Woodward RP-3000 User manual

RP-3000
Manual Remote Panel
RP-3000
Software Version 1.xxxx or higher
37534C

© 2013
Designed in Germany
Woodward GmbH
Handwerkstrasse 29
70565 Stuttgart
Germany
Telephone: [phone]
Fax: [phone]
email: [email protected]
Internet: http://www.woodward.com
37534CRP-3000 | Remote Panel2

Brief Overview
Fig. 1: RP-3000 Remote Panel
1 CAN bus interface connector
2 Power supply
3 Protective earth PE
4 Relay output terminal
5 RS-232 interface connector
The RP-3000 is a remote control and annunciation panel for use
with the back-panel mounted easYgen-3100/3400 or door-mounted
easYgen-3200/3500 genset controls.
It has the same look and feel of the easYgen-3200/3500 genset
control, enabling user-friendly transition between genset control
sources.
Each RP-3000 remote panel communicates with a single
easYgen-3000 Series genset control.
The following easYgen-3000 genset controls are supported by the
RP-3000 remote panel:
RP-3000 P/N 8446-1048 P/N 8446-1046
easYgen-3100/3200
Package P11 / Package P22
3---
easYgen-3400/3500
Package P1 / Package P2
3---
easYgen-3400/3500 Marine
Package P1
--- 3
1 easYgen-3100/3200 Package P1 software version
1.15xx or higher.
2 easYgen-3100/3200 Package P2 software version
1.13xx or higher.
Supported devices
Brief Overview
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Fig. 2: Sample application setup
1 Only one easYgen can be connected at once.
A typical application for the remote panel is to control back-panel
mounted easYgen-3100/3400 devices.
nIn this case, the RP-3000 provides control from the front panel
with considerably reduced wiring effort.
nThe high-voltage connections are located safely on the back
panel.
For a listing of additional applications and setups
please refer to chapter Ä Chapter 6 “Application”
on page 61.
The following parts are included in the scope of delivery. Please
check prior to the installation that all parts are present.
Sample application setup
Scope of delivery
Brief Overview
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Fig. 3: Scope of delivery - schematic
A RP-3000 remote panel
B Product CD (configuration software and manual)
C Clamp fastener installation material - 4x
D Screw kit installation material - 12x
CAUTION!
The stop button function reacts in some screens not as
fast as the stop button of the easYgen-3200/3500.
Therefore it can be necessary to install an external
emergency stop button.
The remote panel RP-3000 is connected via a serial interface to
the genset control. Please keep in mind that the involved
refreshing times of the displayed data are slower on the RP-3000
compared to the easYgen-3200/3500.
The RP-3000 has following constraints compared to the
easYgen-3200/3500.
Section Constraint
General The page reproduction takes a bit longer when you
change or scroll pages.
During page reproduction no buttons are accepted.
As long as an hour glass is displayed no buttons are
accepted.
Alarm list The alarms in the active alarm list are displayed
about one second delayed.
Event History Is the event history page directly accessed after
switching on the supply voltage, it can last a couple of
minutes until the events are displayed. During this
time the acceptance of the STOP button and also
leaving the event page is delayed for a couple of sec‐
onds.
Display J1939 At the access of the analog values J1939 firstly a
hour glass is displayed. During this time no buttons
are accepted.
Constraints compared to
easYgen-3200/3500
Brief Overview
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Section Constraint
Setpoints The acceleration levels for changing the active power
setpoints with up/down buttons are a bit delayed
compared to easYgen-3200/3500.
Display of free configu‐
rable text
Every time you switch on the supply voltage of the
RP-3000 all free configurable texts are initially shown
as default text. In the background starts an automatic
import process – replacing the default text by the free
configurable text (loaded from the connected
easYgen). This process lasts up to 20 seconds.
If the free configurable texts are changed in an
already running system, it will last up to 2 hours until
the changes are visible.
Brief Overview
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Table of contents
1General Information................................................................................................................ 11
1.1 About This Manual.................................................................................................................... 11
1.1.1 Revision History........................................................................................................................ 11
1.1.2 Depiction Of Notes And Instructions......................................................................................... 11
1.2 Copyright And Disclaimer.......................................................................................................... 12
1.3 Service And Warranty............................................................................................................... 13
1.4 Safety........................................................................................................................................ 13
1.4.1 Intended Use............................................................................................................................. 13
1.4.2 Personnel.................................................................................................................................. 14
1.4.3 General Safety Notes................................................................................................................ 15
1.4.4 Protective Equipment And Tools............................................................................................... 18
2 System Overview..................................................................................................................... 19
2.1 Display And Status Indicators................................................................................................... 19
2.2 Hardware Interfaces (Terminals)............................................................................................... 19
2.3 Device Update........................................................................................................................... 20
2.3.1 Software Version....................................................................................................................... 20
2.3.2 Update....................................................................................................................................... 22
2.3.3 Troubleshooting......................................................................................................................... 24
3 Installation............................................................................................................................... 27
3.1 Mount Unit (Plastic Housing)..................................................................................................... 27
3.1.1 Clamp Fastener Installation....................................................................................................... 28
3.1.2 Screw Kit Installation................................................................................................................. 29
3.2 Setup Connections.................................................................................................................... 31
3.2.1 Terminal Allocation.................................................................................................................... 31
3.2.2 Wiring Diagram.......................................................................................................................... 32
3.2.3 Power Supply............................................................................................................................ 33
3.2.4 Relay Output............................................................................................................................. 34
3.2.5 Serial Interface.......................................................................................................................... 34
3.2.5.1 RS-232 Interface....................................................................................................................... 34
3.3 CAN Bus Interface..................................................................................................................... 35
4 Configuration........................................................................................................................... 39
4.1 Basic Setup............................................................................................................................... 39
4.1.1 Configure Language.................................................................................................................. 39
4.1.2 Configure Display...................................................................................................................... 39
4.1.3 Lamp Test................................................................................................................................. 39
4.1.4 Enter Password......................................................................................................................... 40
4.1.5 Password System...................................................................................................................... 42
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4.2 Configure CAN Interface........................................................................................................... 42
4.2.1 Connection CAN Interface 2 (easYgen-3000)........................................................................... 42
4.2.1.1 Setup Parameters RP-3000...................................................................................................... 42
4.2.1.2 Setup Parameters easYgen-3000 Series.................................................................................. 45
4.2.2 Connection CAN Interface 1 (easYgen-3000)........................................................................... 49
4.2.2.1 Setup Parameters RP-3000...................................................................................................... 49
4.2.2.2 Setup Parameters easYgen-3000 Series.................................................................................. 51
5 Operation................................................................................................................................. 57
5.1 Basic Navigation........................................................................................................................ 57
5.2 Specialised RP-3000 Menu Screens......................................................................................... 57
5.3 Relay Output............................................................................................................................. 59
6 Application............................................................................................................................... 61
6.1 Overview................................................................................................................................... 61
6.2 Connection CAN Interface 2...................................................................................................... 62
6.3 Connection CAN Interface 1...................................................................................................... 62
7 Interfaces And Protocols........................................................................................................ 65
7.1 Interfaces Overview................................................................................................................... 65
7.2 CAN Interfaces.......................................................................................................................... 65
7.2.1 CAN Interface 1 (Guidance level).............................................................................................. 65
7.3 Serial Interfaces........................................................................................................................ 65
7.3.1 RS-232 Interface (Serial Interface 1)......................................................................................... 65
8 Technical Specifications........................................................................................................ 67
8.1 Technical Data.......................................................................................................................... 67
8.1.1 Ambient Variables..................................................................................................................... 67
8.1.2 Inputs/Outputs........................................................................................................................... 68
8.1.3 Interface.................................................................................................................................... 68
8.1.4 Battery....................................................................................................................................... 68
8.1.5 Housing..................................................................................................................................... 68
8.1.6 Approvals.................................................................................................................................. 69
8.1.7 Generic Note............................................................................................................................. 69
8.2 Environmental Data................................................................................................................... 69
9 Appendix.................................................................................................................................. 71
9.1 Additional Information................................................................................................................ 71
9.1.1 D-SUB Connector Housing....................................................................................................... 71
9.1.2 CAN Bus Pin Assignments Of Third-Party Units....................................................................... 71
10 Glossary And List Of Abbreviations...................................................................................... 73
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11 Index......................................................................................................................................... 75
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