WireCrafters RapidGuard User manual

WireCrafters
RapidGuard Installation Instructions
We're Here To Help
1-800-626-1816
Revision 1.6 11/27/19
By: Brandon Green
INCLUDED IN THIS MANUAL
Description
General Information
Panels and Posts
Hinge Door Hardware
Hinge Door
Hinge Door withTransom
Slide Door Hardware
Slide Door
Slide Door Assembly
Extension Panel
Page
2
3
4
5-6
7
8
9-10
11
12

WireCrafters, LLC.
WireCrafters, LLC.WireCrafters, LLC.
WireCrafters, LLC.
General Information
6208 Strawberry Lane
502/363-6691 www.wirecrafters.com
Louisville, Kentucky 40214
502/361-3857 FAX 1-800-626-1816
These Installation Instructions are provided as a guide for assembling Wi
reCrafters RapidGuard™
partition system. Due to varying job site conditions, and infinite layout possibilities, there is no
“recommended” or standard way to install the product.
Common sense and proper safety measures must be
used during installation.
The product may be unstable during installation; adequate temporary bracing
should be used until the layout is fully assembled with all fasteners and anchors properly tightened.
Depending on site and layout conditions, permanent field bracing to building s
tructure may be necessary.
Addition of field bracing is the responsibility of, and shall be done at installer’s or owner’s
discretion and expense. Installation problems arising from job site conditions should be referred to a
professional installer. Ref
er product assembly questions to WireCrafters.
TOOLS RECOMMENDED
Chalk line & marker Drill with adjustable clutch and 3/8” nut driver (2) Step ladders
Tape Measure Hammer Drill with 3/8” masonry bit (2) C clamps or Vise-Grip® type clamps
Level (2) 9/16” open end wrenches and/or #1 & #2 Phillips Screw Driver
Hacksaw (2) 9/16” deep socket ratchets 1/2” deep socket or 1/2” open end wrench
5/32” Allen Wrench 5/16” open end wrench 3/16” Steel drill bit
SELF DRILLING SCREW INSTALLATION RECOMMENDATIONS
W
hen installing self drilling screws use a standard variable speed screw gun equipped with an adjustable clutch or depth locating nose piece. Take care not
to over tighten or strip, set drill accordingly.
DO NOT USE IMPACT TYPE GUN WHEN INSTALLING SELF DRILLING SCREWS. Securely clamp
component parts in place before attaching with self drilling screws.
INSTALLER TIPS
1. Installation is best accomplished with a two or three person crew.
2. Before starting, review all installation instructions pertinent to your layout (i.e. panels, doors, etc.)
3. “Face Side” of the partition is the outside.. “Inside” of the partition has one leg of the panel frame pointing in. Panel fastener hardware will be on
the inside of the partition.
4. Panels install vertically between posts, 2½” mesh opening should be parallel with floor.
5. Identify all panels by part number. If possible stage parts where they will be installed.
6. Special size panels have sticker tags on the angle and are referenced on drawing.
7. Make sure all posts are installed plumb (vertically perpendicular to floor). Shims (not provided) may be necessary.
8. Use a 4” spacer block (not provided) to support far end of panel during setup.
9. Begin installation process at a building wall, end or corner of layout.
10. Gauge hinge door opening width by installing header angle.
11. Gauge slide door opening by door width (e.g. 48” between posts for 4’ wide slide door). When necessary, slide door openings may be narrowed to
adjust length of adjacent run.
12. Standard hinge and slide doors are universal and may be installed left or right hand.
13. Installer should touch up all nicks, marks, and scratches with touch up paint provided.
- Page 2 -

CHALK LINE
Fig.2
Fig.1
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Panels and Posts
- Page 3 -
Lag both posts to floor per Fig.1
Hang panel on posts
per Fig.2
3/8" WEDGE
ANCHORS
2" SQ. TUBE
POST
LIFT-OFF CLIP
WELDED TO PANEL
2" SQ. TUBE
POST
1/4" FLAT WASHER 1/4"-20 BUTTON HEAD
SOCKET CAP SCREW

Door Hinge
Quantity (2)
Part# HDHG44IPL
Door Handle
Quantity (1)
Part# RGHANDLE
Door Plate
Quantity (1)
Part# RGDRPLT
Catch Bracket for Post
Quantity (1)
Part# RGHDCBKTA
Catch Bracket for Door
Quantity (1)
Part# RGHDCBKTB
Post Extension Bracket
Quantity (2)
Part# RGTRKXMBP
Door Catch
Quantity (1)
Part# RGCATCH
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C.
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or
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dw
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wa
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P
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Pa
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ck
kk
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RGHDFSPK - Fastener Pack (Contents Below)
(8) FS38STA - 3/8" Wedge Anchor
(4) FS1412BHSCS - 1/4"-20 Button Head Sockets
(6) FS632FN - #6 Flange Nuts
(6) FS63238FHMS - #6 Phillips Flat Head Machine Screws
(4) FS381 - 3/8" x 1" Hex Head Cap Screw
(4) FS38N - 3/8" Hex Nut
(8) FS38FW - 3/8" Flat Washer
(10) FS14SDST - 1/4"-14 x 1" Self-Drilling & Tapping Screw
(14) FS14FW - 1/4" Flat Washer
(4) FS141CB - 1/4"-20 x 1" Carriage Bolts
(4) FS141N - 1/4"-20 Hex Nut
(2) FS5161CB - 5/16" x 1" Carriage Bolts
(2) SUD516N - 5/16"-18 Hex Nut
- Page 4 -

Dimensions shown are from floor
Stock height door shown.
to bottom of part.
FACE SIDE
Fig.2
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- Page 5 -
NOTE: 8' High Posts, See Page 7
INSTALLATION TIP:
1) When attaching hinge to door post wrap
hinge around post (as shown in drawing) to set
proper offset alignment
2) Dimensions on this page are shown for a
door panel 6'-2 3/4" tall with a 4" sweep space.
FACE SIDE
Fig. 1
Post Extension
Bracket
Door Panel
Hinge (see Fig.1)
Ball Style Grab Catch
(see Fig.3 thru Fig.7
on next page)
Header Angle
(see Fig.2)
1/4" CARRIAGE BOLTS
AND HEX NUTS
Door
Handle
(see fig 8
next page)
1/4" 1/4"

Fig. 4
Fig. 3
Fig.6
Fig. 5
Fig. 7 Fig.8
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,
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LC
CC
C.
..
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- Page 6 -
FIELD LOCATE AND
DRILL HOLES IN DOOR
BY INSTALLER
(DEBURR HOLES)
SELF-DRILLING AND TAPPING SCREWS
#6 PHILLIPS FLAT HEAD
MACHINE SCREWS
#6 PHILLIPS FLAT HEAD
MACHINE SCREWS
#6 FLANGE NUTS
#6 FLANGE NUTS
#6 PHILLIPS FLAT
HEAD MACHINE SCREWS
W/FLANGE NUTS
DOOR PANEL
FACE SIDE OUTSIDE
DOOR PANEL
INSIDE
DOOR PANEL
INSIDE
2"SQ POST
NOTE: MESH NOT
SHOWN FOR CLARITY
DOOR PLATE 1/4"-20 BUTTON
HEAD SOCKETS
DOOR HANDLE
3/8" CARRIAGE BOLTS
3/8" HEX NUTS
2"SQ POSTS
DOOR PANEL
INSIDE

Stock height door shown.
FACE SIDE
Fig.1
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w/
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- Page 7 -
Transom Panel
(see Fig.1)
2"sq Post
2" SQ. TUBE
POST
1/4"
1/4" X 1" SELF-DRILLING AND
SELF TAPPING SCREW

Door Guide
Quantity (1)
Part# RGSDGBO
4 Wheel Trolley Truck
Quantity (2)
Part# SDTT4WH
Slide Door Track Bracket
Quantity (2)
Part# RGSDTCBKT
Splice Track Bracket
Quantity (1)
Part# RGSDTJBKT
Slide Door Catch Bracket
Quantity (1)
Part# RGSDCBKT
Door Plate
Quantity (1)
Part# RGDRPLT
Door Handle
Quantity (1)
Part# RGHANDLE
Post Extension Bracket
Quantity (2)
Part# RGTRKXMBP
Keeper Plate
Quantity (1)
Part# RGSDKI
Panel Extension Bracket
Quantity (1)
Part# RGTRKXMB
Door Catch
Quantity (1)
Part# RGCATCH
Flat
Quantity (1)
Part# RGAPFL
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,,
,
L
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LL
LC
CC
C.
..
.
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aa
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dd
dw
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wa
aa
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P
PP
Pa
aa
ac
cc
ck
kk
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RGSDFSPK - Fastener Pack (Contents Below)
(8) FS38STA - 3/8" Wedge Anchor
(4) FS1412BHSCS - 1/4"-20 Button Head Sockets
(4) FS632FN - #6 Flange Nuts
(4) FS63238FHMS - #6 Phillips Flat Head Machine Screws
(3) FS381 - 3/8" x 1" Hex Head Cap Screw
(5) FS38N - 3/8" Hex Nut
(10) FS38FW - 3/8" Flat Washer
(1) FS381CB - 3/8" x 1" Carriage Bolts
(1) FS38234STB - 3/8" x 2 3/4" Carriage Bolts
(1) FS38LN - 3/8"-16 Nylon Insert Lock Nut
(6) FS14SDST - 1/4"-14 x 1" Self-Drilling & Tapping Screw
(2) FS5161CB - 5/16" x 1" Carriage Bolts
(2) SUD516N - 5/16"-18 Hex Nut
- Page 8 -

FACE SIDE
W
WW
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,,
,
L
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LC
CC
C.
..
.
S
SS
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- Page 9 -
NOTE: 8' High Doors, See Page 11
Door Catch
Door Catch
Door Guide
SELF-DRILLIN AND
TAPPING SCREWS
DOOR GUIDE
BALL STYLE
GRAB CATCH
(SEE FIG.1
NEXT PAGE)
BALL STYLE
GRAB CATCH
(SEE FIG.2 & Fig.3
NEXT PAGE)
3/8"X1" HEX BOLT
W/NUT
3/8"X1" HEX BOLT
W/NUT
FLAT
Door Handle
(See Fig.5
next page)
Door Panel
Panel
Post Extension
Bracket
Panel Extension Bracket
Slide Door Track Bracket
Splice Track Bracket
Keeper Plate
(See Fig.4
next page)

Fig.2
Fig.1
Fig. 4
Fig.3
Fig.5
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WW
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,,
,
L
LL
LL
LL
LC
CC
C.
..
.
S
SS
Sl
ll
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dd
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D
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Do
oo
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- Page 10 -
FIELD LOCATE AND
DRILL HOLES IN DOOR
BY INSTALLER
(DEBURR HOLES)
KEEPER PLATE
SELF-DRILLING
AND TAPPING SCREWS
DOOR PANEL
INSIDE
#6 PHILLIPS FLAT HEAD
MACHINE SCREWS
#6 FLANGE NUTS
SELF-DRILLING
AND TAPPING SCREWS
2" SQ. POST
DOOR PANEL
INSIDE
2"SQ POSTS
3/8" CARRIAGE BOLTS
DOOR HANDLE
1/4"-20 BUTTON
HEAD SOCKETS
3/8" HEX NUTS
DOOR PLATE
#6 PHILLIPS FLAT HEAD
MACHINE SCREWS &
#6 FLANGE NUTS

SLIDE DOOR PANEL ASSEMBLY
1. Attach door panel (A) to leaf panel (B) with 3/8” x 1”
bolts.
2. For 8’ high doors, attach 1’-10 1/2” high DEP panel (C)
a. Attach two 18” DEP Channels (D) with 3/8” x 1”
carriage bolts to splice connection between door
and DEP see Fig.1.
3. For 6’ high doors, attach one 18” DEP Channel (D) per
joint, to top frame with 3/8” x 1” carriage bolts, see Fig.2.
4. Attach lower DEP Channel (D
) to bottomof door with3/8”
bolts and nuts.
Fig.1
Fig.2
FACE SIDE
W
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Cr
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,
L
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LC
CC
C.
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.
5
55
5'
''
'
&
&&
&
6
66
6'
''
'
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NOTE: Part (C) DEP for 8'
High Doors Only
C
D
D
D
B
A
C
D
A
D
A
B
8' High Doors 6' High Doors
- Page 11 -

DETAIL
BOLTED CONNECTION
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6
66
6"
""
"
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- Page 12 -
PANEL
INSIDE
3/8"X1" HEX BOLT
W/NUT
Hang panel on post
and extension panel
Extension panel
2" sq. posts

WireCrafters
- Page 13 -
800-626-1816
Thanks for using
WireCrafters
RapidGuard partitions.
Tool Cribs * Storage Lockers * Machine Guards * Mezzanine Rails * Pallet Rack Backs * Security Enclosures
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