WULI WH-5012F User manual

0物理 WU LI ─WH-5012F, WH-5016F, WH-5019F (2021.04V)
物理農業機械股份有限公司
WULI AGRICULTURE MACHINE CO., LTD.
動力噴霧機、高壓洗淨機、微霧系統專業設計製造
感謝您購買物理產品，使用前請詳閱本說明。
Thank you for choosing our product.
Please read the manual before use
.
W U L I A G R I C U L T U R E M A C H I N E C O . , L T D .
高壓泵浦操作手冊
HIGH PRESSURE PUMP OPERATION MANUAL
MODEL
WH-5012F
WH-5016F
WH-5019F
2021.04V

1物理 WU LI ─WH-5012F, WH-5016F, WH-5019F (2021.04V)
安全須知 Safety Instructions
請放置於乾燥之場所，避免機器銹蝕，影響產品使用壽命。
To reduce the risk of rust and prolong the life of product, please place the pump in a dry
area.
泵浦運轉後溫度會上升，請勿直接碰觸機械表面。
To reduce the risk of burns, do not touch the surface of the pump while operating.
請做好安全防護措施，避免操作運轉時，人員誤觸受傷。
For safety concerns, please keep off the machine while operating.
勿將噴水口直接對準機器、電器、人員或動物。
Do not aim the spray gun at people, animals or any electrical device.
泵浦搭配引擎
.馬達運轉時，在任何檢修保養時，請先關閉，避免危險。
Please completely shut down the unit during maintenance.
本機器必須配合水一同操作使用，缺水將造成機器嚴重損壞。
The unit must not be run without water. Lack of water will cause serious damage to the
pump.
請勿讓兒童使用本機器，使用時請注意兒童安全。
Do not operate the machine near children or animals.
勿在雨天及雷雨中操作。使用時，勿覆蓋物體以避免危險。
Do not operate the unit in the rain or during thunderstorms. When the unit is working, do
not cover it or place it in a closed space with poor ventilation.
泵浦搭配馬達運轉，須注意電壓是否正確，並使用獨立電源，並加裝漏電開閉。
Please check whether the voltage is correct and use GFCI plug.
使用前請檢查機油。
Check the pump oil level before each use.

物理 WU LI ─WH-5012F, WH-5016F, WH-5019F (2021.04V) 2
外觀結構 Pump Overview
壓力錶
Pressure Gauge
出水口
Water Outlet
自動洩壓總成
Unloading Valve Assembly
加油蓋
Oil Inlet Cover
進水口
Water Inlet
洩油螺絲
Oil Drainage Screw
油鏡
Oil Window
調壓把手
Pressure Regulating Knob
迴水接頭
Overflow Coupling

3物理 WU LI ─WH-5012F, WH-5016F, WH-5019F (2021.04V)
使用說明
一、 操作說明
1. 檢查泵浦與馬達/引擎的每個扣件，是否穩固的鎖緊於架上。
2. 將吸水管接於泵浦進水口鎖緊，並將高壓管接於出水口。
3. 將吸水管(網)放入蓄水槽內並保持水管暢通。吸水過濾網需放置水槽底部上方 20
公分處，預防吸進底部泥沙，確保泵浦壽命，吸水管給水量需大於泵浦使用水量，
如此才能達到使用壓力。
4. 檢查馬達電源是否配接正確電壓；引擎燃料是否正確、充足。
5. 初次啟動泵浦後，請先將泵浦內空氣排出後，停止泵浦。
6. 壓力調整:調整時請依照壓力錶顯示之壓力為參考值，壓力調整弁加壓以順時針方
向調整;反之，以逆時針方向調整。調整壓力時需要打開噴槍;最高壓力不得高於泵
浦設定之壓力，以維護機器壽命。
7. 使用完時，請先關閉動力來源(馬達/引擎)再作動噴槍一次，避免壓力蓄存於高壓
管中。
二、 泵浦的潤滑
1. 更換機油時，請將泵浦停止作動，並注意油溫，請冷卻後再進行更換。
2. 初次使用 100 小時應更換機油，以後每使用 300 小時應更換一次。
3. 更換機油時，請旋開排油螺絲排出骯髒的機油。
4. 將排油螺絲鎖緊後，打開加油蓋注入#30~#40 之車輛用重型機油，機油應保持在
油鏡 2/3 的位置。
三、 特別注意事項
1. 使用自來水作為泵浦的水源。
2. 馬達電源線若要延長時，請依馬力值所需大小法規延長。
3. 確實的更換機油以保持泵浦的潤滑，降低機械損耗。
4. 泵浦與吸水網之高度差(揚程)請勿超過 1.3 公尺。
5. 水溫請勿超過攝氏 60 度。
6. 若使用的水源加入藥劑、肥皂或其他物質，請在使用完畢後以清水沖洗泵浦內部
一分鐘，以延長泵浦的使用壽命。
7. 泵浦的轉速/壓力不得超出建議轉速/壓力的最高值。
8. 請確定馬達/引擎的動力可以配合泵浦。

物理 WU LI ─WH-5012F, WH-5016F, WH-5019F (2021.04V) 4
Operation Instructions
A. Operating Instructions
1. Check every fastener to make sure that the pump and engine/motor are installed
firmly onto the frame.
2. Connect the suction hose to the Water Inlet of the pump and secure the hose;
connect the high pressure hose to the Water Outlet.
3. Put the suction hose (with filter) into the water tank and make sure that water
flows smoothly. Please suspend the suction filter around 20cm above the bottom
of the water tank to avoid suctioning residue which might reduce the product’s
life.
4. Check if the motor is connected to the right voltage; check if the engine fuel is
suitable and sufficient.
5. Always release air from the pump when first starting it.
6. Pressure adjustment:
◇Check the pressure displayed on Pressure Gauge for reference when adjusting it.
◇The maximum pressure should not exceed the pump’s working pressure.
◇Hold the spray gun trigger when adjusting the pressure.
◇Turn the knob clockwise to increase pressure; counterclockwise decrease.
7. When finished using the pump, turn off the power of motor or engine and
squeeze the spray gun trigger again to release the pressure stored in the high
pressure hose.
B. Oil Change
1. Replace the oil in the pump after the first 100 hours of use. After this, the oil
should be changed after every 300 hours of use.
2. Unscrew the Oil Drainage Screw and drain the oil from the pump.
3. Tighten the Oil Drainage Screw before refilling with clean motor oil SAE
#30~#40 up to the level of 2/3 of the Oil Window.
※Attention: When replacing the oil, please turn off the cleaner and
make sure that the oil temperature has cooled before replacing.

5物理 WU LI ─WH-5012F, WH-5016F, WH-5019F (2021.04V)
C. Reminders
1. Always use clean water with the cleaner.
2. If using an extension cord, please follow the electrical regulations and select the
appropriate power cord diameter.
3. Be sure to change the oil according to the Oil Change section or the pump might
be damaged.
4. The pump’s location should be no more than 1.3 meters higher than the suction
filter.
5. The water temperature should not exceed 60℃.
6. If using water containing chemicals, detergents or other substances, please run
the pump with clean water for one minute after use to prolong its service life.
7. The pump’s revolution and working pressure should not exceed the maximum
suggested values.
8. Please make sure the motor or engine power is suitable for the pump.
Operation Instructions

物理 WU LI ─WH-5012F, WH-5016F, WH-5019F (2021.04V) 6
故障診斷與排除
以下提供簡易的故障排除方式，若有任何問題，請您向當地之經銷商洽詢，
同時記得提供您所購買的機器型號與製造編號。
故障的現象
原因
解決方式
無法吸水/出水
◎泵浦內部損壞或阻塞
◎噴槍或噴嘴阻塞
◎活門總成異物阻塞或磨損
◎泵浦與水槽距離與高度超
出範圍
◎泵浦吸入空氣
◎清潔或維修泵浦，及清潔吸水過濾
網
◎清潔或維修噴槍/噴嘴
◎清潔活門總成或更換零件
◎改善水槽或泵浦位置，清洗機與吸
水網之高度差(揚程)請勿超過 1.3 公
尺
◎拔掉噴槍，待出水正常後在接上
運轉聲音異常
◎引擎有問題
◎泵浦吸入空氣
◎活門總成異物阻塞
◎吸水量不足
◎清潔或維修引擎
◎打開出水管排氣
◎清潔活門總成
◎檢查吸水管是否有細縫，或者扭曲
進氣及清潔吸水管過濾網
調壓問題或
壓力無法上升
◎壓力閥或閥座磨損
◎迫緊磨損
◎活門塞與活門座沾黏
◎閥座上有異物
◎活門總成磨損
◎活門總成異物阻塞
◎噴嘴磨損導致壓力下降
◎泵浦吸入空氣
◎自動洩壓總成損壞
◎更換零件
◎更換零件
◎拆解後清洗活門總成或更換零件
◎清潔閥座
◎更換零件
◎清潔活門總成
◎更換噴嘴
◎檢查吸水管接頭鎖合或吸水管破裂
◎送回經銷商更換

WH-5012F
WH-5016F
WH-5019F

9物理 WU LI ─WH-5012F, WH-5016F, WH-5019F (2021.04V)
零件表 Spare Parts List
圖號
NO.
編號 CODE
名稱
DESCRIPTION
Q'TY
01
B010124200
曲軸箱
CRANKCASE
1
01-5
B012512000
柱塞軸套
PISTON SLEEVE
3
02
B010212000
柱塞油封
PISTON OIL SEAL
3
03
B010312000
腳座
CRANKCASE STAND
2
03-1
BS11210015222
六角螺絲附華司
SET BOLT W/ WASHER
4
04
B013024201
柱塞組
PISTON ASSY
3
04-1
B013124000
柱塞桿
PISTON ROD
3
04-2
B013510020
柱塞套平墊圈
GASKET
3
04-3
B013511111
柱塞套透氣墊圈
GASKET
3
04-4
B013224200
柱塞套
PISTON SLEEVE
3
04-5
B013323001
柱塞套固定螺絲
PISTON SCREW
3
04-6
B015124000
止水墊片
GASKET
3
05
B010512000
柱塞銷
PISTON PIN
3
05-1
BS41013000
C扣環
C-CLIP
6
06A
B010612001
連桿
CONNECTING ROD ASSY
3
06
N/A
連桿
CONNECTING ROD
3
06-1
BS11208040500
六角螺絲
SET BOLT
6
06-2
BS31208503
平面華司
WASHER
6
07
B014312000
螺絲防鬆片
LOCK WASHER
3
08
B010712000
軸承
BEARING
2
09
B010824003
曲軸 (WH-5012F)
CRANKSHAFT (WH-5012F)
1
B010824006
曲軸 (WH-5016F)
CRANKSHAFT (WH-5016F)
B010824008
曲軸 (WH-5019F)
CRANKSHAFT (WH-5019F)
09-1
B012109000
曲軸鍵
CRANKSHAFT KEY
1
10
B010909020
曲軸油封
CRANKSHAFT OIL SEAL
1
10-1
B010924100
全密曲軸油封
FULL-COVERED CRANKSHAFT OIL SEAL
1
11
B011112111
軸承油封蓋
BEARING OIL SEAL COVER
2
11-1
BG10680073630
O形環
O-RING
2
11-2
B012612000
軸承蓋平墊圈
SHIM
2

物理 WU LI ─WH-5012F, WH-5016F, WH-5019F (2021.04V) 10
圖號
NO.
編號 CODE
名稱
DESCRIPTION
Q'TY
11-3
BS16208025500
內六角螺絲
HEX SCREW
8
11-4
BS32208200
彈簧華司
SPRING WASHER
8
12
B011613001
曲軸箱後蓋
CRANKCASE REAR COVER
1
12A
B012201003
油鏡組
OIL WINDOW ASSY
1
12-1
B012201020
油鏡
OIL WINDOW
1
12-2
BG10234028700
O形環
O-RING
1
12-3
B011712000
後蓋迫緊
REAR COVER PACKING
1
12-4
BS16206020200
內六角螺絲
HEX SCREW
6
12-5
BS32206200
彈簧華司
SPRING WASHER
6
13A
N/A
排油螺絲組
DRAINAGE SCREW ASSY
1
13
B011823000
排油螺絲
DRAINAGE SCREW
1
13-1
BG10130019
O形環
O-RING
1
14
B011901014
加油蓋組
OIL INLET COVER ASSY
1
15
B012405000
滴油孔蓋
DRIP CAP
3
21
B020124200
汽缸
CYLINDER
1
21-1
BS16210100300
內六角螺絲
HEX SCREW
8
21-2
BS33210400
安全華司
SAFETY WASHER
8
22
B020324200
U迫緊
U-PACKING
3
22-1
B020324210
U迫緊底座
U-PACKING SEAT
3
22-2
B020324220
墊片
SPACER
3
23
BG10346037230
O形環
O-RING
3
24
B021124200
迫緊上環
PACKING UPPER RING
3
25
B021011000
防水油封
WATERPROOF PACKING
3
26
BS50004040
內六角油塞： PT1/8
PLUG PT1/8
1
27
BS50016000
內六角塞頭： PT1/2
PLUG PT1/2
1
28
BS50008050
內六角油塞： PT1/4
PLUG PT1/4
3
30A
B040024201
活門組
VALVE ASSY
3
30-1
B040324000
出水活門帽
OUTLET VALVE CAGE
3
30-2
BJ22401000
活門彈簧
VALVE SPRING
6
零件表 Spare Parts List

11 物理 WU LI ─WH-5012F, WH-5016F, WH-5019F (2021.04V)
圖號
NO.
編號 CODE
名稱
DESCRIPTION
Q'TY
30-3
B040124000
活門塞
VALVE PLUG
6
30-4
B040224000
出水活門座
OUTLET VALVE SEAT
3
30-5
BG10170021040
O形環
O-RING
3
30-6
BG30178021100
背托環
BACKUP RING (OUTLET VALVE)
3
30-7
B040324010
進水活門帽
INLET VALVE CAGE
3
30-8
B040224010
進水活門座
INLET VALVE SEAT
3
30-9
BG10140018040
O形環
O-RING
3
30-10
BG30148018100
背托環
BACKUP RING (INLET VALVE)
3
41
B021324000
活門固定螺絲
SET SCREW
3
41-1
BG30223026600
背托環
BACKUP RING
3
41-2
BG10220027040
O形環
O-RING
3
41-3
BJ21001210
活門輔助彈簧
SPRING
3
42
B071818010
進水接頭
INLET COUPLING
1
43
B031117000
壓力錶
PRESSURE GAUGE
1
44
B031209000
壓力錶接頭
PRESSURE GAUGE COUPLING
1
*45A
B060019320
安全弁
SAFETY VALVE ASSY
1
46
B060619321
雙外牙接頭
CONNECTOR
1
47
BS50016060
內六角塞頭： PT1/2
PLUG PT1/2
1
48
B062819311
迴水接頭
OVERFLOW COUPLING
1
48-1
BG10138018620
O形環
O-RING
1
ACC.
B150201001
迴水管組 1/2"*9 尺
OVERFLOW HOSE ASSY 1/2"*9FT
1
ACC.
B150110003
吸水管組 3/4"*10 尺
SUCTION HOSE ASSY 3/4"*10FT
1
ACC.
B150609120
過濾網申目
FILTER SOCKET
1
ACC.
B150909110
過濾網
FILTER
1
ACC.
BP20722240
皮帶輪 4-1/2B2*24*8 (外銷用)
PULLEY (FOR EXPORT)
1
ACC.
BS11112025121
皮帶輪螺絲 (外銷用)
PULLEY SET BOLT (FOR EXPORT)
1
*45A 零件表及展開圖請參閱第 12~13頁。
*45A spare parts list & diagram please refer to page
12~13.
零件表 Spare Parts List

物理 WU LI ─WH-5012F, WH-5016F, WH-5019F (2021.04V) 12
自動洩壓總成 展開圖 Unloading Valve Assy Diagram
B060019320

13 物理 WU LI ─WH-5012F, WH-5016F, WH-5019F (2021.04V)
自動洩壓總成 零件表 Unloading Valve Assy Spare Parts List
圖號
NO.
編號 CODE
名稱
DESCRIPTION
Q'TY
01
B060119310
安全弁本體
SAFETY VALVE BODY
1
02
B060919312
壓力閥座
SAFETY VALVE SEAT
1
02-1
BG10140018540
O形環
O-RING
1
03
B061019312
壓力閥桿
PRESSURE VALVE ROD
1
03-1
BG10108014640
O形環
O-RING
1
03-2
BG30111014300
背托環
BACKUP RING
2
03-4
BG30070010010
背托環
BACKUP RING
2
03-5
BG10068010640
O形環
O-RING
2
04
B060819315
壓力閥
PRESSURE VALVE
1
05
B062319310
安全弁接頭
SAFETY VALVE COUPLING
1
05-1
BG10235028500
O形環
O-RING
1
05-2
BG30168020010
背托環
BACKUP RING
2
05-3
BG10160020040
O形環
O-RING
1
06
B310115110
鋼珠
SST BALL
1
07
B061419310
彈簧下座
SPRING SEAT
1
08
BJ41901310
調壓彈簧
SPRING
1
09
B071311000
彈簧上座
SPRING SEAT (UPPER)
1
10
B062519310
固定環
SET RING
1
10-1
BS17106005300
無頭內六角螺絲
HEX SCREW
2
11
B062419310
調壓螺帽
PRESSURE REGULATING KNOB
1
12
B062619315
出水閥套
VALVE SLEEVE
1
12-1
BG10160020040
O形環
O-RING
1
13
B062619325
出水閥座套
VALVE SEAT SLEEVE
1
13-1
BG10065012140
O形環
O-RING
1
14
BJ71901315
止水彈簧
SPRING
1
15
B060619315
出水接頭
OUTLET CONNECTOR
1
15-1
BG10198024640
O形環
O-RING
1

物理 WU LI ─WH-5012F, WH-5016F, WH-5019F (2021.04V) 14
Troubleshooting
The following are simple troubleshooting methods. If you have any
questions, please contact your local dealer and remember to provide the
model and serial number of the cleaner you purchased.
Problem
Cause
Solution
The pump
fails to
deliver
water
◎The pump is blocked or
damaged.
◎The spray gun or nozzle is
blocked.
◎The valve assemblies are
stuck or worn out.
◎The distance or height
between the pump and the
water tank exceeds the
limit.
◎Air in the pump.
◎Clean or maintain the pump and
suction filter.
◎Check and clean the spray gun
and nozzle.
◎Clean or replace the valve
assemblies.
◎Make sure the pump’s location is
no more than 1.3m higher than
the suction filter.
◎Disconnect the spray gun until
the water flow is stable.
Unusual
noise
◎Engine problems
◎There is air in the pump.
◎The valve assemblies are
blocked.
◎The water supply is not
enough.
◎Clean or maintain the engine.
◎Disconnect the spray gun until
the water flow is stable.
◎Clean the valve assemblies.
◎Check the suction hose and
fittings; make sure they are well
connected and in good condition.
◎Clean the suction filter.
** Continues on page 15 **

15 物理 WU LI ─WH-5012F, WH-5016F, WH-5019F (2021.04V)
Problem
Cause
Solution
Pressure
adjustment
problem
◎The pressure valve or the
pressure valve seat is
worn out, damaged or
blocked.
◎The packings are worn
out.
◎The valve assemblies are
worn out or blocked.
◎The pressure decreases
due to nozzle wear.
◎Air in the pump.
◎The Unloading Valve
Assembly is damaged.
◎Clean the pressure valve or
replace the worn out or damaged
spare parts.
◎Replace the packings.
◎Clean or replace the valve
assemblies.
◎Replace the nozzle.
◎Check the Suction Hose and
fittings; make sure they are well
connected and in good condition.
◎Return the product to your local
dealer to repair or replace the
Unloading Valve Assembly.
Troubleshooting