Woods Wain Roy Rigid Coupler User manual

Wain Roy
Manual & Hydraulic
Release
Rigid Coupler
1/16yd, 1/8yd, 1/4yd,
1/2yd, 3/4yd, 1yd
sizes
3028211 –Manual Part Number
DATE CODE: 8/18/2020
REV B
Woods Equipment
1962 Queenland Drive
Mosinee, WI 54455
1-800-848-3447
www.woodsequipment.com

Contents
Dealer Information......................................................................................................................................... 1
To The Dealer:........................................................................................................................................... 1
To The Owner:........................................................................................................................................... 1
Safety Rules................................................................................................................................................... 2
Safety Rules Continued.................................................................................................................................. 3
Safety Information ......................................................................................................................................... 4
Attention! Become Alert! Your Safety Is Involved!...................................................................................... 4
Coupler Diagram & Parts List ....................................................................................................................... 5
Xls Instructions And Parts List...................................................................................................................... 6
Rigid Xls Coupler Daily Inspection............................................................................................................... 7
Rigid Xls Coupler Daily Inspection Diagram................................................................................................ 8
Hydraulic Release Xls Rigid Coupler............................................................................................................ 8
A. System Description:.............................................................................................................................. 9
B. Coupler Retrofit................................................................................................................................... 10
C. Maintenance:....................................................................................................................................... 11
D. Safety Precautions:.............................................................................................................................. 11
Hydraulic Xls Coupler Daily Inspection...................................................................................................... 13
Hyd. Rigid Xls Coupler Daily Inspection Diagram..................................................................................... 14
General Hydraulic Layout Overview........................................................................................................... 16
Hydraulic Component Installation............................................................................................................... 17
Conversion From Rigid Coupler To Hydraulic Rigid Coupler ................................................................... 18
1/4yd Coupler........................................................................................................................................... 18
1/2yd Coupler........................................................................................................................................... 20
3/4yd Coupler........................................................................................................................................... 22
Bolt Torque Chart........................................................................................................................................ 24
Bolt Size Chart............................................................................................................................................. 25
Warranty ...................................................................................................................................................... 26

Page 1
DEALER INFORMATION
To the Dealer:
Assembly and proper installation of this product is the responsibility of the WOODS dealer. Read manual
instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the
Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the Warranty Registration included in this manual. Both dealer and customer must sign
the registration which certifies that all Dealer Check List items have been completed. The dealer is to return the
prepaid postage portion to WOODS, give one copy to the customer, and retain one copy. Note: Warranty credit is
subject to this form being completed and returned.
To the Owner:
Read this manual before operating your WOODS equipment. The information presented will prepare you to do a
better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully
and become acquainted with all the adjustment and operating procedures before attempting to operate.
Replacement manuals can be obtained from your dealer or, in the United States and Canada, by calling 1-800-319-
6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized WOODS dealer has trained mechanics, genuine WOODS service parts, and the
necessary tools and equipment to handle all your needs.
Use only genuine WOODS service parts. Substitute parts will void the warranty and may not meet standards
required for safe and satisfactory operation. Record the model number and serial number of your equipment in the
spaces provided:
Model: _______________________________ Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to
equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol,
(a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.
This Safety-Alert Symbol indicates a hazard and means
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Indicates an imminently hazardous situation that, if not avoided, will result in death
or serious injury.
WARNING
Indicates an imminently hazardous situation that, if not avoided, will result in death
or serious injury, and includes hazards that are exposed when guards are removed
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor
injury or moderate injury.
IMPORTANT
Indicates that failure to observe can cause damage to equiptment.
NOTE
Indicates helpful information.
DANGER

Page 2
SAFETY RULES

Page 3
SAFETY RULES CONTINUED

Page 4
SAFETY INFORMATION
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
WARNING: The hitch pin with handle is NOT a lifting device. Do not
attempt to use any portion of the hitch pin or handle for lifting purposes. This could
cause the pin to fail and may result in the attachment to drop unexpectedly.
1 –Serial Tag (40313) On Coupler
2 –Attention Card (1006288) On Coupler
3 –Bucket Drop Decal (44846) In Cab
4 –XLS Adjustment (1003986) In Cab
5 –Bucket Strike (133043) In Cab

Page 5
COUPLER DIAGRAM & PARTS LIST
Ref # Part # Description
1As Ordered Rigid Coupler (XLS or Original System)
2Latch Pin Assembly
1/16yd 1024513 Pin Assembly
1/8yd 44772 Pin Assembly
1/4yd 147040 Pin Assembly
1/2yd 147054 Pin Assembly
3/4yd 147046 Pin Assembly
1 yd 108724 1yd is Hydraulic Pin Only
3Locking Pin
1/16yd E056 Klik Pin
1/8yd 27542 Klik Pin
1/4yd 27542 Klik Pin
1/2yd 147007 PIN ASSEMBLY-LOCKING
3/4yd 147014 PIN ASSEMBLY-LOCKING
1yd N/A No locking pin for hydraulic pin setup
440313 Serial Tag

Page 6
Ref
Description
Qty
1/16 YD
MINI
1/8 YD
Mini
1/4 YD
HD1
1/2 YD
HD2 & HD3
3/4 YD
HD4 HD5
1 YD
HD6 HD7
Bucket Bearing Bar Assy
1
1024557
1007053
40379
40386
44007
44007
-----
-----
1
Bracket - XLS (Support - Short)
A/R
1024517
1007056
40376
40388
40343
40343
0104105
0104105
2
Bearing Bar - XLS
1
1024522
1006208
40377
40389
40341
40341
0104106
0104106
3
Wear Plate - XLS
1
1024556
1006209
40378
40387
40345
40345
0104107
0104107
4
Shim - XLS (.010)
A/R
-----
1006210
-----
-----
40362
40362
-----
-----
4
Shim - XLS (.020)
A/R
1024558
1006211
40381
44004
40361
40361
0104123
0104123
4
Shim - XLS (.040)
A/R
-----
----
40380
44003
-----
-----
0104124
0104124
5
Screw –3/8 NC x 1.25
2
S769x3
----
----
----
----
----
----
----
5
Screw - 3/8 NC x 1.5"
2
----
S769x4
----
----
----
----
----
----
5
Screw - 3/8 NC x 1.75"
2
----
----
S769x5
S769x5
-----
-----
-----
-----
5
Bolt - 1/2 NC x 2"
2
----
----
-----
-----
S637x7
S637x7
-----
-----
5
Bolt - 1/2 NC x 2 1/2"
2
----
----
-----
-----
-----
-----
S637x8
S637x8
6
Locknut - 3/8 NC
2
S340x5
S340x5
S340x5
S340x5
-----
-----
-----
-----
6
Locknut - 1/2 NC
2
----
----
-----
-----
S340x9
S340x9
S340x9
S340x9
Decal - Shim Adjustment
1
1003986
1003986
1003986
1003986
1003986
1003986
1003986
1003986
Not Shown
Support - Long
1
----
----
-----
-----
40344
1005105
0104104
40317
*A/R = As
Required
XLS INSTRUCTIONS AND PARTS LIST
How to Shim the XLS Coupler System
The XLS system is designed to make it easy to keep the bucket tight to the coupler. The
system works by placing enough shims under the wear plate on the bucket to get rid of any
movement between the bucket and coupler. When the bucket and coupler are first installed
on a machine the XLS system should be shimmed tight. As the bucket is used it is normal
for the bucket and shims to wear a bit; at this time, it is necessary to put more shims under
the wear plate. Enough shims should be used so that the hand pin is just able to fit and
slide freely into the bucket and coupler. A rubber mallet may be used to start the hand pin
after adjustment. Do not use a hammer or maul to drive the Latch Pin Assembly in
place. This may cause damage or failure to the Latch Pin Assembly.
Failure to properly shim the XLS system will result in premature bucket and coupler
wear.
"Support - Long" is a center brace that runs along the back sheet of the bucket and is welded to the
backside of the XLS Bracket. (Not Shown)
Page 6

Page 7
RIGID XLS COUPLER DAILY INSPECTION
WARNING: Failure to follow these daily inspections could result in the attachment to drop
unexpectedly and may cause serious injury or death.
Below are inspections and general maintenance procedures that must be performed on a daily basis. For the
below instruction, see page 5 and page 8 for diagrams.
1. Visually check the bucket to make sure it’s held tight to the coupler. If the bucket becomes loose and
has the XLS system then add shims until the bucket is tight, see the instructions on How to Shim a XLS
(Page 6). The latch pin assembly (#2 on the Coupler Diagram Parts List) must slide through the bucket
and coupler without using force. If the bucket is an original system then check the coupler and flats to
see if there is excessive wear.
2. Visually check the latch pin assembly (#2 on the Coupler Diagram Parts List) for wear, damage, or
cracks in the weld or to the handle portion of the latch pin assembly. If the handle is worn to less than
80% of the original diameter, the pin assembly must be replaced immediately. If any other wear,
cracks, or damage the pin is found it is a safety hazard and must be replaced immediately.
3. Visually check the locking pin that holds the latch pin assembly in place (#2 & #3 on Coupler Diagram
& Parts List). The ring on the locking pin should snap over the end of the latch pin assembly. The
locking pin should have spring tension that will cause the ring to snap closed on its own. If this ring no
longer engages properly then the locking pin must be replaced to prevent the latch pin assembly from
falling out during operation. A latch pin assembly that isn’t working properly is a safety hazard and
must be replaced immediately.
4. Visually check the Rigid Coupler (#1 on the Coupler Diagram Parts List) for excessive wear, weld or
material fractures, and cracks in the hook area. If any wear, cracking, or fractures is found the coupler
must be removed from service immediately and replaced.

Page 8
RIGID XLS COUPLER DAILY INSPECTION DIAGRAM