Woods PFW2242S2 User manual

OPERATOR'S MANUALOPERATOR'S MANUAL (Rev 01/24/2024)
MAN1354
PALLET FORK
PFW2242S2
PFW4442S2
PFW4448S2
PF4448S2
PFW6648S2
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2 Introduction MAN1354
(01/24/2024)
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Woods®dealer. Read manual instructions
and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Checklists in the Operator’s Manual are
completed before releasing equipment to the owner.
The dealer must complete the online Product Registration form at the Woods Dealer Website which certies that
all Dealer Checklist items have been completed. Dealers can register all Woods product at dealer.WoodsEquipment.com
under Product Registration.
Failure to register the product does not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better
and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and
become acquainted with all adjustment and operating procedures before attempting to operate. Replacement man-
uals can be obtained from your dealer. To obtain complete warranty details, visit WoodsEquipment.com/warranty.
You may also request a hard copy by calling 1-800-319-6637 or mail your request to: Woods Equipment Company,
Attn: Warranty Dept. 2606 South Illinois Route 2, Oregon, IL 61061. To locate your nearest dealer, check the Dealer
Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and sat-
isfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specied. Observe
all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary
tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required
for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces
provided:
Model: Date of Purchase:
Serial Number: (see Safety Decal section for location)
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.
The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with
an exclamation mark) to indicate the degree of hazard for items of personal safety.
This is the safety alert symbol. It is used to alert you to potential physical
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
Indicates a hazardous situation that, if not avoided, will result in death or
serious injury.
Indicates a hazardous situation that, if not avoided, could result in death
or serious injury.
Indicates a hazardous situation that, if not avoided, could result in minor
or moderate injury.
Is used to address practices not related to physical injury.
Indicates helpful information.
DANGER
WARNING
CAUTION
or NOTICE
IMPORTANT
NOTE
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Introduction 3
MAN1354
(01/24/2024)
¡LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lee para que le
traduzca las medidas de seguridad.
This Operator’s Manual should be regarded as part of the machine.
Suppliers of both new and second-hand machines must make sure
that this manual is provided with the machine.
TABLE OF CONTENTS
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SAFETY & INSTRUCTIONAL DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ATTACHING PALLET FORK TO LOADER . . . . . . . . . . . . . . . . . . . .10
OPERATING LOADER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
ADJUSTING FORK SPACING . . . . . . . . . . . . . . . . . . . . . . . . . .11
LOCK LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
REMOVING FROM LOADER. . . . . . . . . . . . . . . . . . . . . . . . . . .12
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
PRE-OPERATION CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . .12
OWNER SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
DAILY SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
FORK REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
FORK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
DEALER SET-UP INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . .15
DEALER CHECKLISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
APPENDIX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
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4 Introduction MAN1354
(01/24/2024)
SPECIFICATIONS
MODELS
SPECIFICATION PFW2242S2 PFW4442S2 PFW4448S2 PF4448S2 PFW6648S2
Weight (lbs) 295 383 400 410 556
Fork Spread Maximum width 46.75 inches (six inch increments)
Back Grade Yes
Tooth Double
Lock Downs Yes
Maximum Carry
Load (in lbs)
at 19.7" load
center of forks
2200 4400 4400 4400 6600
Fork Cross Section 1.2 x 3.2 1.4 x 3.9 1.4 x 3.9 1.4 x 3.9 1.8 x 3.9
GENERAL INFORMATION
■Some illustrations in this manual show the
Pallet Fork with the lock plate removed to pro-
vide a better view. The Pallet Fork should never
be operated with the lock plate removed.
The purpose of this manual is to assist you in operat-
ing and maintaining your Pallet Fork. Read it carefully.
It furnishes information and instructions that will help
you achieve years of dependable performance. These
instructions have been compiled from extensive eld
experience and engineering data. Some information
may be general in nature due to unknown and varying
operating conditions. However, through experience
and these instructions, you should be able to develop
procedures suitable to your particular situation.
The illustrations and data used in this manual were cur-
rent at the time of printing, but due to possible inline
production changes, your machine may vary slightly in
detail. We reserve the right to redesign and change the
machines as may be necessary without notication.
Throughout this manual, references are made to right
and left directions. These are determined by standing
behind the equipment facing the direction of forward
travel.
WARNING
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Safety 5
MAN1354
(01/24/2024)
TRAINING
■Safety instructions are important! Read all
attachment and power unit manuals; follow
all safety rules and safety decal information.
(Replacement manuals and safety decals are
available from your dealer. To locate your near-
est dealer, check the Dealer Locator at www.
WoodsEquipment.com, or in the United States
and Canada call 1-800-319-6637.) Failure to fol-
low instructions or safety rules can result in
serious injury or death.
■If you do not understand any part of this manual
and need assistance, see your dealer.
■Know your controls and how to stop engine and
attachment quickly in an emergency.
■Operators must be instructed in and be capa-
ble of the safe operation of the equipment, its
attachments, and all controls. Do not allow any-
one to operate this equipment without proper
instructions.
■Never allow children or untrained persons to op-
erate equipment.
PREPARATION
■Check that all hardware is properly installed.
Always tighten to torque chart specications
unless instructed otherwise in this manual.
■Counterweight ballast may be required for ma-
chine stability. Check your power unit manual or
contact your dealer.
■Power unit must be equipped with ROPS and
seat belt/operator restraint. Keep seat belt/
operator restraint securely fastened/engaged.
Falling off power unit can result in death from
being run over or crushed. Keep ROPS systems
in place at all times.
■Air in hydraulic systems can cause erratic opera-
tion and allows loads or equipment components
to drop unexpectedly. When connecting equip-
ment or hoses or performing any hydraulic
maintenance, purge any air in hydraulic sys-
tem by operating all hydraulic functions several
times. Do this before putting into service or al-
lowing anyone to approach the equipment.
■Be sure attachment is properly secured, adjust-
ed, and in good operating condition. Coupler
lockpins must be fully extended and properly
engaged into attachment retaining slots.
■Make sure shields and guards are proper-
ly installed and in good condition. Replace if
damaged.
■Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protec-
tive equipment for eyes, hair, hands, hearing,
and head; and respirator or lter mask where
appropriate.
■Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section
for location.)
OPERATION
■Improper operation can cause the machine to
tip or roll over and cause injury or death.
• Keep power unit lift arms and attachment as
low as possible.
• Do not travel or turn with power unit lift arms
and attachment raised.
• Turn only on level ground.
• Go up and down slopes, not across them.
• Keep the heavy end of the machine uphill.
• Do not overload the machine.
■Never use attachment to carry loads that exceed
the rated operating capacity or other specica-
tions of the power unit. Check your power unit
manual or see your dealer for rated operating
capacity. Exceeding this capacity can cause ma-
chine to tip, roll over, or present other hazards
that can cause injury or death.
■Do not allow children, bystanders or animals in
the area when operating, attaching, removing,
assembling, or servicing equipment.
Safety is a primary concern in the design and man-
ufacture of our products. Unfortunately, our efforts
to provide safe equipment can be wiped out by an
operator’s single careless act.
In addition to the design and conguration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, concern,
judgement, and proper training of personnel in-
volved in the operation, transport, maintenance,
and storage of equipment.
It has been said, “The best safety device is an in-
formed, careful operator.” We ask you to be that
kind of operator.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
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6 Safety MAN1354
(01/24/2024)
■Do not put Pallet Fork into service without
forks properly engaged on frame rails and fork
lockplate secured in place. Fork locks must
be engaged into fork lock notches. Replace if
damaged.
■Consult local utilities before digging. Know lo-
cation and depth of all underground cables,
pipelines, and other hazards in working area
and avoid contact.
■Contact with high voltage, overhead power
lines, underground cables, gas lines, and other
hazards can cause serious injury or death from
electrocution, explosion, or re.
■Keep bystanders away from equipment.
■Do not operate or transport equipment while
under the inuence of alcohol or drugs.
■ Operate only in daylight or good articial light.
■Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of
all moving parts.
■Always comply with all state and local lighting
and marking requirements.
■Do not allow riders. Do not lift or carry anybody
on the power unit or attachments.
■Always sit in power unit seat when operating
controls or starting engine. Securely fasten
seat belt/operator restraint, place transmission
in park or neutral, engage brake and ensure all
other controls are disengaged before starting
power unit engine.
■Look down and to the rear and make sure area is
clear before operating in reverse.
■Use extreme care when working close to fences,
ditches, other obstructions, or on hillsides.
■Use caution when handling loose or shiftable
loads.
■Do not operate or transport on steep slopes.
■Allow for forklift length when making turns.
■Stop the forks gradually when lowering or lifting.
■Do not stop, start, or change directions sudden-
ly on slopes.
■Use extreme care and reduce ground speed on
slopes and rough terrain.
■Watch for hidden hazards on the terrain during
operation.
■Stop power unit and implement immediately
upon striking an obstruction. Dismount power
unit, using proper procedure. Inspect and repair
any damage before resuming operation.
■Leak down or failure of mechanical or hydraulic
system can cause equipment to drop.
■AVOID INJURY OR DEATH FROM FALLING
OBJECTS:
• Do not carry shiftable items. Hay bales, logs,
fence posts, stones, and other objects can
roll or fall from a raised attachment and
crush operator or children, bystanders or
animals.
• This unit is not equipped with any method to
prevent objects such as round bales, posts,
or logs from rolling back onto operator.
• Do not handle round hay bales.
• Carry loads low and drive slowly.
• Do not carry large objects that can fall out of
attachment into operator zone.
• Never lift load higher than necessary to clear
the ground when moving.
■Before leaving operator’s seat, lower lift arms
and put attachment on the ground. Engage
brake, stop engine, remove key, and remove
seat belt.
MAINTENANCE
■NEVER GO UNDERNEATH EQUIPMENT. Never
place any part of the body underneath equip-
ment or between moveable parts even when the
engine has been turned off. Hydraulic system
leak-down, hydraulic system failures, mechan-
ical failures, or movement of control levers can
cause equipment to drop or rotate unexpectedly
and cause severe injury or death.
• Service work does not require going
underneath.
• Read Operator’s Manual for service in-
structions or have service performed by a
qualied dealer.
■Before performing service work that requires re-
pair or replacement of parts, remove attachment
from power unit. Hydraulic system failures, me-
chanical failures, or movement of control levers
can cause equipment to drop or rotate unex-
pectedly and cause severe injury or death.
■Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its com-
ponents in any way.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
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Safety 7
MAN1354
(01/24/2024)
■Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protec-
tive equipment for eyes, hair, hands, hearing,
and head; and respirator or lter mask where
appropriate.
■Your dealer can supply original equipment hy-
draulic accessories and repair parts. Substitute
parts may not meet original equipment speci-
cations and may be dangerous.
■Be sure attachment is properly secured, adjust-
ed, and in good operating condition. Coupler
lockpins must be fully extended and properly
engaged into attachment retaining slots.
■Never perform service or maintenance with en-
gine running.
■Do not allow children, bystanders or animals in
the area when operating, attaching, removing,
assembling, or servicing equipment.
■Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
■Tighten all bolts, nuts, and screws to torque
chart specications. Check that all cotter pins
are installed securely to ensure equipment is in
a safe condition before putting unit into service.
■Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section
for location.)
■Leak down or failure of mechanical or hydraulic
system can cause equipment to drop.
STORAGE
■Block equipment securely for storage.
■Follow manual instructions for storage.
■Keep children, bystanders, and animals away
from the equipment and the storage area
■Store on level, solid ground.
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
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8 Safety MAN1354
(01/24/2024)
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
BE CAREFUL!
Keep safety decals clean and visible.
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a pressure washer;
high-pressure water can enter through very small scratches or
under edges of decals causing them to peel or come off.
Replacement safety decals can be ordered free from your
Woods dealer. To locate your nearest dealer, check the Dealer
Locator at www.WoodsEquipment.com, or in the United States
and Canada call 1-800-319-6637.
6
3
5
2
4
(FULL FRAME
LOCATION)
4
1
CD9348
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Safety 9
MAN1354
(01/24/2024)
1 - SERIAL NUMBER PLATE
FORK LOCKPLATE MISSING
Do not operate. Forks can come off. Replace lockplage.
54809-A
WARNING
1044569
2.50"W x 2.25"H
incl .125 Yellow
Border 4 Sides &
.125 Radius Cut Corners
DECAL PART #: 606323
DECAL DESCRIPTION: DECAL, CAUTION, HEAVY OBJECT
REV AA 6/21/19 TKH
CAUTION
606323
Heavy object.
Can cause muscle
strain or back
injury.
Use lifting aids and
proper lifting
techniques when
moving.
5 - PN 54809
6 - PN 6063233 - PN 1002991
MAXIMUM
CARRY LOAD:
at 19.7" load center of forks
2200 lbs.
WARNING
1045906
4 - PN 1045906
MAXIMUM
CARRY LOAD:
at 19.7" load center of forks
4400 lbs.
WARNING
1045907
OR
4 - PN 1045907
MAXIMUM
CARRY LOAD:
at 19.7" load center of forks
6600 lbs.
WARNING
1045908
OR
4 - PN 1045908
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
FALLING LOAD
HAZARD
TO AVOID SERIOUS
INJURY OR DEATH,
nDo not handle round
bales or other loads
that might shift, slide,
or roll off.
nDo not use for
digging rocks or lifting
concrete slabs.
nLoad must be carried
equally on both forks.
nLift and carry only
one item at a time.
nHandle raised load
with caution.
nCarry load low.
Failure to follow these
instructions will lead
to serious injury or
death.
DANGER
CRUSHING
HAZARD
To properly store
pallet fork:
nBlock rear of pallet
fork to prevent tipping
rearward.
nAdjust forks as wide
as possible.
Failure to follow these
instructions can lead
to serious injury or
death. 1002991-AB
WARNING
2.38 x 17 in.
TO AVOID SERIOUS
INJURY OR DEATH,
nRead and understand
the Loader
Operator's Manual
before operating.
(Woods manuals
are available
from dealer or call
1-800-319-6637.)
nKeep children,
bystanders and
animals away from
the equipment and
storage area.
nDo not allow children
or untrained persons
to operate equipment.
nNever allow riders.
nLower attachment to
ground, stop engine,
set park brake and
remove key before
leaving power unit
seat.
Failure to follow these
instructions can lead
to serious injury or
death.
WARNING
2 - PN 1022032
FALLING OFF WILL
RESULT IN BEING
RUN OVER
nSkid steer must
have ROP�S and seat
belt / operator
restraint. Keep seat
belt / operator
restraint securely
fastened.
nNever allow riders.
TO AVOID SERIOUS
INJURY OR DEATH,
nRead Skid Steer
Manual before
operating.
nBefore leaving
operator’s seat:
follow Skid Steer
Manual instructions,
lower lift arms and
attachment to
ground, stop
engine, remove key,
engage brake, and
remove seat belt /
operator restraint.
nDo not exceed skid
steer rated
operating capacity
with the load
centered 19.7"
(500mm) from the
lift mast.
1022032 AB
2.38" W x 14.5" H
incl .125 White
Border 4 Sides
DECAL 1022032 AB
CTGY 3004
DCL, DANGER, SKID STEER SAFETY
RAISED
EQUIPMENT
CAN DROP AND
CRUSH
nNever go under
raised equipment
or raised skid steer
lift arms. They can
drop from hydraulic
or mechanical
failure, or moving
control levers.
nService work does
not require going
under equipment.
Read manual
instructions.
FALLING OFF OR
GOING UNDER
MACHINE WILL
RESULT IN SERIOUS
INJURY OR DEATH.
DANGER
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10 Operation MAN1354
(01/24/2024)
OPERATION
The operator is responsible for the safe operation of
the equipment. The operator must be properly trained.
Operators should be familiar with this equipment, the
tractor, and all safety practices before starting opera-
tion. Read the safety rules and safety decals on page 5
through page 9.
■Safety instructions are important! Read all
attachment and power unit manuals; follow
all safety rules and safety decal information.
(Replacement manuals and safety decals are
available from your dealer. To locate your near-
est dealer, check the Dealer Locator at www.
WoodsEquipment.com, or in the United States
and Canada call 1-800-319-6637.) Failure to fol-
low instructions or safety rules can result in
serious injury or death.
■Never allow children or untrained persons to op-
erate equipment.
■Power unit must be equipped with ROPS and
seat belt/operator restraint. Keep seat belt/
operator restraint securely fastened/engaged.
Falling off power unit can result in death from
being run over or crushed. Keep ROPS systems
in place at all times.
■NEVER GO UNDERNEATH EQUIPMENT. Never
place any part of the body underneath equip-
ment or between moveable parts even when the
engine has been turned off. Hydraulic system
leak-down, hydraulic system failures, mechan-
ical failures, or movement of control levers can
cause equipment to drop or rotate unexpectedly
and cause severe injury or death.
• Service work does not require going
underneath.
• Read Operator’s Manual for service in-
structions or have service performed by a
qualied dealer.
■Do not allow bystanders in the area when op-
erating, attaching, removing, assembling, or
servicing equipment.
■Before leaving operator’s seat, lower lift arms
and put attachment on the ground. Engage
brake, stop engine, remove key, and remove
seat belt.
The Pallet Fork ts skid steer and front end loaders
with a universal mounting coupler (ISO 24410). Read
the skid steer or loader manual for instructions on prop-
er operation.
ATTACHING PALLET FORK TO LOADER
■Be sure attachment is properly secured, adjust-
ed, and in good operating condition. Coupler
lockpins must be fully extended and properly
engaged into attachment retaining slots.
Read the loader operator’s manual connecting and re-
moving instructions.
The loader coupler handles should be in the unlocked
position and the lockpins retracted (Figure 1).
Figure 1. Loader Coupler Handles - Unlocked
Move to the loader operator seat, fasten seat belt, en-
gage operator restraint, and start engine.
Lower loader lift arms to their lowest position.
Carefully move and align the loader coupler to the
Pallet Fork. The top of the loader coupler must index
into the Pallet Fork ange (Figure 2).
Roll the loader coupler into the Pallet Fork ange so
the coupler handles can be engaged.
Figure 2. Attaching Pallet Fork to Loader
WARNING
WARNING
IL1334
LOCKPINS RETRACTED
HANDLES
UNLOCKED
IL1335
ATTACHMENT
FLANGE
LOADER
COUPLER
MAN1354_2024-01.indd 10MAN1354_2024-01.indd 10 1/24/24 12:37 PM1/24/24 12:37 PM

Operation 11
MAN1354
(01/24/2024)
Shut off the engine, set brake, remove key, remove
seat belt, and release operator restraint. Dismount the
loader.
Move the loader coupler handles to the locked position.
The lockpins must be completely extended and se-
cured into the retaining slots provided on the
Pallet- Fork (Figure 3 and Figure 4).
Figure 3. Loader Coupler Handles - Locked
Figure 4. Retaining Slot Locations Back View
of Attachment
OPERATING LOADER
■Improper operation can cause the machine to
tip or roll over and cause injury or death.
• Keep power unit lift arms and attachment as
low as possible.
• Do not travel or turn with power unit lift arms
and attachment raised.
• Turn only on level ground.
• Go up and down slopes, not across them.
• Keep the heavy end of the machine uphill.
• Do not overload the machine.
■Never use attachment to carry loads that exceed
the rated operating capacity or other specica-
tions of the power unit. Check your power unit
manual or see your dealer for rated operating
capacity. Exceeding this capacity can cause ma-
chine to tip, roll over, or present other hazards
that can cause injury or death.
■Look down and to the rear and make sure area is
clear before operating in reverse.
■AVOID INJURY OR DEATH FROM FALLING
OBJECTS:
• Do not carry round hay bales, logs, fence
posts, stones, or any other loose objects
that can roll, shift, or fall from a raised forklift
and crush operator or bystanders.
• Loads should be secured on pallets.
• Handle all raised loads with caution.
• Carry loads low and drive slowly.
Do not use for shifting loads such as logs or poles.
Do not use for digging rocks or lifting concrete slabs.
Do not exceed loader rated operating capacity with the
load centered 19.7" from the lift mast.
Carry load equally on both forks.
Store the forks at low position during transport.
Use adequate power unit ballast to provide stability and
good steering control. Do not lift or carry loads that ex-
tend above the back guard. Material may fall into the
operator control area.
ADJUSTING FORK SPACING
■Do not put Pallet Fork into service without
forks properly engaged on frame rails and fork
lockplate secured in place. Fork locks must
be engaged into fork lock notches. Replace if
damaged.
■Before leaving operator’s seat, lower lift arms
and put attachment on the ground. Engage
brake, stop engine, remove key, and remove
seat belt.
Lower Pallet Fork frame to rest securely on 2x4 wood
blocks or other stable support that will position the fork
no more than 2" (maximum) above ground surface.
Blocks must be placed under each end of the fork
frame. The blocks are required so that the attachment
is completely lowered and supported before leaving the
operator’s seat.
Shut off engine, set brake, and remove key before
leaving the loader operator’s seat.
IL1336
HANDLES LOCKED
LOCKPINS EXTENDED
WARNING
Lockpins must fully
extend and engage
into retaining slots
on each side.
ATTACHMENT
FLANGE
LA1
MAN1354_2024-01.indd 11MAN1354_2024-01.indd 11 1/24/24 12:37 PM1/24/24 12:37 PM

12 Operation MAN1354
(01/24/2024)
Figure 5. Lock Lever - Released
Figure 6. Lock Lever - Locked
LOCK LEVER
Raise fork locking lever up to “release” position (see
Figure 5). Slide fork to desire fork lock notch on upper
fork rail. Lower lock lever to engage lock in notch (see
Figure 6).
REMOVING FROM LOADER
On a hard level surface, lower attachment to the
ground.
Shut off engine, set brake, remove key, remove seat
belt and release operator restraint before leaving the
loader operator’s seat.
Move loader coupler handles to the unlocked position
(Figure 1). Lockpins must be disengaged from attach-
ment retaining slots.
Move to the loader operator seat, fasten seat belt, en-
gage operator restraint, and start engine.
Release brake and roll loader coupler until it is disen-
gaged from the attachment. The attachment should be
placed in storage position.
STORAGE
■Block equipment securely for storage.
■Keep children, bystanders, and animals away
from the equipment and the storage area
Inspect the Pallet Fork thoroughly and prepare for stor-
age. Repair or replace any damaged components.
Remove Pallet Fork as described in “Removing From
Loader.” Rest forks at on the ground in a stable
position.
Figure 7. Storage Position
PRE-OPERATION CHECKLIST
(OWNER’S RESPONSIBILITY)
Review and follow all safety rules and safety
decal instructions on page 5 through page 9.
Check that all safety decals are installed and in
good condition. Replace if damaged.
Check that shields and guards are properly
installed and in good condition. Replace if
damaged.
Check that all hardware and cotter pins are
properly installed and secured.
Check that equipment is properly and securely
attached to loader.
Do not allow riders.
Make sure power unit ROPS and seat belt are in
good condition. Keep seat belt securely fastened
during operation.
Check that forks are properly engaged on frame
rails, fork lockplate is secured and fork locks
are engaged into rail lock notches. Replace if
damaged.
Lock Lever
Locked
Fork
CM1166
WARNING
CAUTION
Lock Lever
Released
Fork
CM1165
CD5117
MAN1354_2024-01.indd 12MAN1354_2024-01.indd 12 1/24/24 12:37 PM1/24/24 12:37 PM

Owner Service 13
MAN1354
(01/24/2024)
OWNER SERVICE
The information in this section is written for operators
who possess basic mechanical skills. If you need help,
your dealer has trained service technicians available.
For your protection, read and follow the safety informa-
tion in this manual.
■Safety instructions are important! Read all
attachment and power unit manuals; follow
all safety rules and safety decal information.
(Replacement manuals and safety decals are
available from your dealer. To locate your near-
est dealer, check the Dealer Locator at www.
WoodsEquipment.com, or in the United States
and Canada call 1-800-319-6637.) Failure to fol-
low instructions or safety rules can result in
serious injury or death.
■NEVER GO UNDERNEATH EQUIPMENT. Never
place any part of the body underneath equip-
ment or between moveable parts even when the
engine has been turned off. Hydraulic system
leak-down, hydraulic system failures, mechan-
ical failures, or movement of control levers can
cause equipment to drop or rotate unexpectedly
and cause severe injury or death.
• Service work does not require going
underneath.
• Read Operator’s Manual for service in-
structions or have service performed by a
qualied dealer.
■Make sure shields and guards are proper-
ly installed and in good condition. Replace if
damaged.
■Before leaving operator’s seat, lower lift arms
and put attachment on the ground. Engage
brake, stop engine, remove key, and remove
seat belt.
■Before performing service work that requires re-
pair or replacement of parts, remove attachment
from power unit. Hydraulic system failures, me-
chanical failures, or movement of control can
cause equipment to drop or rotate unexpectedly
and cause severe injury or death.
■Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
■Fork Tines are heavy and can cause muscle
strain or back injury. Use lifting aids and proper
lifting techniques when installing and removing.
■If you do not understand any part of this manual
and need assistance, see your dealer.
■Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protec-
tive equipment for eyes, hair, hands, hearing,
and head; and respirator or lter mask where
appropriate.
■Tighten all bolts, nuts, and screws to torque
chart specications. Check that all cotter pins
are installed securely to ensure equipment is in
a safe condition before putting unit into service.
DAILY SERVICE
Apply a small amount of grease to the front and top
surfaces of the upper fork rail daily. This will allow the
forks to be adjusted easily.
Inspect fork locks; repair or replace if damaged.
Inspect forks and fork lugs. Fork lugs must be securely
engaged over upper and lower rails. Replace any fork
that is bent or twisted.
FORK REMOVAL
■Fork Tines are heavy and can cause muscle
strain or back injury. Use lifting aids and proper
lifting techniques when installing and removing.
Lower Pallet Fork frame to rest securely on 2x4 wood
blocks or other stable support that will position the fork
no more than 2" (maximum) above ground surface.
Blocks must be placed under each end of the fork
frame. The blocks are required so that the attachment
is completely lowered and supported before leaving the
operator’s seat.
Remove lockplate and cap screw.
Move fork lock lever to “release” position (Figure 5) and
slide fork to center of fork rails.
Align lower fork retainer with slot in lower fork rail.
Raise front of fork to disengage lower fork retainer.
Lift fork and disengage upper fork rail.
WARNING
WARNING
CAUTION
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14 Owner Service MAN1354
(01/24/2024)
FORK INSTALLATION
■Fork Tines are heavy and can cause muscle
strain or back injury. Use lifting aids and proper
lifting techniques when installing and removing.
Support forklift frame as described in the Fork Removal
section.
Move fork lock lever to “released” position (Figure 5).
Working at the center of the Pallet Fork frame, engage
the upper fork retainer over upper fork rail.
Place lower fork retainer through the slot in the lower
fork rail.
Slide fork to the desired locking notch, in the upper fork
rail, and move lock lever to “locked” position (Figure 6).
Repeat installation for second fork.
Install fork lockplate and tighten cap screw to specica-
tions in torque chart on page 19.
Fork lockplate must be installed to prevent forks from
entering fork assembly slot and falling off during opera-
tion. Remove lockplate only to remove and install fork.
Do not operate with lockplate removed.
CLEANING
After Each Use
■Remove large debris such as clumps of dirt,
grass, crop residue, etc. from machine.
■Inspect machine and replace worn or damaged
parts.
■Replace any safety decals that are missing or
not readable.
Periodically or Before Extended Storage
■Clean large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
■Remove the remainder using a low-pressure
water spray.
1. Be careful when spraying near scratched or torn
safety decals or near edges of decals as water
spray can peel decal off surface.
2. Be careful when spraying near chipped or scratched
paint as water spray can lift paint.
3. If a pressure washer is used, follow the advice of the
pressure washer manufacturer.
■Inspect machine and replace worn or damaged
parts.
■Sand down scratches and the edges of areas
of missing paint and coat with spray paint of
matching color.
■Replace any safety decals that are missing or
not readable. See Safety Decals section for lo-
cation drawing.
WARNING
MAN1354_2024-01.indd 14MAN1354_2024-01.indd 14 1/24/24 12:37 PM1/24/24 12:37 PM

Assembly 15
MAN1354
(01/24/2024)
ASSEMBLY
DEALER SET-UP INSTRUCTIONS
Assembly of this equipment is the responsibility of the
Woods dealer. It should be delivered to the owner com-
pletely assembled, lubricated, and adjusted for normal
operating conditions.
Complete checklists on page 16 when you have com-
pleted the assembly.
■Safety instructions are important! Read all
attachment and power unit manuals; follow
all safety rules and safety decal information.
(Replacement manuals and safety decals are
available from your dealer. To locate your near-
est dealer, check the Dealer Locator at www.
WoodsEquipment.com, or in the United States
and Canada call 1-800-319-6637.) Failure to fol-
low instructions or safety rules can result in
serious injury or death.
■Operators must be instructed in and be capa-
ble of the safe operation of the equipment, its
attachments, and all controls. Do not allow any-
one to operate this equipment without proper
instructions.
■Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its com-
ponents in any way.
■Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
■If you do not understand any part of this manual
and need assistance, see your dealer.
■Fork Tines are heavy and can cause muscle
strain or back injury. Use lifting aids and proper
lifting techniques when installing and removing.
Before proceeding, make sure you read and follow all
instructions and safety rules in this manual and the
loader manual.
If any parts do not t, contact your Woods representa-
tive or the factory for more information.
Check bundle numbers with the shipping list to ensure
you have all parts needed to begin assembling your
fork.
Figure 8. Pallet Fork Assembly
Assemble Pallet Fork
1. Attach Pallet Fork frame to loader, see Attaching
Pallet Fork to Loader on page 10.
2. Lower Pallet Fork frame to rest securely on 2x4
wood blocks or other stable support that will position
the fork no more than 2" (maximum) above ground
surface. Blocks must be placed under each end of
the fork frame. The blocks are required so that the
attachment is completely lowered and supported
before leaving the operator’s seat.
3. Remove lockplate (5) by loosening cap screw (10)
and washer (11).
4. Move fork lock lever to “released” position (Figure
5).
5. Working at the center of the Pallet Fork frame, en-
gage the upper fork retainer over upper fork rail.
Place lower fork retainer through the slot in the
lower fork rail.
6. Slide fork to the desired locking notch in the upper
fork rail and move lock lever to “locked” position
(Figure 6).
7. Repeat installation for second fork.
8. Install fork lockplate (5) and tighten cap screw (10)
and washer (11) to specications in torque chart on
page 19.
NOTE: Fork lockplate must be installed to prevent forks
from entering fork assembly slot and falling off during
operation. Remove lockplate only to remove and install
forks. Do not operate with lockplate removed.
Install Step Kit 1019883 (Optional)
Install step (3) on side of frame using cap screws (12)
and lock nuts (13).
WARNING
511 10
2
12
13
3
SLOT
LOCK NOTCHES
UPPER RAIL
LOWER RAIL
CD9349-1
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16 Dealer Checklists MAN1354
(01/24/2024)
DEALER CHECKLISTS
DEALER PRE-DELIVERY CHECKLIST
(DEALER’S RESPONSIBILITY)
Inspect the equipment thoroughly after assembly to
ensure it is set up properly before delivering it to the
customer.
The following checklists are a reminder of points to in-
spect. Check off each item as it is found satisfactory or
after proper adjustment is made.
Check that all safety decals are installed and in
good condition. Replace if damaged.
Check all bolts to be sure they are properly
torqued.
Check that all cotter pins and safety pins are
properly installed. Replace if damaged.
Check and grease all lubrication points.
Check that forks are properly engaged on frame
rails, fork lockplate is secured and fork locks
are engaged into rail lock notches. Replace if
damaged.
DELIVERY CHECKLIST
(DEALER’S RESPONSIBILITY)
Show customer how to make adjustments.
Instruct customer how to lubricate and explain
importance of lubrication.
Point out the safety decals. Explain their mean-
ing and the need to keep them in place and in
good condition. Emphasize the increased safety
hazards when instructions are not followed.
Present Operator’s Manual and request that cus-
tomer and all operators read it before operating
equipment. Point out the manual safety rules,
explain their meanings and emphasize the in-
creased safety hazards that exist when safety
rules are not followed.
Explain to customer the potential crushing haz-
ards of going underneath raised equipment.
Instruct customer that service work does not re-
quire going underneath unit and never to do so.
Show customer the safe, proper procedures to
be used when mounting, dismounting, and stor-
ing equipment.
Explain to customer that when equipment is
transported on a road or highway, safety devices
should be used to give adequate warning to op-
erators of other vehicles.
Make customer aware of optional equipment
available so that customer can make proper
choices as required.
MAN1354_2024-01.indd 16MAN1354_2024-01.indd 16 1/24/24 12:37 PM1/24/24 12:37 PM

Parts 17
MAN1354
(01/24/2024)
PFW SERIES 2 PALLET FORK PARTS LIST
MODELS - PFW2242S2, PFW4442S2, PFW4448S2, PF4448S2, PFW6648S2
6
12
13
4
510
11
2
CD9349
3
1
REF PART QTY DESCRIPTION USED ON
1 NSS 1 PALLET FORK FRAME
2 602497RP 2 FORK TINE, 1.2 X 3.2 X 42 PFW2242S2
602509RP 2 FORK TINE, 1.4 X 3.9 X 42 PFW4442S2
602510RP 2 FORK TINE, 1.4 X 3.9 X 48 PFW4448S2, PF4448S2
602511RP 2 FORK TINE, 1.8 X 3.9 X 48 PFW6648S2
3 1019883 1 STEP KIT (OPTIONAL)
includes 3, 12, 13 ALL (one step supplied with PF4448S2)
4 S49040800 1 CLEVIS, 7/8 IN FARM ALL
5 1019882RP 1 STOP, ROUND FORK ALL
6 602512 2 KIT, REPAIR KIT LOCKDOWN PF ALL
10 24801 1* HHCS M8-1.25P X 20MM CL8.8 ALL
11 21656 1* WASHER, 8MM LOCK ALL
12 62584 4* HHCS M12-1.75P X 35MM ALL
13 58549 4* NUT LOCK M12-1.75P ZP ALL
NS 78760 1 DECAL, MODEL, WOODS WHITE ALL
NS 1046807 1 DECAL, CAPACITY 2200 PFW2242S2
NS 1046808 1 DECAL, CAPACITY 4400 PFW4442S2, PFW4448S2, PF4448S2
NS 1046809 1 DECAL, CAPACITY 6600 PFW6648S2
* STANDARD HARDWARE, OBTAIN LOCALLY
NS NOT SHOWN
NSS NOT SOLD SEPERATELY
NOTE: FOR SAFETY DECALS SEE PAGES 8–9 . ORDER DECALS SEPERATELY
MAN1354_2024-01.indd 17MAN1354_2024-01.indd 17 1/24/24 12:37 PM1/24/24 12:37 PM

18 Parts MAN1354
(01/24/2024)
NOTES
MAN1354_2024-01.indd 18MAN1354_2024-01.indd 18 1/24/24 12:37 PM1/24/24 12:37 PM

Appendix 19
MAN1354
(01/24/2024)
BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for
a specic application.
Fasteners must always be replaced with the same grade as specied in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specications used on hardware dened by SAE J1701 MAR 99 & J1701M JUL 96.
SAE SERIES TORQUE CHART
SAE Bolt Head Identication
SAE Grade 2
(No Dashes)
SAE Grade 5
(3 Radial Dashes)
SAE Grade 8
(6 Radial Dashes)
Diameter (Inches) Wrench Size
Marking on Head
SAE 2 SAE 5 SAE 8
lbs-ft N-m lbs-ft N-m lbs-ft N-m
1/4" 7/16" 6 8 10 13 14 18
5/16" 1/2" 12 17 19 26 27 37
3/8" 9/16" 23 31 35 47 49 67
7/16" 5/8" 36 48 55 75 78 106
1/2" 3/4" 55 75 85 115 120 163
9/16" 13/16" 78 106 121 164 171 232
5/8" 15/16" 110 149 170 230 240 325
3/4" 1-1/8" 192 261 297 403 420 569
7/8" 1-5/16" 306 416 474 642 669 907
1" 1-1/2" 467 634 722 979 1020 1383
TYPICAL WASHER INSTALLATIONS
METRIC SERIES TORQUE CHART
Metric Bolt Head Identication
Metric
Grade 8.8
Metric
Grade 10.9
Diameter &
Thread Pitch
(Millimeters) Wrench Size
Coarse Thread Fine Thread
Diameter &
Thread Pitch
(Millimeters)
Marking on Head Marking on Head
Metric 8.8 Metric 10.9 Metric 8.8 Metric 10.9
N-m lbs-ft N-m lbs-ft N-m lbs-ft N-m lbs-ft
6 x 1.0 10 mm 8 6 11 88611 8 6 x 1.0
8 x 1.25 13 mm 20 15 27 20 21 16 29 22 8 x 1.0
10 x 1.5 16 mm 39 29 54 40 41 30 57 42 10 x 1.25
12 x 1.75 18 mm 68 50 94 70 75 55 103 76 12 x 1.25
14 x 2.0 21 mm 109 80 151 111 118 87 163 120 14 x 1.5
16 x 2.0 24 mm 169 125 234 173 181 133 250 184 16 x 1.5
18 x 2.5 27 mm 234 172 323 239 263 194 363 268 18 x 1.5
20 x 2.5 30 mm 330 244 457 337 367 270 507 374 20 x 1.5
22 x 2.5 34 mm 451 332 623 460 495 365 684 505 22 x 1.5
24 x 3.0 36 mm 571 421 790 583 623 459 861 635 24 x 2.0
30 x 3.0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2.0
Lock Washer
Flat Washer
Bolt
MAN1354_2024-01.indd 19MAN1354_2024-01.indd 19 1/24/24 12:37 PM1/24/24 12:37 PM

20 Appendix MAN1354
(01/24/2024)
BOLT SIZE CHART
NOTICE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
in 7
21 543 6
18mm16mm14mm12mm10mm8mm
7/83/45/81/23/85/16
175150125100755025mm
SAE BOLT THREAD SIZES
METRIC BOLT THREAD SIZES
ABBREVIATIONS
AG . . . . . . . . . . . . . . . . . . . . Agriculture
ASABE . . . . . . American Society of Agricultural &
Biological Engineers (formerly ASAE)
ASAE. . American Society of Agricultural Engineers
ATF . . . . . . . . . . Automatic Transmission Fluid
BSPP. . . . . . . . . .British Standard Pipe Parallel
BSPTM . . . . . British Standard Pipe Tapered Male
CV . . . . . . . . . . . . . . . . . Constant Velocity
CCW . . . . . . . . . . . . . . . Counter-Clockwise
CW . . . . . . . . . . . . . . . . . . . . . Clockwise
F. . . . . . . . . . . . . . . . . . . . . . . Female
FT . . . . . . . . . . . . . . . . . . . . Full Thread
GA . . . . . . . . . . . . . . . . . . . . . . .Gauge
GR (5, etc.). . . . . . . . . . . . . . Grade (5, etc.)
HHCS . . . . . . . . . . . . .Hex Head Cap Screw
HT . . . . . . . . . . . . . . . . . . . Heat-Treated
JIC . . . . . Joint Industry Council 37° Degree Flare
LH . . . . . . . . . . . . . . . . . . . . . Left Hand
LT. . . . . . . . . . . . . . . . . . . . . . . . . Left
m. . . . . . . . . . . . . . . . . . . . . . . . Meter
mm . . . . . . . . . . . . . . . . . . . . . Millimeter
M. . . . . . . . . . . . . . . . . . . . . . . . .Male
MPa . . . . . . . . . . . . . . . . . . Mega Pascal
N. . . . . . . . . . . . . . . . . . . . . . . Newton
NC . . . . . . . . . . . . . . . . . .National Coarse
NF . . . . . . . . . . . . . . . . . . . National Fine
NPSM . . . . . . National Pipe Straight Mechanical
NPT . . . . . . . . . . . . . National Pipe Tapered
NPT SWF . . National Pipe Tapered Swivel Female
ORBM . . . . . . . . . . . . . . O-Ring Boss - Male
P. . . . . . . . . . . . . . . . . . . . . . . . Pitch
PBY . . . . . . . . . . . . . . . . . Power-Beyond
psi . . . . . . . . . . . . . Pounds per Square Inch
PTO . . . . . . . . . . . . . . . . . Power Take Off
QD . . . . . . . . . . . . . . . . . Quick Disconnect
RH . . . . . . . . . . . . . . . . . . . . Right Hand
ROPS . . . . . . . . Roll-Over Protective Structure
RPM . . . . . . . . . . . . . Revolutions Per Minute
RT . . . . . . . . . . . . . . . . . . . . . . . Right
SAE . . . . . . . . Society of Automotive Engineers
UNC . . . . . . . . . . . . . . . . . Unied Coarse
UNF . . . . . . . . . . . . . . . . . . . Unied Fine
UNS . . . . . . . . . . . . . . . . . Unied Special
MAN1354_2024-01.indd 20MAN1354_2024-01.indd 20 1/24/24 12:37 PM1/24/24 12:37 PM