboxcouldcloseunexpectedlyandcause
injurytothedriverorpassenger.Thereartireswillalsocatchtherearofaraisedbox,damagingthevehicleandcreating
hazardousdrivingconditions.
Neveroperatethisvehiclewiththecargoboxintheraisedposition.
Warning: Iftheweight distributionontheboxislocatedtowardtherearoftheboxwhenthereleaseleverispulledforward,
theboxmaydumpunexpectedlyandcauseseriousinjuryto theoperatororbystanders.
Neveroperatethedumpleverwithoutensuringthattheloadispositionedevenlyoratthefront ofthebox.
Battery:
CAUTION: Donotleavetheheadlightonformorethan2minuteswhileengineisoff,becausethebatterymay discharge,and
causestartingproblems.Ifthishappens,removethebatteryandrechargeit.
Replenishingthebattery fluid
Thebatterywillcorrodeanddischargequickerifitisnotmaintained.Thebatteryfluidshouldbecheckedatleastonemonth.
Thefluidlevelshouldbealwayswithintheupperandlowerlevelsmarkedonthebattery.
Useonlydistilledwaterifrefillingisnecessary.CAUTION:NEVER ADD TAPEWATERINTOTHEBATTERY
Tire:
FarmBossII
Fronttiresize:(Ft) AT25in 8in 12in
Maxload: 340lbsAT7psi
Maxload: 155kgsAT45kpa
Reartiresize:(Ft) AT25in 10in 12in
Maxload: 420lbsAT7psi
Maxload: 190kgsAT45kpa
Tirepressuremustbeequalonbothsides.
Ifthetirepressuregoeslowerthantheminimum,itcouldcausethetiretodislodgefromtherim.
Donotgo higherthanthepressuresshownbelowwhenpumpingupthetires.
WARNING:Donotinflatebeyond250kpa(36psi )whenseatingreads.
Notforhighwayservicesthespiritofinnovation.
Wheelboltlocktorque (N.m):(M10)50-55N.m
Releaselever
Flattray

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Lubrication:
1. Frontshocks(seepictures).
2. U-jointsatfrontshaft(seepictures).
3. U-jointatrearshaft(seepicture).
4. U-jointatrearswingarmbearing(seepictures).
Greasefitting
Greasefitting
Greasefitting
Greasefitting
Greasefitting
Greasefitting
Greasefitting
Greasefitting
Lowergreasefitting
U
pper
g
reasefitting

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Addengineoil:
Addgearboxoil:
Addfront&reardifferential oil:
Engineoilfillerhole
Gearboxoilfillerhole
Reardifferentialoilfillerhole
Frontdifferentialoilfillerhole
Releasethebolt at
bottomwhenfilloil
Releasethebolt at
bottomwhenfilloil
Engineoildipstick
Gearboxoildipstick

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DAIHATSU 1.0LDIESELENGINE:
NOTICE:Formoreinformationoftheengine,please read Manual ofDieselEngine”.
ENGINEOIL,GEARBOXOIL,FRONT &REAR DIFF.OIL:
ENGINEOIL:10W/30x4.0L (4.228qt)
1. Cleanthedipstickbefore checkingtheengineoillevel.
2. Makesuretheoilleverisbetweentherequiredlevelwhichmarkedonthedipstick.
3. The oillevelshouldbeapproximatelycorrect,asover fillingor under fillingcancause damageto the
engine.
GEARBOXOIL: GL-4 85W/90x1.3L(1.374qt)
FRONT&REAR DIFF.OIL: GL-485W/90x1.3L (1.374qt)

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Warninglabels: