Woodpecker DRM 10-1200 User manual

TRANSLATION OF THE ORIGINAL VERSION
WOODPECKER
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. [phone]
E-Mail: [email protected] | Web: https://www.ichbinwoodpecker.de
Operating Manual
Copy Woodturning Lathe
WOODPECKER DRM 10-1200
Machine Type:
DRM 10-1200

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Table of Contents
1Introduction ................................................................................................................................................... 5
1.1 Legal Notice ............................................................................................................................................................ 5
1.2 Figures..................................................................................................................................................................... 5
2Symbols .......................................................................................................................................................... 5
2.1 General Symbols ..................................................................................................................................................... 5
2.2 Symbols in Safety Instructions ................................................................................................................................ 6
3General........................................................................................................................................................... 7
3.1 Target Group and Previous Experience................................................................................................................... 7
3.2 Requirements for the Operators............................................................................................................................. 7
3.3 Accident Prevention................................................................................................................................................ 7
3.4 General Safety Regulations..................................................................................................................................... 8
3.5 Included Standard Accessories ............................................................................................................................... 8
4Safety.............................................................................................................................................................. 9
4.1 Basic Safety Instructions ......................................................................................................................................... 9
4.1.1 Application Area and Intended Use............................................................................................................... 9
4.1.2 Modifications and Conversions to the Machine............................................................................................ 9
4.1.3 Residual Risks .............................................................................................................................................. 10
4.1.4 Observe the Environmental Protection Regulations ................................................................................... 11
4.1.5 Organisational Measures............................................................................................................................. 11
4.1.6 Personnel Selection and Qualification - Basic Duties .................................................................................. 11
4.1.7 Training of Personnel .................................................................................................................................. 12
4.2 Safety Instructions for Specific Phases of Operation ............................................................................................ 12
4.2.1 Normal Operation ....................................................................................................................................... 12
4.2.2 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow .......... 13
4.2.3 Potential hazards and safe working practices ............................................................................................. 13
4.3 Construction-related Safety Devices..................................................................................................................... 15
4.4 Electrical Safety Devices........................................................................................................................................ 15
4.5 Hazardous Areas ................................................................................................................................................... 16
5Machine Data ............................................................................................................................................... 17
5.1 Technical Specifications ........................................................................................................................................ 17
5.2 Correspondence in the Case of Service................................................................................................................. 17
5.3 Emission Levels ..................................................................................................................................................... 18
5.3.1 Noise Information ....................................................................................................................................... 18
5.3.2 Noise Emission Values................................................................................................................................. 18
5.4 Workplace Requirements ..................................................................................................................................... 18
6Dimensions................................................................................................................................................... 19
7Installation and Connection ......................................................................................................................... 20
7.1 Check Delivery Conditions .................................................................................................................................... 20
7.2 Transport .............................................................................................................................................................. 20
7.2.1 Unloading with a Forklift Truck ................................................................................................................... 20

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7.2.2 Unloading and setting down with Indoor crane.......................................................................................... 21
7.3 Machine Installation ............................................................................................................................................. 22
7.4 Temporary Storage ............................................................................................................................................... 22
7.5 Lashing on a Transport Vehicle ............................................................................................................................. 23
7.6 Electrical Connection ............................................................................................................................................ 24
7.6.1 Supply Cable................................................................................................................................................ 24
7.6.2 External Fuse Protection ............................................................................................................................. 24
7.7 External Extraction System ................................................................................................................................... 24
8Machine Overview ....................................................................................................................................... 25
8.1 Main Components ................................................................................................................................................ 25
9General Working Instructions ...................................................................................................................... 26
9.1 Tools and Tool Rest............................................................................................................................................... 26
9.2 Material Selection................................................................................................................................................. 26
9.3 Workpiece Preparation......................................................................................................................................... 26
9.4 Workpiece Centring .............................................................................................................................................. 26
9.5 Sequence for newly clamped Workpieces ............................................................................................................ 26
10 Operating the Machine ................................................................................................................................ 27
10.1 Switching the Machine ON and OFF ..................................................................................................................... 27
10.1.1 Control and Safety Switches........................................................................................................................ 27
10.1.2 Switching the Machine ON.......................................................................................................................... 27
10.1.3 Switching OFF the machine regularly.......................................................................................................... 27
10.1.4 Switching OFF in Case of Emergency and Danger ....................................................................................... 27
10.2 Speed Setting ........................................................................................................................................................ 28
10.2.1 Optimum Speed Setting .............................................................................................................................. 28
10.3 Workpiece Clamping............................................................................................................................................. 29
10.4 Assembly / Disassembly of a Bung or Clamping Chuck......................................................................................... 29
10.5 Working with the Tool Rest .................................................................................................................................. 30
10.6 Operating the Longitudinal and Transverse Support ............................................................................................ 31
10.7 Operating the Copying Device .............................................................................................................................. 31
10.7.1 Making a Template or Sample..................................................................................................................... 32
10.8 Using the Mortising Adapter................................................................................................................................. 32
10.9 Fixed and Movable Steady Rest ............................................................................................................................ 33
10.9.1 Using the fixed Steady Rest......................................................................................................................... 33
10.9.2 Using the movable Steady Rest................................................................................................................... 33
10.10 Tailstock Operation............................................................................................................................................... 34
11 Troubleshooting ........................................................................................................................................... 35
12 Maintenance and Inspection........................................................................................................................ 36
12.1 Cleaning ................................................................................................................................................................ 36
12.2 Lubrication............................................................................................................................................................ 36
12.3 Tensioning the Drive Belt...................................................................................................................................... 37
12.4 Maintaining the Drive Belt.................................................................................................................................... 37
12.5 Replacing the Drive Belt........................................................................................................................................ 37

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12.6 Checking the Function of the Emergency Stop Button ......................................................................................... 37
12.7 Machine Condition................................................................................................................................................ 37
12.8 Checking the Centres ............................................................................................................................................ 38
12.9 Checking the Safety Labels.................................................................................................................................... 38
12.10 Taking the Machine out of Operation / Storage ................................................................................................... 38
12.11 Defects and their Remedy..................................................................................................................................... 38
12.12 Average Situations / Emergencies ........................................................................................................................ 38
13 Electrical Circuit Diagram ............................................................................................................................. 39
14 Disassembly and Scrapping .......................................................................................................................... 40
EU - Declaration of Conformity ............................................................................................................................. 41
List of Figures
Figure 1: Standard accessories (examples) ............................................................................................................. 8
Figure 2: Name plate............................................................................................................................................. 17
Figure 3: Working area.......................................................................................................................................... 18
Figure 4: Dimensions............................................................................................................................................. 19
Figure 5: Unloading with a forklift truck ............................................................................................................... 20
Figure 6: Lifting with the indoor crane.................................................................................................................. 21
Figure 7: Main switch housing .............................................................................................................................. 24
Figure 8: Machine overview - main components.................................................................................................. 25
Figure 9: Main switch, control panel and internal safety switch .......................................................................... 27
Figure 10: Speed setting........................................................................................................................................ 28
Figure 11: Cuck assembly / disassembly ............................................................................................................... 29
Figure 12: Mounting the tool rest......................................................................................................................... 30
Figure 13: Roughing-out gouge............................................................................................................................. 30
Figure 14: Square nosed chisel.............................................................................................................................. 30
Figure 15: Spindle gouge....................................................................................................................................... 30
Figure 16: Operating the support unit .................................................................................................................. 31
Figure 17: Operating the copying device .............................................................................................................. 31
Figure 18: Sensor (detailed view).......................................................................................................................... 32
Figure 19: Using the mortising adapter ................................................................................................................ 32
Figure 20: Movable steady rest “pre-turning”...................................................................................................... 33
Figure 21: Movable steady rest “machining”........................................................................................................ 33
Figure 22: Tailstock operation............................................................................................................................... 34
Figure 23: Lubricate guide rods............................................................................................................................. 36
Figure 24: Tensioning the drive belt ..................................................................................................................... 37
Figure 25: Electrical circuit diagram...................................................................................................................... 39
Revisions:
Revision
Editor
Modification
Date
001
AG
Original manual translated
06.07.2022

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1Introduction
The purpose of this operating manual is to acquaint the user with the machine and enable him to use it to the
full extent of its intended capabilities. Additionally it contains important information to operate the machine
safely, properly and economically.
Observance of the manual helps to avoid hazards, reduce repair costs and downtimes and increase the reliability
and service life of the machine.
Furthermore, this operating manual serves to supplement instructions based on national regulations for acci-
dent prevention and environmental protection.
Die This operating manual must always be available at the place of use of the machine. It
must be read and followed by every person who is assigned to work on the machine, e.g.
•during operation, including set-up, troubleshooting in the work process, removal of
production waste and maintenance,
•during maintenance (servicing, inspection, repair)
•and/or during transport.
Apart from the operating manual and the legally binding accident prevention provisions applicable in the country
and place of use, the recognized technical regulations for safe and proper work must also be observed.
1.1 Legal Notice
WOODPECKER is a brand of Hokubema Maschinenbau GmbH. All contents of these operating instructions are
subject to the rights of use and copyright of HOKUBEMA Maschinenbau GmbH. Any reproduction, modification,
further use and publication in other electronic or printed media, as well as their online publication, requires the
prior written consent of HOKUBEMA Maschinenbau GmbH.
1.2 Figures
All photos, figures and graphics contained in this document are for illustration and better understanding only
and may differ from the current state of the product. Title photos and general views may also include optional
components and special accessories.
2Symbols
2.1 General Symbols
Symbol
Meaning

Indicates passages within this operating manual that must be particularly observed in order to
prevent malfunctions or damage to the machine.

Refers to chapters, sections, or figures within this document.

Refers to an external document or a third-party source.

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2.2 Symbols in Safety Instructions
Symbol
Safety Instruction
General danger symbol, which requires the highest attention!
Failure to observe may result in damage to the equipment, serious injury or even death.
Warning of possible danger from forklift traffic!
Non-observance may result in life-threatening injuries.
Warning indicates a possible hazard under suspended loads!
Non-observance may result in life-threatening injuries.
Warning indicates a possible fall hazard!
Non-observance of these instructions may result in serious injuries.
Warning indicates a possible cutting hazard!
Risk of personal injury and possibly additional damage to equipment.
Reference to the obligation to wear protective gloves!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear hearing protection!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear protective goggles!
Non-observance of these instructions may result in personal injury.
Reference to the obligation to wear a respiratory protection mask!
Non-observance of these instructions may cause breathing difficulties and lung damage.
Reference to the obligation to wear safety shoes!
Non-observance of these instructions may result in personal injury.
Possible dangerous crushing hazard in the area of stationary objects!
Risk of personal injury and possibly additional equipment damage.
Reference to a possible crushing hazard!
Non-observance increases the risk of injury to hands and fingers!
This symbol warns of the dangers of electric voltage!
Failure to observe may result in damage to the equipment, serious injury or even death.
Fire hazard! Do not smoke and do not ignite open fire.
Access for unauthorized persons prohibited!
Risk of personal injury and possibly additional equipment damage.
This safety notice indicates a possible dangerous pull-in hazard!
Wearing loose clothing, jewellery as well as long untied hair is prohibited!
Risk of personal injury and possibly additional damage to property.

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3General
This combined planer and thicknesser ADH 5-410 was produced according to the current state of the art and put
into operation as a complete machine. All legal and normative regulations were complied with. The machine is
characterised by its solid, sturdy steel construction with chrome-plated guide elements and is suitable for pro-
fessional woodturning work in any workshop, joinery or training centre.
•The machine has distance between the centres of 1200 mm and a centre height of 1100 mm.
•The maximum workpiece height (radius) that can be clamped is 215 mm.
•The machine enables woodturning of the following machining diameters:
above the guide track: ∅450 mm | above the support unit: ∅215 mm | when copying: ∅215 mm.
•Detailed information can be found in the Technical Specifications (see section 5.1).
3.1 Target Group and Previous Experience
This operating manual is intended for the operating and maintenance personnel of the machine. The operating
personnel is to be determined by the operator and must further meet the following requirements:
•Basic technical knowledge (e.g. apprenticeship as carpenter, wood turner, etc. and/or practice in operating
woodworking lathes)
•Reading and understanding these operating and maintenance instructions
In order to acquire the knowledge required to operate this machine, the operator must ensure the following
measures:
•Product training for every operator (also possible external personnel)
•Regular safety instruction
3.2 Requirements for the Operators
•The woodturning lathe may only be operated by trained personnel who have also read this manual.
•Inspection, maintenance, cleaning and repair may only be performed by technical specialists
with product-specific training and mechanical and/or electrical training.
•Specialists with product-specific training are to be commissioned and held responsible for
planning and checking the work.
•The national protective regulations for employees must be observed .
•The operator is responsible for the safe use of the machine.
•The legal minimum age must be observed.
3.3 Accident Prevention
To avoid accidents, the following rules must be observed for operation:
•Prevent unauthorized persons from gaining access to the machine.
•Keep unauthorized persons away from the danger areas.
•Repeatedly inform present other persons about existing residual risks (see section 4.1.3).
•Conduct and record regular training & instruction for persons who must be in the area of the machine.
•New employees must be trained internally to work on a woodturning lathe and this training must be doc-
umented.

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3.4 General Safety Regulations
In general, the following safety regulations and obligations apply when handling the copy woodturning lathe:
•Read and observe this operating manual before commissioning and operating the machine.
•A copy woodturning lathe may only be operated in a technically perfect and clean condition.
•It is prohibited to remove, modify or bypass any protective, safety or monitoring equipment.
•It is forbidden to modify or alter the machine without the written approval of the manufacturer / supplier.
•Faults or damage must be reported to the operator immediately, eliminated without delay and repaired if
necessary.
•For repairs, only original spare parts may be used.
•All protective, safety and monitoring devices must be regularly checked and maintained by the operator.
•Only instructed, trained or qualified persons may work on this machine.
•Maintenance work must be carried out and documented in accordance with the maintenance instruc-
tions.
•After maintenance or repair, the machine may only be started with all protective devices fitted. A respon-
sible person must be defined for this purpose, who checks that the guards have been properly installed.
•For the operation of a copy woodturning lathe, the respective national safety regulations for employees
as well as the national safety and accident prevention regulations apply.
3.5 Included Standard Accessories
•Drill chuck Ø 16 mm, MK2 mandrel (male taper Ø 16 mm)
•Mortising adapter for machining straight grooves on pro-
filed surfaces using a hand drill or router with an adapter
spigot diameter of 43 mm.
•4 prong live centre Ø 20 mm for workpieces ≥ Ø 20 mm
•4 prong live centre Ø 40 mm for workpieces ≥ Ø 40 mm
•Tailstock centre Ø 20 mm for workpieces ≥ Ø 20 mm
•Tailstock centre Ø 40 mm for workpieces ≥ Ø 40 mm
•Movable steady rest (range from Ø 10 to Ø 108 mm)
•Roughing out gouge 16 x 16 mm for pre-turning
•Fixed steady rest (range from Ø 20 to Ø 120 mm
•Faceplate Ø 200 mm for flanged workpieces
•Chip protection cover with viewing window
•Copying chisel 16 x 16 mm
•Bung chuck Ø 40 mm
•Clamping tool
•Tool rest
•Ejector
Figure 1: Standard accessories (examples)

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4Safety
4.1 Basic Safety Instructions
Woodworking lathes can be dangerous if used improperly. Therefore, observe the safety instructions listed in
this chapter and the accident prevention regulations of your employer's liability insurance association!
The manufacturer accepts no liability for damage and malfunctions resulting from failure
to observe these operating instructions.
4.1.1 Application Area and Intended Use
The copy woodturning lathe DRM 10-1200 is used exclusively for turning wood and wood-like
materials.
This machine is not suitable for processing metal or wood or wood-like materials containing
nails, screws, etc.
This machine is not suitable for working on wood slices that contain shrinkage cracks. These
can burst and cause serious injuries due to centrifugal force.
The maximum workpiece diameters and lengths specified in the Technical Specifications
(refer to section  5.1) must be observed.
The machine may only be operated on a firm, level surface with a minimum load-bearing ca-
pacity of 1,000 kg/m².
Any processing of other materials requires prior consultation with and approval of the manufacturer.
Improper use can lead to danger to persons and to a defect or damage to the machine.
The machine is not suitable for operation outdoors or in potentially explosive area.
The intended use includes the wearing of a dust mask resp. if possible the connection of the
machine to a sufficiently dimensioned, external suction device.
In addition, all operating, maintenance and servicing conditions prescribed in the operating manual must be
observed.
Any other use is considered improper and is prohibited.
4.1.2 Modifications and Conversions to the Machine

Unauthorised conversions and modifications to the machine are strictly prohibited for safety
reasons. This will invalidate the CE declaration of conformity! The manufacturer is not liable
for any resulting damage. The risk for this is borne exclusively by the operator/user.

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4.1.3 Residual Risks
The machine is built according to the latest state of the art and the recognised safety rules. Nevertheless, the
use of the machine may cause danger to life and limb of the user or third parties or damage to the machine and
other equipment. Due to the construction of the machine, the following residual risks can occur even when used
as intended and despite compliance with all relevant safety regulations:
Reading and applying the operating manual is mandatory for the operating personnel.
Be alert to possible crushing hazards:
a) when transporting the machine by forklift truck →between forks & pallet / machine
b) when picking up the machine →between machine / pallet and floor
c) when lowering the machine →between machine and fixed equipment
Be alert to possible crushing hazards when lowering the machine (from the cargo pallet to the
floor) with a forklift truck or indoor crane.
Make sure that no objects fall from the forklift truck / crane.
Do not leave any objects / tools on the machine.
It is strictly prohibited to ride on the machine during a lifting operation (with the indoor crane
or forklift). There is a danger of falling!
Unauthorised persons are not allowed to enter the installation area of the machine
(responsibility of the operator).
Be aware of possible tripping and slipping hazards on the floor. Prevent possible hazards by
keeping the floor dry and clean and by using anti-slip floor coverings around the machine.
Be aware of the danger from falling objects such as workpieces, tools or similar. Therefore,
wear safety shoes, especially when transporting and setting down the machine.
Pay attention to the existing cutting hazard on the tools and turning chisels used and avoid con-
tact with the cutting edges of the tools.
Be aware of a possible danger of being drawn in by moving machine parts or tools. This can
cause pieces of clothing or hair to be caught. Always wear tight-fitting clothing and a hair net if
necessary. Generally avoid jewellery, loose clothing and untied long hair.
Danger from electric shock! There are hazards when working on the electrical system.
This work must only be carried out by qualified personnel!
Danger from electric shock! It is strictly forbidden to bypass safety devices (e.g. safety
switches).
Electrical equipment must be maintained and cleaned regularly.
Pay attention to the danger of crushing on workpiece guides and moving machine parts.
Make sure that no unauthorised persons are in the area of the machine.
Be aware of the risk of injury from flying tool parts in the event of tool breakage.
Therefore wear protective goggles.
Be aware of the risk of injury from flying workpiece parts and chips, splinters and dust coming
out of the machine. Therefore wear protective goggles.
Be aware of the increased noise emission and wear hearing protection.
Be aware of the increased dust generation. Use the extraction device and wear a dust mask if
necessary.
The emergency stop buttons must always be freely accessible. Check the function of the emer-
gency stop buttons daily before starting work.
Fire hazard due to wood dust in connection with flying sparks and/or open fire!
Be aware of a possible danger of being drawn in by moving machine parts or tools. This can
cause pieces of clothing or hair to be caught. Always wear tight-fitting clothing and a hair net if
necessary. Generally avoid jewellery, loose clothing and untied long hair.