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Worldwide Construction And Forestry Division 326D User manual

CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer,
birth defects, and other reproductive harm.
WARNING
326D, 328D, and 332D
Skid Steer Loader
DOWNLOAD SERVICE REPAIR MANUAL HERE
OPERATOR'S MANUAL
326D, 328D, and 332D
Skid Steer Loader
OMT253018 ISSUE G3 (ENGLISH)
If this product contains a gasoline engine:
The State of California requires the above two warnings.
Additional Proposition 65 Warnings can be found in this manual.
Worldwide Construction
And ForestryDivision
LITHO IN U.S.A.
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
*OMT253018*
071713
PN=2
Foreword
READ THIS MANUAL carefully to learn how to operate
and service your machine correctly. Failure to do so
could result in personal injury or equipment damage.
This manual and safety signs on your machine may also
be available in other languages. (See your John Deere
dealer to order.)
THIS MANUAL SHOULD BE CONSIDERED a permanent
part of your machine and should remain with the machine
when you sell it.
MEASUREMENTS in this manual are given in both
metric and customary U.S. unit equivalents. Use only
correct replacement parts and fasteners. Metric and inch
fasteners may require a specific metric or inch wrench.
RIGHT-HAND AND LEFT-HAND sides are determined by
facing in the direction of forward travel.
WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.)
in the Machine Numbers section. Accurately record all
the numbers to help in tracing the machine should it be
stolen. Your dealer also needs these numbers when you
order parts. File the identification numbers in a secure
place off the machine.
WARRANTY is provided as part of John Deere's support
program for customers who operate and maintain their
equipment as described in this manual. The warranty is
explained on the warranty certificate or statement which
you should have received from your dealer.
This warranty provides you the assurance that John
Deere will back its products where defects appear within
the warranty period. In some circumstances, John Deere
also provides field improvements, often without charge
to the customer, even if the product is out of warranty.
Should the equipment be abused, or modified to change
its performance beyond the original factory specifications,
the warranty will become void and field improvements
may be denied. Setting fuel delivery above specifications
or otherwise overpowering machines will result in such
action.
THE TIRE MANUFACTURER'S warranty supplied with
your machine may not apply outside the U.S.
If you are not the original owner of this machine, it is in
your interest to contact your local John Deere dealer to
inform them of this unit's serial number. This will help John
Deere notify you of any issues or product improvements.
DX,IFC7 -19-03APR09-1/1
IMPORTANT
Warranty will not apply to engine and drivetrain failures
resulting from unauthorized adjustments to this engine.
Unauthorized adjustments are in violation of the emissions
regulations applicable to this engine and may result in
substantial fines and penalties.
VD76477,000104D -19-27JUN12-1/1
Introduction
Conformity Marking
NOTE: Some or all machine models listed on the front
cover of this manual are available in optional
factory configurations that meet or exceed Russian
conformity requirements. To validate conformance
of a particular machine for sale into Russian
markets, check for the mark on the machine
or see your authorized dealer.
Russian Conformity Symbol
CP00612,0000602 -19-05DEC12-1/1
YN1127166 —UN—22MAR13
071713
PN=3
Introduction
EPA Non-road Emissions Control Warranty Statement—Compression Ignition
DXLOGOV1 —UN—28APR09
U.S. AND CANADA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
To determine if the John Deere engine qualifies for the additional warranties set forth below, look for the "Emissions Control Information" label
located on the engine. If the engine is operated in the United States or Canada and the Emissions Control information label states: "This engine
complies with US EPA regulations for nonroad and stationary diesel engines”, or “This engine conforms to US EPA nonroad compression-ignition
regulations”, refer to the "U.S. and Canada Emission Control Warranty Statement." If the engine is operated in California, and the label states: "This
engine complies with US EPA and CARB regulations for nonroad diesel engines”, or “This engine conforms to US EPA and California nonroad
compression-ignition emission regulations”, also refer to the "California Emission Control Warranty Statement.”
Warranties stated on this certificate refer only to emissions-related parts and components of your engine. The complete engine warranty, less
emissions-related parts and components, is provided separately. If you have any questions about your warranty rights and responsibilities,
you should contact John Deere at 1-319-292-5400.
JOHN DEERE'S WARRANTY RESPONSIBILITY
John Deere warrants to the ultimate purchaser and each subsequent purchaser that this off-road diesel engine including all parts of its
emission-control system was designed, built and equipped so as to conform at the time of the sale with Section 213 of the Clean Air Act and is free
from defects in materials and workmanship which would cause the engine to fail to conform with applicable US EPA regulations for a period of five
years from the date the engine is placed into service or 3,000 hours of operation, whichever first occurs.
Where a warrantable condition exists, John Deere will repair or replace, as it elects, any part or component with a defect in materials or
workmanship that would increase the engine’s emissions of any regulated pollutant within the stated warranty period at no cost to you, including
expenses related to diagnosing and repairing or replacing emission-related parts. Warranty coverage is subject to the limitations and exclusions
set forth herein. Emission- related components include engine parts developed to control emissions related to the following:
Air-Induction System
Fuel System
Ignition System
Exhaust Gas Recirculation Systems
Aftertreatment Devices
Crankcase Ventilation Valves
Sensors
Engine Electronic Control Units
EMISSION WARRANTY EXCLUSIONS
John Deere may deny warranty claims for malfunctions or failures caused by:
•Non-performance of maintenance requirements listed in the Operator’s Manual
•The use of the engine/equipment in a manner for which it was not designed
•Abuse, neglect, improper maintenance or unapproved modifications or alterations
•Accidents for which it does not have responsibility or by acts of God
The off-road diesel engine is designed to operate on diesel fuel as specified in the Fuels, Lubricants and Coolants section in the Operators Manual.
Use of any other fuel can harm the emissions control system of the engine/equipment and is not approved for use.
To the extent permitted by law John Deere is not liable for damage to other engine components caused by a failure of an emission-related
part, unless otherwise covered by standard warranty.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE
PROVISIONS OF MATERIAL AND SERVICES AS SPECIFIED HEREIN. WHERE PERMITTED BY LAW, NEITHER JOHN DEERE NOR ANY
AUTHORIZED JOHN DEERE ENGINE DISTRIBUTOR, DEALER, OR REPAIR FACILITY OR ANY COMPANY AFFILIATED WITH JOHN
DEERE WILL BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Emission_CI_EPA (18Dec09)
Continued on next page
DX,EMISSIONS,EPA -19-12DEC12-1/2
071713
PN=4
Introduction
DX,EMISSIONS,EPA -19-12DEC12-2/2
TS1721—UN—15JUL13
071713
PN=5
Introduction
CARB Non-road Emissions Control Warranty Statement—Compression Ignition
DXLOGOV1 —UN—28APR09
CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
Todetermine if the John Deere engine qualifies for the additional warranties set forth below, look for the “Emission Control Information” label located
on the engine. If the engine is operated in the United States or Canada and the engine label states: “This engine complies with US EPA regulations
for nonroad and stationary diesel engines”, or “This engine complies with US EPA regulations for stationary emergency diesel engines”, refer to the
“U.S. and Canada Emission Control Warranty Statement.” If the engine is operated in California, and the engine label states: “This engine complies
with US EPAand CARB regulations for nonroad diesel engines” also refer to the “California Emissions Control Warranty Statement.”
Warranties stated on this certificate refer only to emissions-related parts and components of your engine. The complete engine warranty, less
emission-related parts and components, is provided separately. If you have any questions about your warranty rights and responsibilities,
you should contact John Deere at 1-319-292-5400.
CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT:
The California Air Resources Board (CARB) is pleased to explain the emission-control system warranty on 2013 through 2015 off-road diesel
engines. In California, new off-road engines must be designed, built and equipped to meet the State’s stringent anti-smog standards. John Deere
must warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse, neglect or
improper maintenance of your engine.
Your emission control system may include parts such as the fuel injection system and the air induction system. Also included may be hoses, belts,
connectors and other emission-related assemblies.
John Deere warrants to the ultimate purchaser and each subsequent purchaser that this off-road diesel engine was designed, built, and equipped
so as to conform at the time of sale with all applicable regulations adopted by CARB and is free from defects in materials and workmanship which
would cause the failure of a warranted part to be identical in all material respects to the part as described in John Deere's application for certification
for a period of five years from the date the engine is delivered to an ultimate purchaser or 3,000 hours of operation, whichever occurs first for all
engines rated at 19 kW and greater. In the absence of a device to measure hours of use, the engine shall be warranted for a period of fiveyears.
EMISSIONS WARRANTY EXCLUSIONS:
John Deere may deny warranty claims for failures caused by the use of an add-on or modified part which has not been exempted by the CARB. A
modified part is an aftermarket part intended to replace an original emission-related part which is not functionally identical in all respects and which
in any way affects emissions. An add-on part is any aftermarket part which is not a modified part or a replacement part.
In no event will John Deere, any authorized engine distributor, dealer, or repair facility, or any company affiliated with John Deere be liable
for incidental or consequential damage.
Continued on next page
DX,EMISSIONS,CARB -19-12DEC12-1/4
071713
PN=6
Introduction
JOHN DEERE'S WARRANTY RESPONSIBILITY:
Where a warrantable condition exists, John Deere will repair or replace, as it elects, your off-road diesel engine at no cost to you, including
diagnosis, parts or labor. Warranty coverage is subject to the limitations and exclusions set forth herein. The off-road diesel engine is warranted
for a period of five years from the date the engine is delivered to an ultimate purchaser or 3,000 hours of operation, whichever occurs first.
The following are emissions-related parts:
Air Induction System
•Intake manifold
•Turbocharger
•Charge air cooler
Fuel Metering system
•Fuel injection system
Exhaust Gas Recirculation
•EGR valve
Catalyst or Thermal Reactor Systems
•Catalytic converter
•Exhaust manifold
Emission control labels
Particulate Controls
•Any device used to capture particulate
emissions
•Any device used in the regeneration of the
capturing system
•Enclosures and manifolding
•Smoke Puff Limiters
Positive Crankcase Ventilation (PCV) System
•PCV valve
•Oil filler cap
Advanced Oxides of Nitrogen (NOx) Controls
•NOx absorbers and catalysts
SCR systems and urea containers/dispensing
systems
Miscellaneous Items used in Above Systems
•Electronic control units, sensors, actuators,
wiring harnesses, hoses, connectors, clamps,
fittings, gasket, mounting hardware
Any warranted emissions-related part scheduled for replacement as required maintenance is warranted by John Deere for the period of time prior
to the first scheduled replacement point for the part. Any warranted emissions-related part not scheduled for replacement as required maintenance
or scheduled only for regular inspection is warranted by John Deere for the stated warranty period.
OWNER'S WARRANTY RESPONSIBILITIES:
As the off-road diesel engine owner you are responsible for the performance of the required maintenance listed in your Operator’s Manual. John
Deere recommends that the owner retain all receipts covering maintenance on the off-road diesel engine, but John Deere cannot deny warranty
solely for the lack of receipts or for the owner’s failure to ensure the performance of all scheduled maintenance. However, as the off-road diesel
engine owner, you should be aware that John Deere may deny you warranty coverage if your off-road diesel engine or a part has failed due to
abuse, neglect, improper maintenance or unapproved modifications.
The off-road diesel engine is designed to operate on diesel fuel as specified in the Fuels, Lubricants and Coolants section in the Operators Manual.
Use of any other fuel may result in the engine no longer operating in compliance with applicable emissions requirements.
The owner is responsible for initiating the warranty process, and should present the machine to the nearest authorized John Deere dealer as soon
as a problem is suspected. The warranty repairs should be completed by the authorized John Deere dealer as quickly as possible.
Emissions regulations require the customer to bring the unit to an authorized servicing dealer when warranty service is required. As a result, John
Deere is NOT liable for travel or mileage on emissions warranty service calls.
Emission_CI_CARB (19Sep12)
Continued on next page
DX,EMISSIONS,CARB -19-12DEC12-2/4
071713
PN=7
Introduction
Continued on next page
DX,EMISSIONS,CARB-19-12DEC12-3/4
TS1722—UN—17DEC12
071713
PN=8
Introduction
DX,EMISSIONS,CARB -19-12DEC12-4/4
TS1723—UN—15JUL13
071713
PN=9
Introduction
Technical Information Feedback Form
We need your help to continually improve our technical
publications. Please copy this page and FAX or mail your
comments, ideas and improvements.
SEND TO: John Deere Dubuque Works
18600 South John Deere Road
Attn: Publications, Dept. 324
Dubuque, IA 52004-0538
USA
FAX NUMBER: 1-563-589-5800 (USA)
Publication Number:
Page Number:
Ideas, Comments:
Name:
Phone:
Email Address:
THANK YOU!
TX,TM,FAX -19-03JUL01-1/1
071713
PN=10
Introduction
PN=1
Page
Safety—Safety and Operator Conveniences
Safety and Operator Convenience Features.....1-1-1
Safety—General Precautions
Recognize Safety Information...........................1-2-1
Follow Safety Instructions .................................1-2-1
Operate Only If Qualified...................................1-2-1
Wear Protective Equipment...............................1-2-2
Avoid Unauthorized Machine Modifications.......1-2-2
Inspect Machine................................................1-2-2
Stay Clear of Moving Parts................................1-2-2
Avoid High-Pressure Fluids...............................1-2-3
Avoid High-Pressure Oils..................................1-2-3
Work In Ventilated Area ....................................1-2-4
Prevent Fires.....................................................1-2-4
Prevent Battery Explosions...............................1-2-5
Handle Chemical Products Safely.....................1-2-5
Dispose of Waste Properly................................1-2-5
Prepare for Emergencies ..................................1-2-6
Clean Debris from Machine...............................1-2-6
Safety—Operating Precautions
Use Steps and Handholds Correctly .................1-3-1
Start Only From Operator's Seat.......................1-3-1
Use and Maintain Seat Belt...............................1-3-1
Prevent Unintended Machine Movement..........1-3-1
Avoid Work Site Hazards ..................................1-3-2
Keep Riders Off Machine..................................1-3-2
Avoid Backover Accidents.................................1-3-2
Avoid Machine Tip Over....................................1-3-3
Operating On Slopes.........................................1-3-3
Operating Or Traveling On Public Roads..........1-3-3
Inspect and Maintain ROPS..............................1-3-4
Add and Operate Attachments Safely...............1-3-4
Safety—Maintenance Precautions
Park and Prepare for Service Safely.................1-4-1
Service Cooling System Safely.........................1-4-1
Remove Paint Before Welding or Heating.........1-4-2
Make Welding Repairs Safely...........................1-4-2
Drive Metal Pins Safely.....................................1-4-2
Service Tires Safely ..........................................1-4-3
Handle Cab Door Safely....................................1-4-3
Safety—Safety Signs
Replace Safety Signs........................................1-5-1
Page
Safety Signs......................................................1-5-2
Operation—Operator’s Station
Machine Control................................................2-1-1
Control Panel ....................................................2-1-3
Control Panel Functions....................................2-1-4
Engagement and Monitor Unit Operation..........2-1-6
Engagement and Monitor Unit Display
Messages .....................................................
2-1-7
Anti-Theft Security System
Operation—If Equipped ................................2-1-8
Reading DiagnosticTrouble Codes.................2-1-11
Gauges and Indicator Lights ...........................2-1-11
Gauge and Indicator Light Functions ..............2-1-12
Auto Shutdown With Alarm .............................2-1-12
Interlocking Seat Bar.......................................2-1-13
Cab Door—If Equipped...................................2-1-13
Opening Side Windows—If Equipped.............2-1-16
Top Window.....................................................2-1-17
Rear Window (Secondary Exit).......................2-1-17
Fire Extinguisher Location...............................2-1-17
12-Volt Power Outlet .......................................2-1-18
Heating/Defrosting Controls—If Equipped.......2-1-18
Air ConditioningControls—If Equipped...........2-1-18
Seat Adjustment..............................................2-1-19
Dome Light......................................................2-1-20
Horn Button—If Equipped ...............................2-1-21
Beacon—If Equipped ......................................2-1-21
Operation—Operating the Machine
Before Starting Work.........................................2-2-1
Operator's Daily Machine Check
Before Starting..............................................2-2-1
Entering and Exiting Skid Steer.........................2-2-2
Engine Break-In Period.....................................2-2-3
Starting the Engine............................................2-2-3
Cold Weather Starting.......................................2-2-4
Engine Block Heater—If Equipped....................2-2-4
Engine Speed Control.......................................2-2-5
Stopping the Engine..........................................2-2-5
Boom Lock........................................................2-2-6
Boom Release...................................................2-2-7
Steering—Manual Controls...............................2-2-8
Operating Boom—Manual Controls ..................2-2-9
Operating Bucket—Manual Controls...............2-2-11
Steering—EH Controls....................................2-2-12
Continued on next page
Original Instructions. All information, illustrations and specifications in this
manual are based on the latest information available at the time of publication.
The right is reserved to make changes at any time without notice.
COPYRIGHT © 2013
DEERE & COMPANY
Moline, Illinois
All rightsreserved.
A John Deere ILLUSTRUCTION ® Manual
Previous Editions
Copyright © 2009, 2010, 2011
i
071713
Contents
2
071713
PN=2
Contents
Page
Operating Boom—EH Controls...................... 2-2-14 Fluid Analysis Program Test Kits and
Page
Operating Bucket—EH Controls..................... 2-2-16
Operating Auxiliary Hydraulics ....................... 2-2-18
Hydraulic System Pressure
Release—EH Controls............................... 2-2-21
Hydraulic System Pressure
Release—Manual Controls ........................ 2-2-21
Using Attachment Mounting
System—Quik-Tatch™ .............................. 2-2-23
Self Leveling Hydraulics—If Equipped............ 2-2-25
High Flow Hydraulics—If Equipped................ 2-2-25
Creep Mode Operation—If Equipped ............. 2-2-26
Auto Idle Operation ........................................ 2-2-27
Boom and Bucket Speed Settings—If
Equipped....................................................
2-2-27
Loading Machine On a Trailer ........................ 2-2-28
Maintenance—Machine
Diesel Fuel ....................................................... 3-1-1
Lubricity of Diesel Fuel ..................................... 3-1-1
Handling and Storing Diesel Fuel..................... 3-1-2
Biodiesel Fuel................................................... 3-1-3
Testing Diesel Fuel........................................... 3-1-4
Minimizing the Effect of Cold Weather
on Diesel Engines ........................................ 3-1-5
Operating in Cold Temperature Climates.......... 3-1-6
Alternative and Synthetic Lubricants ................ 3-1-6
Diesel Engine Break-In Oil ............................... 3-1-6
Diesel Engine Oil—326D.................................. 3-1-7
Engine Oil and Filter Service Intervals—326D ..3-1-8
Diesel Engine Oil—328Dand 332D .................
3-1-9
Engine Oil and Filter Service
Intervals—328D and 332D......................... 3-1-10
Light Duty Diesel Engine Coolant (for
diesel engines without wet sleeve
cylinder liners).............................................3-1-11
Drain Intervals for DieselEngine Coolant........3-1-11
John Deere COOL-GARD™ II Coolant
Extender.....................................................
3-1-12
Supplemental Coolant Additives..................... 3-1-12
Operating in WarmTemperature Climates...... 3-1-13
Additional Information About Diesel
Engine Coolants and John Deere
COOL-GARD™ II Coolant Extender .......... 3-1-14
Testing Diesel Engine Coolant........................ 3-1-15
Hydraulic and Hydrostatic Oil ......................... 3-1-15
Chain Case Oil ............................................... 3-1-16
Grease............................................................ 3-1-16
Maintenance—Periodic Maintenance
Service Machine at Specified Intervals............. 3-2-1
Fuel Tank....................................................................3-2-1
Raising and Blocking Machine ......................... 3-2-2
Raising Operator's Station................................ 3-2-3
Opening and Closing Engine Cover ................. 3-2-4
Engine Side Panels—Remove and Install........ 3-2-4
Footwell Removal............................................. 3-2-6
3-Way Coolant Test Kit..................................3-2-6
Service Intervals................................................3-2-7
Required Parts ..................................................3-2-8
Maintenance—As Required
Inspect and Clean Cooling Package .................3-3-1
Check Tire Pressure..........................................3-3-2
Check Wheel Lug Nut Torque..............................3-3-3
Check and Clean Cab Fresh Air and
Recirculation Air Filters—If Equipped............3-3-4
Inspect and Clean Fuel TankVent Tube............ 3-3-4
Check Coolant...................................................3-3-5
Lubricate Steering Centering Mechanism .........3-3-6
Maintenance—Every 10 Hours or Daily
Check Engine Oil Level.....................................3-4-1
Check Hydraulic ReservoirOil Level.................3-4-1
Check Coolant Level .........................................3-4-2
Check and Drain Water Separator Fuel Filter ...3-4-2
Check and Drain Auxiliary Fuel Filter
and Water Separator—If Equipped...............3-4-3
Maintenance—Every 50 Hours
Lubricate Boom Linkage, Cylinder
Pivot Points, and Quik-Tatch™ Linkage........3-5-1
Maintenance—Initial Service - 250 Hours
Change Engine Oil andReplace Filter..............3-6-1
Maintenance—Every 250 Hours
Take Engine Oil Sample....................................3-7-1
Maintenance—Every 500 Hours
Change Engine Oil andReplace Filter..............3-8-1
Replace Fuel Filter andWater Separator..........3-8-2
Replace Auxiliary Fuel Filter and Water Separator—
If Equipped....................................................3-8-3
Replace In-Line Fuel Filter ................................3-8-3
Replace Primary Engine Air Filter .....................3-8-4
Replace Hydraulic Oil Reservoir Breather.........3-8-5
Replace Hydraulic Oil Filter...............................3-8-5
Lubricate Steering Linkage—If Equipped..........3-8-6
Drain Fuel Tank Sump.......................................3-8-6
Check Chain CaseOil Level..............................3-8-7
Take Fluid Samples...........................................3-8-7
Maintenance—Every 1000 Hours
Check Coolant...................................................3-9-1
Replace Secondary Engine Air Filter.................3-9-2
Change Hydraulic Reservoir Oil ........................3-9-4
Change Chain Case Oil.....................................3-9-5
Maintenance—Every 6000 Hours
Drain Cooling System......................................3-10-1
Continued on next page
PN=3
Page
Flush Cooling System .....................................3-10-2
Fill Cooling System..........................................3-10-2
Miscellaneous—Machine
Do Not Service Control Valves,
Cylinders, Pumps, or Motors.........................4-1-1
Precautions for Alternator and Regulator..........4-1-1
CheckBatteryElectrolyte LevelandTerminals ..4-1-2
Handling, Checking, and Servicing
Batteries Carefully.........................................4-1-4
Using Battery Charger.......................................4-1-5
Using Booster Batteries—12-Volt System.........4-1-5
Removing Battery..............................................4-1-6
Replacing Battery..............................................4-1-6
Welding On Machine.........................................4-1-7
Welding Near ElectronicControl Units ..............4-1-7
Keep Electronic Control Unit
Connectors Clean .........................................4-1-7
Remove and Install Halogen Bulbs ...................4-1-8
Adding Rear Counterweights.............................4-1-9
Replacing Alternator Belt.................................4-1-10
Adjusting Boom and Bucket
Linkage—Hands Only Machines.................4-1-10
Adjusting Pedal Angle—Hand and
Foot Machines ............................................4-1-11
Replacing Fuses..............................................4-1-11
Replacing Glow Plug Fuse..............................4-1-12
Hardware Torque Specifications......................4-1-13
Unified Inch Bolt and Screw Torque Values.....4-1-13
Metric Bolt and Screw Torque Values...............4-1-14
Miscellaneous—Operational Checkout
Operational Checkout........................................4-2-1
Miscellaneous—Troubleshooting
Troubleshooting Procedure...............................4-3-1
Engine...............................................................4-3-1
Electrical System...............................................4-3-2
Hydraulic System ..............................................4-3-3
Miscellaneous—Machine Storage
Prepare Machine for Storage............................4-4-1
Monthly Storage Procedure...............................4-4-2
Miscellaneous—Machine Numbers
Record Product IdentificationNumber (PIN).....4-5-1
Record Engine Serial Number...........................4-5-1
Keep Proof of Ownership..................................4-5-1
Keep Machines Secure.....................................4-5-1
Miscellaneous—Specifications
326D Machine Dimensions ...............................4-6-1
326D Machine Specifications............................4-6-2
328D Machine Dimensions ...............................4-6-3
328D Machine Specifications............................4-6-4
332D Machine Dimensions ...............................4-6-5
332D Machine Specifications............................4-6-6
326D and 328D Drain andRefill Capacities ......4-6-6
Page
332D Drain and Refill Capacities ......................4-6-7
Rated Operating Capacity.................................4-6-7
Pallet Fork Lift Chart .........................................4-6-7
iii
071713
Contents
Contents
iv
071713
PN=4
1-1-1
071713
PN=v
Safety and Operator Convenience Features
1
9 11 3 4 5
6
12 10 2
7
8
TX1063619
Please remember that the operator is the key to
preventing accidents.
1.
ROPS/FOPS Protection. Structures designed to
help protect the operator are certified to ISO and OSHA.
Enclosure also deflects sun and rain.
2.
Window Guarding. Side screens prevent contact with
a moving boom.
3.
Secondary Exit. The rear window provides an exit
path if the front door is blocked.
4.
Bypass Start Protection. Shielding over the starter
terminals helps prevent dangerous bypass starting.
5.
Engine Fan Guard. Enclosing the fan fully inside the
cooling package helps prevent contact with rotating fan
blades.
6.
Loader Boom Service Lock. A mechanical lock is
provided for working on or around this machine with the
boom raised.
7.
Seat Belt with Automatic Retractor. Retractor helps
protect the operator and keeps the belt and operator's
station clean. A convenient integrated seat and shoulder
belt system is also provided.
8.
Handholds. Conveniently placed handholds make it
easy to enter or exit the operator's station.
9.
Independent Parking Brake. Electrically controlled
parking brake engages whenever the engine is stopped.
10.
Cab with Air Conditioner, Heater, and Defroster.
Options are available.
11.
Rearview Mirror. For operator convenience, a
rearview mirror is available.
12.
Swing Out Front Door. A sealed swing out frontdoor
is available. It allows the cab to be pressurized. Also
provides easy access into cab and more headroom inside
cab.
OUT4001,000046E -19-28OCT09-1/1
Safety—Safety and Operator Conveniences
TX1063619—UN—28AUG09
1-2-1
071713
PN=16
Recognize Safety Information
This is the safety alert symbol. When you see this
symbol on your machine or in this manual, be alert
for the potential of personal injury.
Follow the precautions and safe operating practices
highlighted by this symbol.
A signal word —DANGER, WARNING, or CAUTION —
is used with the safety alert symbol. DANGER identifies
the most serious hazards.
On your machine, DANGER signs are red in color,
WARNING signs are orange, and CAUTION signs are
yellow. DANGER and WARNING signs are located near
specific hazards. General precautions are on CAUTION
labels.
TX,RECOGNIZE -19-28JUN10-1/1
Operate Only If Qualified
Do not operate this machine unless theoperator's manual machine functions with the machine in an open area
has been read carefully, and you have beenqualified by before starting to work.
supervised training and instruction. Know and observe all safety rules that may apply toevery
Operator should be familiar with the job site and work situation and work site.
surroundings before operating. Try all controls and
TX03679,00016FA -19-03JAN07-1/1
Follow Safety Instructions
Carefully read all safety messages in this manual and on
your machine safety signs. Keep safety signs in good
condition. Replace missing or damaged safety signs. Use
this operator’s manual for correct safety sign placement.
Be sure new equipment components and repair parts
include the current safety signs. Replacement safety
signs are available from your John Deere dealer.
There can be additional safety information contained on
parts and components sourced from suppliers that is not
reproduced in this operator's manual.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machine in proper working condition.
Unauthorized modifications to the machine may impair the
function and/or safety and affect machine life.
If you do not understand any part of this manual and need
assistance, contact your John Deere dealer.
VD76477,0000510 -19-01JUN12-1/1
Safety—General Precautions
TS201—UN—15APR13
T133588—19—28AUG00
T133555—UN—15APR13
Contents
1-2-2
071713
PN=2
machine modifications that change the intended use,
Modifications of this machine, or addition of unapproved weight or balance of the machine, or that alter machine
products or attachments, may affect machine stability or controls, performance or reliability.
AM40430,00000A9 -19-20AUG09-1/1
Always contact an authorized dealer before making
Non-John Deere parts, or any damage or failures resulting
fromtheirusearenotcovered by anyJohn Deerewarranty.
Avoid Unauthorized Machine Modifications
John Deere recommends using only genuineJohn Deere reliability, and may create a hazard for the operator or
replacement parts to ensure machine performance. others near the machine. The installer of any modification
Never substitute genuine John Deere partswith alternate which may affect the electronic controls of this machineis
parts not intended for the application as these can responsible for establishing that the modification doesnot
create hazardous situations orhazardous performance. adversely affect the machine or its performance.
Wear Protective Equipment
Guard against injury from flying pieces or metal or debris;
wear goggles or safety glasses.
Wear close fitting clothing and safety equipment
appropriate to the job.
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.
Prolonged exposure to loud noise can cause impairment
or loss of hearing. Wear suitable hearing protection such
as earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises. Radio or music headphones
are not suitable to use for hearing protection.
TX,WEAR,PE -19-22SEP10-1/1
Inspect Machine
Inspect machine carefully each day by walking around it
before starting.
Keep all guards and shields in good condition and properly
installed. Fix damage and replace worn or broken parts
immediately. Pay special attention to hydraulic hoses and
electrical wiring.
TX,INSPECT -19-08SEP10-1/1
Stay Clear of Moving Parts
Entanglements in moving parts can cause serious injury.
Stop engine before examining, adjusting or maintaining
any part of machine with moving parts.
Keep guards and shields in place. Replace any guard
or shield that has been removed for access as soon as
service or repair is complete.
TX03679,00016D2 -19-03JAN07-1/1
T133592—UN—15APR13
T6607AQ—UN—15APR13
TS206—UN—15APR13
1-2-3
071713
PN=18
Avoid High-Pressure Oils
This machine uses a high-pressure hydraulic system.
Escaping oil under pressure can penetrate the skin
causing serious injury.
Never search for leaks with your hands. Protect hands.
Use a piece of cardboard to find location of escaping oil.
Stop engine and relieve pressure before disconnecting
lines or working on hydraulic system.
If hydraulic oil penetrates your skin, see a doctor
immediately. Injected oil must be removed surgically
within hours or gangrene may result. Contact a
knowledgeable medical source or the Deere & Company
Medical Department in Moline, Illinois, U.S.A.
TX03679,00016D3 -19-03NOV08-1/1
Avoid High-Pressure Fluids
Inspect hydraulic hoses periodically –at least once
per year –for leakage, kinking, cuts, cracks, abrasion,
blisters, corrosion, exposed wire braid or any other signs
of wear or damage.
Replace worn or damaged hose assemblies immediately
with John Deere approved replacement parts.
Escaping fluid under pressure can penetrate the skin
causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands
and body from high-pressure fluids.
If an accident occurs, see a doctor immediately. Anyfluid
injected into the skin must be surgically removed within
a few hours or gangrene may result. Doctorsunfamiliar
with this type of injury should reference a knowledgeable
medical source. Such information is available in
English from Deere & Company Medical Department in
Moline, Illinois, U.S.A., by calling 1-800-822-8262 or +1
309-748-5636.
DX,FLUID -19-12OCT11-1/1
Safety—General Precautions
T133840—UN—20SEP00
T133509—UN—15APR13
X9811—UN—23AUG88
Contents
1-2-4
071713
PN=4
TX03679,00016F5 -19-03NOV08-1/1
T133554 —UN—07SEP00
T133553 —UN—07SEP00
Prevent Fires
Handle Fuel Safely: Store flammable fluids away from
fire hazards. Never refuel machine while smoking or when
near sparks or flame.
Clean Machine Regularly: Keep trash, debris, grease
and oil from accumulating in engine compartment, around
fuel lines, hydraulic lines, exhaust components, and
electrical wiring. Never store oily rags or flammable
materials inside a machine compartment.
Maintain Hoses and Wiring: Replace hydraulic hoses
immediately if they begin to leak, and clean up any oil
spills. Examine electrical wiring and connectors frequently
for damage.
Keep A Fire Extinguisher Available: Always keep a
multipurpose fire extinguisher on or near the machine.
Know how to use extinguisher properly.
Work In Ventilated Area
Engine exhaust fumes can cause sickness or death. If
it is necessary to run an engine in an enclosed area,
remove the exhaust fumes from the area with an exhaust
pipe extension.
If you do not have an exhaust pipe extension, open the
doors and get outside air into the area.
DX,AIR -19-17FEB99-1/1
T133552—UN—15APR13
TS220—UN—15APR13

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