Woodward RP-3000XT User manual

RP-3000XT
Manual Remote Panel
RP-3000XT
37593B

© 2017
This is no translation but the original Technical Manual in English.
Designed in Germany and Poland; manufactured by OEM
Woodward GmbH
Handwerkstrasse 29
70565 Stuttgart
Germany
Telephone: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: http://www.woodward.com
37593BRP-3000XT | Remote Panel2

Brief Overview
Woodward’s RP-3000XT is a touch screen remote control and
annunciation panel for use with the easYgen-3000XT series con‐
trols. It is particularly useful with the back panel mounted
easYgen-3100XT/3400XT, providing control from the front panel
with greatly reduced wiring to the access door, while keeping high
voltage connections located safely on the back panel.
The RP-3000XT allows remote control and visualization. It offers
all the HMI resources that the display variants easYgen-3200XT/
3500XT offer, but with the state of the art touch screen technology.
Irrespective of the easYgen-3000XT variants, this compact HMI
solution connects to up to 32 XT controls (select and access one
easYgen-3000XT at a time).
The RP-3000XT offers switchgear builders, genset packagers and
system integrators an off-the-shelf HMI option for any application
where a secure remote control, monitoring, and visualization is
desired, such as hospitals, data centers, offshore rigs, landfill and
wastewater gas-to-power applications to name a few.
A RP-3000XT remote panel communicates with easYgen-3000XT
Series genset controls via Ethernet communication.
All easYgen-3000XT genset controls are supported by the
RP-3000XT remote panel.
The following parts are included in the scope of delivery. Please
check prior to the installation that all parts are present.
Fig. 1: Scope of delivery - schematic
A RP-3000XT remote panel
B Product CD (Manual)
C Clamp fastener installation material - 6x
Supported devices
Scope of delivery
Brief Overview
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Brief Overview
37593BRP-3000XT | Remote Panel4

Table of contents
1 General Information.................................................................................................................. 7
1.1 About This Manual...................................................................................................................... 7
1.1.1 Revision History.......................................................................................................................... 7
1.1.2 Depiction Of Notes And Instructions........................................................................................... 8
1.2 Copyright And Disclaimer............................................................................................................ 9
1.3 Service And Warranty................................................................................................................. 9
1.4 Safety........................................................................................................................................ 10
1.4.1 Intended Use............................................................................................................................. 10
1.4.2 Personnel.................................................................................................................................. 11
1.4.3 General Safety Notes................................................................................................................ 12
2 System Overview..................................................................................................................... 13
2.1 Display And Status Indicators................................................................................................... 14
2.2 Hardware Interfaces (Terminals)............................................................................................... 14
3 Installation............................................................................................................................... 17
3.1 Mount Unit................................................................................................................................. 17
3.1.1 Clamp Fastener Installation....................................................................................................... 18
3.2 Setup Connections.................................................................................................................... 19
3.2.1 Terminal Allocation.................................................................................................................... 19
3.2.2 Power Supply............................................................................................................................ 19
3.2.3 Configure ETHERNET Interface............................................................................................... 20
3.2.3.1 Ethernet Interface...................................................................................................................... 20
4 Setup (1st Time Operation)..................................................................................................... 23
4.1 Find IP Address To Connect To................................................................................................ 23
4.2 Setup Ethernet Network Connection......................................................................................... 24
4.2.1 The MULTICAST Screen.......................................................................................................... 25
4.2.2 The SETTINGS Screen............................................................................................................. 26
5 Operation................................................................................................................................. 31
5.1 Access and Level of Control...................................................................................................... 31
5.2 The BASE Screen - The Remote Control Panel....................................................................... 31
5.3 Use Cases................................................................................................................................. 32
6 Trouble Shooting..................................................................................................................... 35
7 Technical Specifications........................................................................................................ 37
7.1 Technical Data.......................................................................................................................... 37
7.1.1 Ambient Variables..................................................................................................................... 37
Table of contents
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7.1.2 System Hardware...................................................................................................................... 37
7.1.3 Display....................................................................................................................................... 38
7.1.4 Touch Screen............................................................................................................................ 38
7.1.5 Interface.................................................................................................................................... 38
7.1.6 Software.................................................................................................................................... 38
7.1.7 Housing..................................................................................................................................... 38
7.1.8 Approvals.................................................................................................................................. 39
7.1.9 Generic Note............................................................................................................................. 39
8 Glossary And List Of Abbreviations...................................................................................... 41
9 Index......................................................................................................................................... 43
Table of contents
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1 General Information
1.1 About This Manual
1.1.1 Revision History
Rev. Date Editor Changes
B 2017-02 GG Describes device implemented software version 1.2 working together with
easYgen-3000XT revision 1.13 or higher.
Software changes
nScreen displays more information coming from devices.
–MULTICAST screen: Alternating name*/IP address.
–MULTICAST screen: Displayed sequence of devices sorted by device name.
– BASE screen/display mode: Device name shown instead of IP address.
– BASE screen: Longer device names are moving in a loop.
nSETTINGS screen: Selectable delay time
“Delay(s)” 1 to 120 s.
nNOTE*
easYgen device name (ID 1890) is configurable with ToolKit (IDs 1989 and 1893) and
used/displayed as Ethernet device name by the remote panel.
Corrections
nDynamic devices list stays open in the background.
nFaster connecting/disconnecting.
nSETTINGS screen: Appearing faster.
nLock screen timer starts with "15".
Technical Manual
nDescription of the above listed changes if relevant for the Technical Manual and screen
shots updated accordingly.
nTypo corrections and layout optimizations
A 2016-04-13 GG Describes device implemented software version 1.0
Software changes
nScreen display is more detailed/sharper now
nSETTINGS screen comes with
–larger buttons
–a check box for BEEP ON/OFF (refer to Fig. 19 for details)
Technical Manual
nDescription of Manual relevant changes as described above e.g., screen shots updated
nTypo corrections and layout optimizations
NEW 2016-03-22 GG Describes device implemented software version 1.0
Technical Manual
nRelease = 1st issue
General Information
About This Manual > Revision History
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1.1.2 Depiction Of Notes And Instructions
Safety instructions are marked with symbols in these instructions.
The safety instructions are always introduced by signal words that
express the extent of the danger.
DANGER!
This combination of symbol and signal word indi‐
cates an immediately-dangerous situation that
could cause death or severe injuries if not avoided.
WARNING!
This combination of symbol and signal word indi‐
cates a possibly-dangerous situation that could
cause death or severe injuries if it is not avoided.
CAUTION!
This combination of symbol and signal word indi‐
cates a possibly-dangerous situation that could
cause slight injuries if it is not avoided.
NOTICE!
This combination of symbol and signal word indi‐
cates a possibly-dangerous situation that could
cause property and environmental damage if it is
not avoided.
This symbol indicates useful tips and recommen‐
dations as well as information for efficient and
trouble-free operation.
To emphasize instructions, results, lists, references, and other ele‐
ments, the following markings are used in these instructions:
Marking Explanation
Step-by-step instructions
ðResults of action steps
References to sections of these instructions and to
other relevant documents
Listing without fixed sequence
[Buttons] Operating elements (e.g. buttons, switches), display
elements (e.g. signal lamps)
“Display” Screen elements (e.g. buttons, programming of func‐
tion keys)
Safety instructions
Tips and recommendations
Additional markings
General Information
About This Manual > Depiction Of Notes And Ins...
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Marking Explanation
“Screen xx è Screen xy
è Screen xz” ...
Menu path.
The following information and setting refer to a page
on HMI screen or ToolKit located as described here.
Some parameters/settings/screens are available only
either in ToolKit or in HMI/display.
Dimensions in Figures
All dimensions shown with no units specified are in
mm.
1.2 Copyright And Disclaimer
Disclaimer
All information and instructions in this manual have been provided
under due consideration of applicable guidelines and regulations,
the current and known state of the art, as well as our many years
of in-house experience. Woodward assumes no liability for dam‐
ages due to:
nFailure to comply with the instructions in this manual
nImproper use / misuse
nWillful operation by non-authorized persons
nUnauthorized conversions or non-approved technical modifica‐
tions
nUse of non-approved spare parts
The originator is solely liable to the full extent for damages caused
by such conduct. The agreed upon obligations in the delivery con‐
tract, the general terms and conditions, the manufacturer’s delivery
conditions, and the statutory regulations valid at the time the con‐
tract was concluded, apply.
Copyright
This manual is protected by copyright. No part of this manual may
be reproduced in any form or incorporated into any information
retrieval system without written permission of Woodward GmbH.
Delivery of this manual to third parties, duplication in any form -
including excerpts - as well as exploitation and/or communication
of the content, are not permitted without a written declaration of
release by Woodward GmbH.
Actions to the contrary will entitle us to claim compensation for
damages. We expressly reserve the right to raise any further
accessory claims.
1.3 Service And Warranty
By opening the device you will lose any warranty!
General Information
Service And Warranty
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CAUTION!
Any unauthorized modifications or using this equip‐
ment outside its specified mechanical, electrical, or
other operating limits may cause personal injury
and/or property damage, including damage to the
equipment.
Any such unauthorized modifications
nconstitute "misuse" and/or "negligence" within the meaning of
the product warranty
nthereby excluding warranty coverage for any resulting damage,
and
ninvalidate product certifications or listings.
Our Customer Service is available for technical information.
Please see page 2 for the contact data.
In addition, our employees are constantly interested in new infor‐
mation and experiences that arise from usage and could be val‐
uable for the improvement of our products.
Please enquire about the terms of warranty from
your nearest Woodward representative.
For our contact search webpage please go to:
http://www.woodward.com/Directory.aspx
1.4 Safety
Remote but ...
Be aware that the remote control of genset(s)
comes with all the danger, risks, and needs of the
controlled devices!
The following Safety Notes are just the most impor‐
tant "reminders" copied from genset control
manual.
1.4.1 Intended Use
The remote panel unit has been designed and constructed solely
for the intended use described in this manual.
Warranty terms
General Information
Safety > Intended Use
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The RP-3000XT device must be used exclusively as a remote operator control
panel. It must be used exclusively for engine-generator system management
applications and connected to Woodward genset control unit.
nIntended use requires operation of the control unit within the specifications
listed in
Ä Chapter 7.1 “Technical Data” on page 37 .
nAll permissible applications are outlined in
Ä “Sample application setup”
on page 13 .
nIntended use also includes compliance with all instructions and safety notes
presented in this manual.
nAny use which exceeds or differs from the intended use shall be considered
improper use.
nNo claims of any kind for damage will be entertained if such claims result
from improper use.
NOTICE!
Damage due to improper use!
Improper use of the remote panel unit may cause
damage to the control unit as well as connected
components.
Improper use includes, but is not limited to:
– Operation outside the specified operation con‐
ditions.
1.4.2 Personnel
WARNING!
Hazards due to insufficiently qualified per‐
sonnel!
If unqualified personnel perform work on or with
the control unit hazards may arise which can
cause serious injury and substantial damage to
property.
– Therefore, all work must only be carried out by
appropriately qualified personnel.
This manual specifies the personnel qualifications required for the
different areas of work, listed below:
nWell trained for electrical installations.
nSkilled and competent to be aware especially of the local
safety regulations.
nExperienced in working on electronic measuring and control
devices.
nAllowed to manage the controlled (engine/generator) system.
The workforce must only consist of persons who can be expected
to carry out their work reliably. Persons with impaired reactions due
to, for example, the consumption of drugs, alcohol, or medication
are prohibited.
When selecting personnel, the age-related and occupation-related
regulations governing the usage location must be observed.
General Information
Safety > Personnel
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1.4.3 General Safety Notes
DANGER!
Moving parts and dangerous electricity!
Be aware that the remote control of a system that
is managing life dangerous engine-generator-elec‐
tricity parts needs attention for the local situation!
The following safety notes cover both the device
itself and basics of the overall genset system. The
dedicated genset-system related safety instruction
must be taken into account, too!
WARNING!
Hazards due to insufficient prime mover pro‐
tection
The engine, turbine, or other type of prime mover
should be equipped with an overspeed (over-tem‐
perature, or over-pressure, where applicable) shut‐
down device(s), that operates totally independently
of the prime mover control device(s) to protect
against runaway or damage to the engine, turbine,
or other type of prime mover with possible personal
injury or loss of life should the mechanical-
hydraulic governor(s) or electric control(s), the
actuator(s), fuel control(s), the driving mecha‐
nism(s), the linkage(s), or the controlled device(s)
fail.
Hazards by system controlled
Prime mover safety
General Information
Safety > General Safety Notes
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2 System Overview
This chapter provides an overview of the remote panel unit and(!)
it's use in remote control applications.
Fig. 2: Sample application setup
The RP-3000XT scans and shows up to 32
easYgen-3000XT controls in the network, so a
user can select the desired easYgen-3000XT but it
connects to only one easYgen-3000XT at a time.
A typical application for the remote panel is to control back-panel
mounted easYgen-XT devices.
nIn this case, the RP-3000XT provides control from the front
panel with considerably reduced wiring effort.
nThe high-voltage connections are located safely on the back
panel at the easYgen-3000XT.
All easYgen-3000XT genset controls are supported by the
RP-3000XT remote panel.
Sample application setup
Supported devices
System Overview
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2.1 Display And Status Indicators
Fig. 3: Display
The display (Fig. 3) as part of the RP-3000XT is used for direct
access to status information and configuration.
The touch screen of the Remote Panel XT allows
to push the blue buttons directly at the display
while easYgen-XT devices work with soft keys (dis‐
play beside the button).
At the lower right corner of the Remote Panel XT there is a LED
bar with two states:
nIlluminated (blue): Power ON, device is working
nNOT illuminated: Power OFF or fatal device error
2.2 Hardware Interfaces (Terminals)
The RP-3000XT provides the following terminals -- only two of
them are used for easYgen-3000XT remote control.
The device terminals are allocated as follows:
RP-3000XT display
Status Indicator
General notes
System Overview
Hardware Interfaces (Termina...
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Fig. 4: Interfaces overview (desk view)
Fig. 5: Interface overview (rear view)
Restricted use of interfaces
For use with easYgen-3000XT devices only two
terminals are used:
– Power supply
– ETHERNET port
System Overview
Hardware Interfaces (Termina...
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System Overview
Hardware Interfaces (Termina...
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3 Installation
3.1 Mount Unit
Mount the unit using the clamp fasteners (
Ä Chapter 3.1.1 “Clamp
Fastener Installation” on page 18 ).
–
Don't drill holes if you want to use the clamp
fasteners. If the holes are drilled into the panel,
the clamp fasteners cannot be used anymore.
– In order to ensure the protection of IP 66,
fasten the unit with adequate care.
Fig. 6: Dimensions
Fig. 8: Dimension and cut out
Measure Description
B Height Total height 150 mm
HPanel cutout
height
138.5 mm
A Width Total width 203.4 mm
Panel cutout
Fig. 7: Cutout schematic
Installation
Mount Unit
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Measure Description
LPanel cutout
width
192 mm
C Depth Total depth 42.5 mm
The maximum permissible corner radius is 4 mm.
3.1.1 Clamp Fastener Installation
For installation into a door panel with the fastening clamps, pro‐
ceed as follows:
1. Cut out the panel according to the dimensions in Fig. 7.
Don't drill holes if you want to use the clamp
fasteners. If holes are drilled into the panel,
the clamp fasteners cannot be used any‐
more!
2. Loosen the wire connection terminal screws on the back of
the unit and remove the wire connection terminal strip if
required.
3. Insert the six clamping screws into the clamp inserts until
they are almost flush. Do not completely insert the screws
into the clamp inserts.
4. Insert the unit into the panel cutout. Verify that the unit fits
correctly in the cutout. If the panel cutout is not big enough,
enlarge it accordingly.
5. Insert the noses of the insert into the slots of the housing. Do
it for all six clamp fasteners on all sides of the device.
6. Tighten the clamping screws until the control unit is secured
to the control panel. Over tightening of these screws may
result in the clamp inserts or the housing breaking.
7. Re-attach the wire connection terminal strip and secure
them.
Fig. 9: mount
Installation
Mount Unit > Clamp Fastener Installation
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3.2 Setup Connections
3.2.1 Terminal Allocation
Fig. 10: Desk View: Used Interfaces
Fig. 11: Rear View: Used Interfaces
1 Power supply
2 ETHERNET port
3.2.2 Power Supply
Terminal 1: Low voltage / Limited Energy power source. See
drawing
Ä Chapter 3.2.1 “Terminal Allocation” on page 19 .
Fig. 12: Power supply - wiring
General notes
Schematic and terminals
Installation
Setup Connections > Power Supply
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Terminal Description Amax
1 24 V +24VDC +/- 10% 2.5 mm²
2 0 V 0 VDC (Common M) 2.5 mm²
3 ground protective earth PE (FG) 2.5 mm²
Table 1: Power supply - terminal assignment
Field wiring shall be made with use of cables which
have temperature rating not less than 90 °C.
AWG mm² AWG mm² AWG mm² AWG mm² AWG mm² AWG mm²
30 0.05 21 0.38 14 2.5 4 25 3/0 95 600MCM 300
28 0.08 20 0.5 12 4 2 35 4/0 120 750MCM 400
26 0.14 18 0.75 10 6 1 50 300MCM 150 1000MCM 500
24 0.25 17 1.0 8 10 1/0 55 350MCM 185
22 0.34 16 1.5 6 16 2/0 70 500MCM 240
Table 2: Conversion chart - wire sizes
3.2.3 Configure ETHERNET Interface
The following chapter describes some ETHERNET network issues
that are essential to ensure that the system works fine connecting
the RP-3000XT and the easYgen-3000XT Series candidate.
The RP-3000XT displays the IP address and the
device name of the available devices.
Woodward recommends to use IP addresses that
allow to identify the devices easily e.g., ... .012 for
the second easYgen-XT in segment one.
3.2.3.1 Ethernet Interface
Avoid electrostatic discharge!
Avoid electrostatic discharge during Ethernet cable
connection to the unit.
Two LEDs (green and yellow) indicate communication status as
well known by the standard.
Wire sizes
General notes
Visualization
Installation
Setup Connections > Configure ETHERNET Interfa... > Ethernet Interface
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