Woodward easYgen-2000 Series User manual
easYgen-2000 Series
Manual Genset Control
easYgen-2200/2500
Software Version 1.0103 or higher
37535B
© 2013
Designed in Germany
Woodward GmbH
Handwerkstrasse 29
70565 Stuttgart
Germany
Telephone: +49 (0) 711 789 54-510
Fax: +49 (0) 711 789 54-100
email: [email protected]
Internet: http://www.woodward.com
37535BeasYgen-2200/2500 | Genset Control2
Brief Overview
Fig. 1: easYgen-2000 Series (housing variants)
A easYgen-2200 (plastic housing with display)
B easYgen-2500 (plastic housing with display)
1 Analog output and generator CT terminal
2 Mains/generator/busbar PT terminal
3Service port connector (USB/RS-232)1
4 Relay outputs terminal
5 Discrete inputs terminal
6 CAN bus interface terminal #1
7 CAN bus interface terminal #2 (easYgen-2200
Package P2 only)
8 Analog input/outputs terminal and discrete
inputs terminal
9 Relay outputs terminal
10 CAN bus interface terminal #2
11 RS-485 interface terminal
1 Optional configuration cable for ToolKit configuration
software and external extensions/applications
required:
–
USB connector: DPC-USB direct configuration
cable – P/N 5417-1251
–
RS-232 connector: DPC-RS-232 direct configura‐
tion cable – P/N 5417-557
The easYgen-2000 Series are control units for engine-generator
system management applications.
The control units can be used in applications such as: co-genera‐
tion, stand-by, AMF, peak shaving, import/export or distributed
generation.
Brief Overview
37535B easYgen-2200/2500 | Genset Control 3
Fig. 2: Sample application setup
A typical application mode for the control unit is the use for mains
parallel operation.
nIn this case, the easYgen will function as an engine control with
generator, mains and engine protection.
nThe control unit can open and close the generator circuit
breaker (GCB) and the mains circuit breaker (MCB).
For a listing of additional application modes and setups
please refer to chapter Ä Chapter 6 “Application”
on page 359.
The easYgen-2200/2500 controllers are available in
different packages. The differences are listed below.
Sample application setup
Packages
Brief Overview
37535BeasYgen-2200/2500 | Genset Control4
easYgen-2000 Series easYgen-2200 easYgen-2500
Package P1 Package P2 Package P1
MPU input 31---131
Discrete inputs 8 8 10
Relay outputs 6 6 11
Analog inputs 3 3 4
Analog outputs 1 1 4
CAN bus interfaces 1 2 2
RS-485 interface --- --- 1
1 The MPU input (if available) or an external ECU
signal can be used as speed source.
The following parts are included in the scope of delivery. Please
check prior to the installation that all parts are present.
Fig. 3: Scope of delivery - schematic
A easYgen-2200/2500 genset control
B Product CD (configuration software and manual)
C Clamp fastener installation material - 4x
D Screw kit installation material - 8x
To create a *.WSET file with ToolKit
(“Save from Device to File”) please use the US version
of the *.WTOOL file. This must be done this way for
devices running software version 1.00xx.
Failure to do so causes problems to import the
*.WSET file via ToolKit (“Load Settings File to Device”)
if the device is running software version 1.01xx or
higher.
Please refer to Ä Chapter 5.1.2 “Install ToolKit Config‐
uration Files” on page 333 for details.
Scope of delivery
Save/load *.WSET file
Brief Overview
37535B easYgen-2200/2500 | Genset Control 5
Brief Overview
37535BeasYgen-2200/2500 | Genset Control6
Table of contents
1General Information................................................................................................................ 17
1.1 About This Manual.................................................................................................................... 17
1.1.1 Revision History........................................................................................................................ 17
1.1.2 Depiction Of Notes And Instructions......................................................................................... 19
1.2 Copyright And Disclaimer.......................................................................................................... 20
1.3 Service And Warranty............................................................................................................... 21
1.4 Safety........................................................................................................................................ 21
1.4.1 Intended Use............................................................................................................................. 21
1.4.2 Personnel.................................................................................................................................. 22
1.4.3 General Safety Notes................................................................................................................ 22
1.4.4 Protective Equipment And Tools............................................................................................... 25
2 System Overview..................................................................................................................... 27
2.1 Display And Status Indicators................................................................................................... 27
2.2 Hardware Interfaces (Terminals)............................................................................................... 27
2.3 Application Modes Overview..................................................................................................... 28
3 Installation............................................................................................................................... 31
3.1 Mount Unit (Plastic Housing)..................................................................................................... 31
3.1.1 Clamp Fastener Installation....................................................................................................... 33
3.1.2 Screw Kit Installation................................................................................................................. 34
3.2 Setup Connections.................................................................................................................... 36
3.2.1 Terminal Allocation.................................................................................................................... 36
3.2.2 Wiring Diagrams........................................................................................................................ 38
3.2.3 Power Supply............................................................................................................................ 41
3.2.4 Charging Alternator................................................................................................................... 42
3.2.5 Voltage Measuring.................................................................................................................... 43
3.2.5.1 Generator Voltage..................................................................................................................... 43
3.2.5.2 Mains Voltage............................................................................................................................ 50
3.2.5.3 Busbar Voltage.......................................................................................................................... 56
3.2.6 Current Measuring..................................................................................................................... 62
3.2.6.1 Generator Current..................................................................................................................... 62
3.2.6.2 Mains Current............................................................................................................................ 64
3.2.6.3 Ground Current......................................................................................................................... 65
3.2.7 Power Measuring...................................................................................................................... 66
3.2.8 Power Factor Definition............................................................................................................. 67
3.2.9 Magnetic Pickup Unit (MPU)..................................................................................................... 68
3.2.10 Discrete Inputs.......................................................................................................................... 69
3.2.11 Relay Outputs (LogicsManager)................................................................................................ 71
3.2.12 Analog Inputs............................................................................................................................ 72
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3.2.13 Analog Outputs.......................................................................................................................... 76
3.2.14 Serial Interfaces........................................................................................................................ 78
3.2.14.1 RS-485 Interface....................................................................................................................... 78
3.2.15 Service Port............................................................................................................................... 79
3.3 CAN Bus Interfaces................................................................................................................... 80
3.4 Connecting 24 V Relays............................................................................................................ 83
4 Configuration........................................................................................................................... 85
4.1 Basic Setup............................................................................................................................... 85
4.1.1 Configure Language/Clock........................................................................................................ 85
4.1.2 Configure Display...................................................................................................................... 89
4.1.3 Lamp Test................................................................................................................................. 89
4.1.4 Enter Password......................................................................................................................... 89
4.1.5 System Management................................................................................................................ 92
4.1.6 Password System...................................................................................................................... 93
4.2 Configure Measurement............................................................................................................ 93
4.2.1 Configure Transformer.............................................................................................................. 98
4.3 Function Of Inputs And Outputs.............................................................................................. 101
4.3.1 Discrete Inputs........................................................................................................................ 101
4.3.2 Discrete Outputs...................................................................................................................... 104
4.4 Configure Monitoring............................................................................................................... 107
4.4.1 Generator................................................................................................................................ 107
4.4.1.1 Generator Operating Voltage / Frequency.............................................................................. 107
4.4.1.2 Generator Overfrequency (Level 1 & 2) ANSI# 81O............................................................... 108
4.4.1.3 Generator Underfrequency (Level 1 & 2) ANSI# 81U............................................................. 109
4.4.1.4 Generator Overvoltage (Level 1 & 2) ANSI# 59...................................................................... 111
4.4.1.5 Generator Undervoltage (Level 1 & 2) ANSI# 27.................................................................... 112
4.4.1.6 Generator Time-Overcurrent (Level 1, 2 & 3) ANSI# 50/51.................................................... 114
4.4.1.7 Generator Reverse/Reduced Power (Level 1 & 2) ANSI# 32R/F............................................ 115
4.4.1.8 Generator Overload IOP (Level 1 & 2) ANSI# 32.................................................................... 117
4.4.1.9 Generator Overload MOP (Level 1 & 2) ANSI# 32.................................................................. 118
4.4.1.10 Generator Unbalanced Load (Level 1 & 2) ANSI# 46............................................................. 120
4.4.1.11 Generator Voltage Asymmetry................................................................................................ 122
4.4.1.12 Generator Ground Fault (Level 1 & 2)..................................................................................... 123
4.4.1.13 Generator Phase Rotation....................................................................................................... 127
4.4.1.14 Generator Inverse Time-Overcurrent ANSI# IEC 255............................................................. 129
4.4.1.15 Generator Lagging Power Factor (Level 1 & 2)....................................................................... 132
4.4.1.16 Generator Leading Power Factor (Level 1 & 2)....................................................................... 133
4.4.2 Mains....................................................................................................................................... 135
4.4.2.1 Mains Operating Voltage / Frequency..................................................................................... 136
4.4.2.2 Mains Decoupling.................................................................................................................... 137
4.4.2.3 Mains Overfrequency (Level 1 & 2) ANSI# 81O...................................................................... 138
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37535BeasYgen-2200/2500 | Genset Control8
4.4.2.4 Mains Underfrequency (Level 1 & 2) ANSI# 81U.................................................................... 140
4.4.2.5 Mains Overvoltage (Level 1 & 2) ANSI# 59............................................................................. 141
4.4.2.6 Mains Undervoltage (Level 1 & 2) ANSI# 27........................................................................... 142
4.4.2.7 Mains Voltage Increase........................................................................................................... 144
4.4.2.8 Mains Time-Dependent Voltage.............................................................................................. 146
4.4.2.9 QV Monitoring......................................................................................................................... 149
4.4.2.10 Change Of Frequency............................................................................................................. 151
4.4.2.11 Mains Voltage Phase Rotation................................................................................................ 155
4.4.3 Engine..................................................................................................................................... 157
4.4.3.1 Engine Overspeed (Level 1 & 2) ANSI# 12............................................................................. 157
4.4.3.2 Engine Underspeed (Level 1 & 2)........................................................................................... 158
4.4.3.3 Engine/Generator Speed Detection........................................................................................ 159
4.4.3.4 Engine/Generator Active Power Mismatch.............................................................................. 161
4.4.3.5 Engine/Mains Active Power Mismatch.................................................................................... 162
4.4.3.6 Engine/Generator Unloading Mismatch.................................................................................. 163
4.4.3.7 Engine Start Failure................................................................................................................. 164
4.4.3.8 Engine Shutdown Malfunction ................................................................................................ 164
4.4.3.9 Engine Unintended Stop ........................................................................................................ 165
4.4.3.10 Engine Operating Range Failure............................................................................................. 166
4.4.3.11 Engine Charge Alternator (D+)................................................................................................ 167
4.4.4 Breaker.................................................................................................................................... 168
4.4.4.1 Configure GCB........................................................................................................................ 168
4.4.4.2 Synchronization GCB ............................................................................................................. 170
4.4.4.3 Configure MCB........................................................................................................................ 171
4.4.4.4 Synchronization MCB ............................................................................................................. 173
4.4.4.5 Generator/Busbar/Mains Phase Rotation................................................................................ 174
4.4.5 Flexible Limits.......................................................................................................................... 175
4.4.6 Miscellaneous.......................................................................................................................... 179
4.4.6.1 Alarm Acknowledgement......................................................................................................... 179
4.4.6.2 CAN Bus Overload.................................................................................................................. 180
4.4.6.3 CAN Interface 1....................................................................................................................... 181
4.4.6.4 CAN Interface 2....................................................................................................................... 181
4.4.6.5 CAN Interface 2 - J1939 Interface........................................................................................... 182
4.4.6.6 J1939 Interface - Red Stop Alarm........................................................................................... 183
4.4.6.7 J1939 Interface - Amber Warning Alarm................................................................................. 184
4.4.6.8 Battery Overvoltage (Level 1 & 2)........................................................................................... 185
4.4.6.9 Battery Undervoltage (Level 1 & 2)......................................................................................... 186
4.4.6.10 Multi-Unit Parameter Alignment.............................................................................................. 187
4.4.6.11 Multi-Unit Missing Members.................................................................................................... 189
4.5 Configure Application.............................................................................................................. 190
4.5.1 Configure Breakers................................................................................................................. 190
4.5.1.1 Dead Bus Closing GCB........................................................................................................... 191
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37535B easYgen-2200/2500 | Genset Control 9
4.5.1.2 Synchronization GCB/MCB..................................................................................................... 192
4.5.1.3 Dead Bus Closing MCB........................................................................................................... 193
4.5.1.4 Open GCB............................................................................................................................... 194
4.5.1.5 Open MCB............................................................................................................................... 195
4.5.1.6 Transition Modes (Breaker Logic)........................................................................................... 195
4.5.1.7 Parameters.............................................................................................................................. 200
4.5.1.8 Breakers GCB......................................................................................................................... 201
4.5.1.9 Breakers MCB......................................................................................................................... 205
4.5.1.10 Synchronization....................................................................................................................... 207
4.5.2 Inputs And Outputs.................................................................................................................. 208
4.5.2.1 Analog Inputs.......................................................................................................................... 208
4.5.3 Discrete Inputs........................................................................................................................ 215
4.5.4 External Discrete Inputs.......................................................................................................... 219
4.5.5 Discrete Outputs (LogicsManager).......................................................................................... 220
4.5.6 External Discrete Outputs....................................................................................................... 221
4.5.7 Analog Outputs 1/2.................................................................................................................. 222
4.5.8 Analog Outputs 3/4.................................................................................................................. 226
4.5.9 Engine..................................................................................................................................... 229
4.5.9.1 Engine Type............................................................................................................................ 229
4.5.9.2 Engine Start/Stop.................................................................................................................... 236
4.5.9.3 Magnetic Pickup Unit............................................................................................................... 241
4.5.9.4 Idle Mode................................................................................................................................. 242
4.5.10 Emergency Run....................................................................................................................... 244
4.5.11 Automatic Run......................................................................................................................... 246
4.5.11.1 Load Dependent Start Stop (LDSS)........................................................................................ 248
4.5.11.2 Critical Mode........................................................................................................................... 262
4.5.12 Configure Controller................................................................................................................ 269
4.5.12.1 Frequency Control................................................................................................................... 271
4.5.12.2 Load Control............................................................................................................................ 276
4.5.12.3 Derating Of Power .................................................................................................................. 282
4.5.12.4 Frequency Depending Derating Of Power.............................................................................. 284
4.5.12.5 Voltage Control........................................................................................................................ 286
4.5.12.6 Power Factor Control.............................................................................................................. 290
4.5.12.7 Load Share Control................................................................................................................. 296
4.5.12.8 Discrete Raise/Low/Function................................................................................................... 306
4.6 Configure Interfaces................................................................................................................ 308
4.6.1 CAN Interface 1....................................................................................................................... 308
4.6.1.1 Additional Server SDOs (Service Data Objects)..................................................................... 310
4.6.1.2 Receive PDO {x} (Process Data Object)................................................................................. 311
4.6.1.3 Transmit PDO {x} (Process Data Object)................................................................................ 313
4.6.2 CAN Interface 2....................................................................................................................... 317
4.6.2.1 CANopen Interface.................................................................................................................. 317
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37535BeasYgen-2200/2500 | Genset Control10
4.6.2.2 J1939 Interface........................................................................................................................ 318
4.6.3 Load Share Parameters.......................................................................................................... 322
4.6.4 RS-232 Interface..................................................................................................................... 323
4.6.5 RS-485 Interface..................................................................................................................... 323
4.7 Configure LogicsManager....................................................................................................... 323
4.8 Configure Counters................................................................................................................. 327
5 Operation............................................................................................................................... 331
5.1 Access Via PC (ToolKit).......................................................................................................... 331
5.1.1 Install ToolKit........................................................................................................................... 331
5.1.2 Install ToolKit Configuration Files............................................................................................ 333
5.1.3 Configure ToolKit..................................................................................................................... 335
5.1.4 Connect ToolKit....................................................................................................................... 335
5.1.5 View And Set Values In ToolKit............................................................................................... 338
5.2 Front Panel Access................................................................................................................. 340
5.2.1 Front Panel.............................................................................................................................. 340
5.2.2 Basic Navigation...................................................................................................................... 341
5.2.3 Standard Menu Screens.......................................................................................................... 346
5.2.3.1 Navigation Screens................................................................................................................. 346
5.2.3.2 Status/Monitoring Screens...................................................................................................... 346
5.2.3.3 Value Setting Screens............................................................................................................. 347
5.2.4 Specialised Menu Screens...................................................................................................... 347
5.2.4.1 Main Screen Voltage Display.................................................................................................. 347
5.2.4.2 Alarm List................................................................................................................................ 348
5.2.4.3 Sequencing............................................................................................................................. 349
5.2.4.4 Setpoints................................................................................................................................. 350
5.2.4.5 Synchroscope (Generator/Busbar Or Generator/Mains)......................................................... 350
5.2.4.6 LogicsManager Conditions...................................................................................................... 351
5.2.4.7 LogicsManager........................................................................................................................ 351
5.2.4.8 Event History........................................................................................................................... 352
5.2.4.9 CAN Interface 1/2 State.......................................................................................................... 352
5.3 Change Operating Modes....................................................................................................... 353
5.3.1 Operating Mode STOP............................................................................................................ 353
5.3.2 Operating Mode MANUAL....................................................................................................... 354
5.3.3 Operating Mode AUTOMATIC................................................................................................ 355
5.4 Restore Language Setting....................................................................................................... 357
6 Application............................................................................................................................. 359
6.1 Application Modes Overview..................................................................................................... 28
6.2 Basic Applications................................................................................................................... 360
6.2.1 Application Mode A01 (None)................................................................................................. 360
6.2.2 Application Mode A02 (GCBopen).......................................................................................... 361
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37535B easYgen-2200/2500 | Genset Control 11
6.2.3 Application Mode A03 (GCB).................................................................................................. 363
6.2.4 Application Mode A04 (GCB/MCB)......................................................................................... 365
6.3 Multiple Genset Applications................................................................................................... 367
6.3.1 Configuring Load-Dependent Start/Stop................................................................................. 369
6.3.2 Configuring Automatic Operation............................................................................................ 371
6.3.3 Configuring Emergency Operation.......................................................................................... 371
6.3.4 Configuring Power Control...................................................................................................... 372
6.4 Special Applications................................................................................................................ 372
6.4.1 Generator Excitation Protection.............................................................................................. 372
6.4.2 Configuring A Setpoint Control Via Analog Input.................................................................... 373
6.4.3 Creating Self-Toggling (Pulsing) Relays................................................................................. 376
6.4.4 Performing Remote Start/Stop And Acknowledgement.......................................................... 376
6.4.4.1 Operating Modes..................................................................................................................... 377
6.4.4.2 Setting Up A Test With Or Without Load................................................................................. 378
6.4.4.3 Remote Start/Stop And Acknowledgement............................................................................. 379
6.4.5 Connecting An IKD 1 On CAN Bus 1...................................................................................... 382
6.4.6 Configuring A PWM Duty Cycle For A CAT ADEM Controller................................................ 387
6.4.7 Connecting A GSM Modem..................................................................................................... 388
6.4.8 Connecting A Landline Modem............................................................................................... 393
6.4.9 Wiring Self Powered Discrete Inputs....................................................................................... 397
6.4.10 Setup Phoenix Expansion Modules......................................................................................... 397
6.4.10.1 Configure External Inputs/Outputs (Phoenix).......................................................................... 400
6.4.11 Start/Stop Logic Mode "Off"..................................................................................................... 400
6.4.12 Ripple Control Receiver.......................................................................................................... 403
6.5 CANopen Applications............................................................................................................ 406
6.5.1 Remote Control....................................................................................................................... 406
6.5.1.1 Remote Start/Stop And Acknowledgement............................................................................. 406
6.5.1.2 Transmitting A Frequency Setpoint......................................................................................... 411
6.5.1.3 Transmitting A Voltage Setpoint.............................................................................................. 413
6.5.1.4 Transmitting A Power Factor Setpoint..................................................................................... 415
6.5.1.5 Transmitting A Power Setpoint................................................................................................ 417
6.5.1.6 Transmitting Multiple Setpoints............................................................................................... 420
6.5.1.7 Remotely Changing The Setpoint........................................................................................... 421
6.5.1.8 Transmitting A Remote Control Bit.......................................................................................... 423
6.5.2 Sending A Data Protocol via TPDO........................................................................................ 424
6.5.3 Troubleshooting....................................................................................................................... 426
6.6 Modbus Applications............................................................................................................... 427
6.6.1 Remote Control....................................................................................................................... 427
6.6.1.1 Remote Start/Stop And Acknowledgement............................................................................. 427
6.6.1.2 Setpoint Setting....................................................................................................................... 428
6.6.1.3 Remotely Changing The Setpoint........................................................................................... 431
6.6.2 Changing Parameter Settings................................................................................................. 433
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6.6.2.1 Parameter Setting................................................................................................................... 433
6.6.2.2 Configuration Of LogicsManager Functions............................................................................ 435
6.6.2.3 Configuration Of LogicsManager Functions For Remote Access........................................... 438
6.6.2.4 Configuration Of LogicsManager Functions For Remote Access........................................... 440
6.6.2.5 Remotely Acknowledge Single Alarm Messages.................................................................... 447
6.6.2.6 Remotely Clearing The Event History..................................................................................... 447
6.6.2.7 Remotely Resetting The Default Values................................................................................. 448
6.6.3 Exception Responses.............................................................................................................. 450
7 Interfaces And Protocols...................................................................................................... 451
7.1 Interfaces Overview................................................................................................................. 451
7.2 CAN Interfaces........................................................................................................................ 452
7.2.1 CAN Interface 1 (Guidance level)............................................................................................ 452
7.2.2 CAN Interface 2 (Engine level)................................................................................................ 453
7.3 Serial Interfaces...................................................................................................................... 453
7.3.1 Service Port (RS-232/USB)..................................................................................................... 453
7.3.2 RS-485 Interface..................................................................................................................... 454
7.4 CANopen Protocol................................................................................................................... 454
7.5 J1939 Protocol........................................................................................................................ 456
7.5.1 Displayed Messages (Visualization)........................................................................................ 457
7.5.2 Supported J1939 ECUs & Remote Control Messages............................................................ 462
7.5.3 Device Type Standard............................................................................................................. 465
7.6 Modbus Protocol..................................................................................................................... 467
7.7 Load Sharing........................................................................................................................... 470
8 Technical Specifications...................................................................................................... 473
8.1 Technical Data........................................................................................................................ 473
8.1.1 Measuring Values.................................................................................................................... 473
8.1.2 Ambient Variables................................................................................................................... 474
8.1.3 Inputs/Outputs......................................................................................................................... 474
8.1.4 Interface.................................................................................................................................. 476
8.1.5 Battery..................................................................................................................................... 477
8.1.6 Housing................................................................................................................................... 477
8.1.7 Approvals................................................................................................................................ 477
8.1.8 Generic Note........................................................................................................................... 478
8.2 Environmental Data................................................................................................................. 478
8.3 Accuracy.................................................................................................................................. 479
9 Appendix................................................................................................................................ 481
9.1 Characteristics......................................................................................................................... 481
9.1.1 Triggering Characteristics....................................................................................................... 481
9.1.2 VDO Inputs Characteristics..................................................................................................... 486
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37535B easYgen-2200/2500 | Genset Control 13
9.1.2.1 VDO Input "Pressure" ............................................................................................................. 487
9.1.2.2 VDO Input "Temperature" ....................................................................................................... 489
9.1.2.3 Pt100 RTD............................................................................................................................... 491
9.2 Data Protocols......................................................................................................................... 492
9.2.1 CANopen/Modbus................................................................................................................... 492
9.2.1.1 Data Protocol 5100 (Basic Visualization)................................................................................ 492
9.2.1.2 Data Protocol 5101 (Basic Visualization Without J1939)........................................................ 508
9.2.2 CANopen................................................................................................................................. 520
9.2.2.1 Protocol 6000 (Load Share Message)..................................................................................... 520
9.2.2.2 Protocol 65000 (External Discrete I/O 1 to 8).......................................................................... 525
9.2.2.3 Protocol 65001 (External Discrete I/O 9 to 16)........................................................................ 526
9.2.3 Additional Data Identifier......................................................................................................... 527
9.2.3.1 Transmit Data.......................................................................................................................... 527
9.2.3.2 Receive Data........................................................................................................................... 532
9.3 Analog Manager Reference.................................................................................................... 532
9.3.1 Data Sources........................................................................................................................... 533
9.3.1.1 Group 00: Internal Values....................................................................................................... 533
9.3.1.2 Group 01: Generator Values................................................................................................... 533
9.3.1.3 Group 02: Mains Values.......................................................................................................... 534
9.3.1.4 Group 05: Controller Setpoints................................................................................................ 535
9.3.1.5 Group 06: DC Analog Input Values......................................................................................... 536
9.3.1.6 Group 07: Engine Values (J1939)........................................................................................... 537
9.3.2 Reference Values.................................................................................................................... 539
9.3.2.1 Generator Rated Voltage........................................................................................................ 539
9.3.2.2 Mains Rated Voltage............................................................................................................... 540
9.3.2.3 Rated Frequency..................................................................................................................... 540
9.3.2.4 Generator Rated Active Power................................................................................................ 541
9.3.2.5 Generator Rated Reactive Power........................................................................................... 541
9.3.2.6 Mains Rated Voltage............................................................................................................... 542
9.3.2.7 Mains Rated Reactive Power.................................................................................................. 543
9.3.2.8 Generator Rated Apparent Power........................................................................................... 543
9.3.2.9 Mains Rated Apparent Power................................................................................................. 544
9.3.2.10 Generator / Mains Power Factor............................................................................................. 545
9.3.2.11 Generator Rated Current......................................................................................................... 546
9.3.2.12 Mains Rated Current............................................................................................................... 547
9.3.2.13 Rated Speed........................................................................................................................... 547
9.3.2.14 Battery Voltage........................................................................................................................ 548
9.3.2.15 Busbar 1 Rated Voltage.......................................................................................................... 548
9.3.2.16 Display Value Format.............................................................................................................. 548
9.4 LogicsManager Reference...................................................................................................... 549
9.4.1 LogicsManager Overview........................................................................................................ 549
9.4.2 Logical Symbols...................................................................................................................... 552
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37535BeasYgen-2200/2500 | Genset Control14
9.4.3 Logical Outputs....................................................................................................................... 553
9.4.4 Logical Command Variables................................................................................................... 556
9.4.4.1 Group 00: Flags Condition 1................................................................................................... 557
9.4.4.2 Group 01: Alarm System......................................................................................................... 561
9.4.4.3 Group 02: Systems Condition................................................................................................. 562
9.4.4.4 Group 03: Engine Control........................................................................................................ 563
9.4.4.5 Group 04: Applications Condition............................................................................................ 564
9.4.4.6 Group 05: Engine Related Alarms........................................................................................... 567
9.4.4.7 Group 06: Generator Related Alarms...................................................................................... 568
9.4.4.8 Group 07: Mains Related Alarms............................................................................................ 569
9.4.4.9 Group 08: System Related Alarms.......................................................................................... 570
9.4.4.10 Group 09: Discrete Inputs....................................................................................................... 571
9.4.4.11 Group 10: Analog Inputs......................................................................................................... 572
9.4.4.12 Group 11: Clock And Timer..................................................................................................... 572
9.4.4.13 Group 12: External Discrete Inputs 1...................................................................................... 573
9.4.4.14 Group 13: Discrete Outputs..................................................................................................... 573
9.4.4.15 Group 14: External Discrete Outputs 1................................................................................... 574
9.4.4.16 Group 15: Flexible Limits......................................................................................................... 575
9.4.4.17 Group 18: Transistor Outputs.................................................................................................. 575
9.4.4.18 Group 24: Flags Condition 2................................................................................................... 576
9.4.5 Factory Settings...................................................................................................................... 578
9.5 Event And Alarm Reference.................................................................................................... 587
9.5.1 Alarm Classes......................................................................................................................... 587
9.5.2 Conversion Factors................................................................................................................. 588
9.5.3 Status Messages..................................................................................................................... 589
9.5.4 Event History........................................................................................................................... 591
9.5.4.1 Event Messages...................................................................................................................... 592
9.5.4.2 Alarm Messages...................................................................................................................... 593
9.6 Formulas................................................................................................................................. 600
9.6.1 Load Dependent Start Stop (LDSS) Formulas........................................................................ 600
9.7 Additional Information.............................................................................................................. 602
9.7.1 D-SUB Connector Housing..................................................................................................... 602
9.7.2 CAN Bus Pin Assignments Of Third-Party Units..................................................................... 602
9.7.3 Synchronization Of System A and System B.......................................................................... 604
10 Glossary And List Of Abbreviations.................................................................................... 605
11 Index....................................................................................................................................... 607
Table of contents
37535B easYgen-2200/2500 | Genset Control 15
Table of contents
37535BeasYgen-2200/2500 | Genset Control16
1 General Information
1.1 About This Manual
1.1.1 Revision History
General Information
About This Manual > Revision History
37535B easYgen-2200/2500 | Genset Control 17
Rev. Date Editor Changes
B 2013-03-01 GG New device features & updates
nUndesired breaker close for synchronization when one system is configured to 1Ph2W and
the other system to 3Ph4W: problem solved.
Manual
nNew overview table for synchronization matches System A with Sytem B. Refer to
Ä Chapter 9.7.3 “Synchronization Of System A and System B” on page 604
for details.
nLS-5 load share gareway: Setting range of Parameter 5568 Ä p. 303 updated.
nMinor corrections
A 2012-04-05 TE Manual
nMinor corrections
NEW 2012-02-03 TE Manual
nRelease
The present publication (37535) replaces the following manuals which will no longer be sup‐
ported.
neasYgen-2200/2500 installation manual (37426)
neasYgen-2200/2500 configuration manual (37427)
neasYgen-2200/2500 operation manual (37428)
neasYgen-2200/2500 application manual (37429)
neasYgen-2200/2500 interface manual (37430)
New device features & updates
Requirements: easYgen-2200/2500 genset control with software version 1.01xx or higher. The
described changes relate to the previous software version 1.00xx.
New features
nDerating of power. Refer to
Ä Chapter 4.5.12.3 “Derating Of Power ” on page 282
for
details.
nQV monitoring. Refer to
Ä Chapter 4.4.2.9 “QV Monitoring” on page 149
for details.
nMains time-dependent voltage monitoring. Refer to
Ä Chapter 4.4.2.8 “Mains Time-
Dependent Voltage” on page 146
for details.
nPower factor characteristic. Refer to
Ä Chapter 4.5.12.6.1 “Power Factor Characteristic”
on page 294
for details.
nFrequency depending derating of power. Refer to
Ä Chapter 4.5.12.4 “Frequency
Depending Derating Of Power” on page 284
for details.
nMains voltage increase monitoring. Refer to
Ä Chapter 4.4.2.7 “Mains Voltage Increase”
on page 144
for details.
nChange of frequency - df/dt (ROCOF). Refer to
Ä Chapter 4.4.2.10 “Change Of Fre‐
quency” on page 151
for details.
Feature updates
nRemote control. Refer to
Ä Chapter 9.2.3 “Additional Data Identifier” on page 527
for
details. "Remote control word 3" allows 16 independent interface command bits for free
remote control.
nSupport of MTU ADEC ECU8. Refer to
Ä Chapter 4.6.2.2 “J1939 Interface” on page 318
for details. The setting range of "Device type" (parameter 15102 Ä p. 318) was extended
to the entry "ADEC ECU8 MTU".
nMains undervoltage monitoring. Refer to
Ä Chapter 4.4.2.6 “Mains Undervoltage (Level 1
& 2) ANSI# 27” on page 142
for details. The setting range of "Limit" (parameter
3004 Ä p. 143 and 3010 Ä p. 143) has been lowered from 50 % to 45 %.
nEngine type. Refer to
Ä Chapter 4.5.9.1 “Engine Type” on page 229
for details. The set‐
ting range of "Start/stop mode logic" (parameter 3321 Ä p. 229) was extended to the entry
"Off". This allows to completely disable the start/stop sequence.
General Information
About This Manual > Revision History
37535BeasYgen-2200/2500 | Genset Control18
Rev. Date Editor Changes
nOpen delta connected system. Refer to
Ä Chapter 4.2 “Configure Measurement”
on page 93
for details. The setting range of "Generator voltage measuring" (parameter
1851 Ä p. 96) was extended to the entry "3Ph 4W OD".
nAlarm classes. Refer to
Ä Chapter 9.5.1 “Alarm Classes” on page 587
for details. The set‐
ting range of all alarms was extended to "Alarm class Control".
nMains undervoltage. Refer to
Ä Chapter 4.4.2.6 “Mains Undervoltage (Level 1 & 2) ANSI#
27” on page 142
for details. The mains undervoltage 1 alarm can be linked to the mains
decoupling function (parameter 8844 Ä p. 144).
nMains overvoltage. Refer to
Ä Chapter 4.4.2.5 “Mains Overvoltage (Level 1 & 2) ANSI#
59” on page 141
for details. The mains overvoltage 1 alarm can be linked to the mains
decoupling function (parameter 8845 Ä p. 142).
nMains voltage monitoring. Refer to
Ä Chapter 4.4.2 “Mains” on page 135
for details. The
setting range of "Mains voltage monitoring" (parameter 1771 Ä p. 135) was extended to
the entry "All".
1.1.2 Depiction Of Notes And Instructions
Safety instructions are marked with symbols in these instructions.
The safety instructions are always introduced by signal words that
express the extent of the danger.
DANGER!
This combination of symbol and signal word indicates
an immediately-dangerous situation that could cause
death or severe injuries if not avoided.
WARNING!
This combination of symbol and signal word indicates
a possibly-dangerous situation that could cause death
or severe injuries if it is not avoided.
CAUTION!
This combination of symbol and signal word indicates
a possibly-dangerous situation that could cause slight
injuries if it is not avoided.
NOTICE!
This combination of symbol and signal word indicates
a possibly-dangerous situation that could cause prop‐
erty and environmental damage if it is not avoided.
This symbol indicates useful tips and recommenda‐
tions as well as information for efficient and trouble-
free operation.
Safety instructions
Tips and recommendations
General Information
About This Manual > Depiction Of Notes And Ins...
37535B easYgen-2200/2500 | Genset Control 19
To emphasize instructions, results, lists, references, and other ele‐
ments, the following markings are used in these instructions:
Marking Explanation
Step-by-step instructions
ðResults of action steps
References to sections of these instructions and to
other relevant documents
Listing without fixed sequence
[Buttons]
Operating elements (e.g. buttons, switches), display
elements (e.g. signal lamps)
“Display”
Screen elements (e.g. buttons, programming of func‐
tion keys)
1.2 Copyright And Disclaimer
Disclaimer
All information and instructions in this operating manual have been
provided under due consideration of applicable guidelines and reg‐
ulations, the current and known state of the art, as well as our
many years of in-house experience. Woodward GmbH assumes no
liability for damages due to:
nFailure to comply with the instructions in this operating manual
nImproper use / misuse
nWillful operation by non-authorized persons
nUnauthorized conversions or non-approved technical modifica‐
tions
nUse of non-approved spare parts
The originator is solely liable to the full extent for damages caused
by such conduct. The agreed upon obligations in the delivery con‐
tract, the general terms and conditions, the manufacturer’s delivery
conditions, and the statutory regulations valid at the time the con‐
tract was concluded, apply.
Copyright
This operating manual is protected by copyright. No part of this
operating manual may be reproduced in any form or incorporated
into any information retrieval system without written permission of
Woodward GmbH.
Delivery of the operating manual to third parties, duplication in any
form - including excerpts - as well as exploitation and/or communi‐
cation of the content, are not permitted without a written declara‐
tion of release by Woodward GmbH.
Actions to the contrary exact damage compensation. We reserve
the right to enforce additional claims.
Additional markings
General Information
Copyright And Disclaimer
37535BeasYgen-2200/2500 | Genset Control20
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