X2E XORAYA ML-Z7 User manual

User Manual
XORAYA Z7
XORAYA ML-Z7
Edition: 1.2.1 / December 2022

© 2022 X2E GmbH
This user manual is copyrighted; all customary rights reserved.
Reproduction of this manual, even in part, is only allowed with permission
of X2E GmbH. Offenders shall be liable to pay compensation and may be
subject to prosecution.
All product names and trademarks used in this manual are the property of
their respective owners.
X2E GmbH
Grosse Ahlmühle 19
76865 Rohrbach
GERMANY
Phone: [phone]
E-Mail: [email protected]
Internet: www.x2e.de
Wiki: wiki.x2e.de

USER MANUAL
XORAYA Z7 |XORAYA ML-Z7
TABLE OF CONTENTS
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Table of contents
1Introduction................................................................................................................................5
1.1 About this user manual ............................................................................. 5
1.2 Validity of the user manual ....................................................................... 6
1.3 Representation conventions ...................................................................... 7
1.4 Pictograms................................................................................................ 7
1.5 X2E-Wiki.................................................................................................... 9
2Safety and warranty............................................................................................................ 10
2.1 Intended use ........................................................................................... 10
2.2 General safety instructions...................................................................... 12
2.3 Product liability....................................................................................... 15
2.4 Terms of use........................................................................................... 15
2.5 Warranty ................................................................................................. 15
3Product description............................................................................................................. 17
3.1 Identification........................................................................................... 18
3.2 Scope of delivery..................................................................................... 19
3.3 Connections and controls........................................................................ 20
4Commissioning...................................................................................................................... 27
4.1 Unpacking............................................................................................... 27
4.2 Selecting an installation location ............................................................. 27
4.3 Installing the datalogger ......................................................................... 27
4.4 Installing the XORAYASuite ....................................................................... 28
4.5 Connecting the datalogger to the measuring environment ...................... 29
4.6 Connecting the datalogger to the PC ....................................................... 32
4.7 Configuring switches .............................................................................. 33
5XORAYASuite.............................................................................................................................. 34
5.1 Starting................................................................................................... 34
5.2 Menu bar ................................................................................................ 35
5.3 Status bar ............................................................................................... 38
5.4 Connecting and disconnecting the datalogger......................................... 39
5.5 Configuration.......................................................................................... 42
5.6 Resetting to factory defaults ................................................................. 120
5.7 Data recording ...................................................................................... 121
5.8 Hdd-Download ...................................................................................... 129
5.9 Viewer................................................................................................... 135
5.10 Statistic................................................................................................. 154
5.11 Convert................................................................................................. 156
5.12 Firmware-Update................................................................................... 159
5.13 TK Commandline .................................................................................. 161
5.14 Common elements ................................................................................ 163
5.15 Output formats ..................................................................................... 177
6Maintenance ......................................................................................................................... 183
6.1 Safety measures.................................................................................... 183
6.2 Cleaning ............................................................................................... 184

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6.3 Repair ................................................................................................... 185
7Storage, transport and disposal ............................................................................... 186
7.1 Storage ................................................................................................. 186
7.2 Transport.............................................................................................. 186
7.3 Disposal................................................................................................ 187
8Appendix................................................................................................................................. 188
8.1 Technical data....................................................................................... 188
8.2 Datalogger pin assignments.................................................................. 189
8.3 Cable pin assignments .......................................................................... 196

USER MANUAL
XORAYA Z7 |XORAYA ML-Z7
INTRODUCTION
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1Introduction
1.1 About this user manual
Read this user manual completely before using the datalogger for the
first time.
Please consider this user manual as part of the product and make sure
it is easily accessible.
Provide this user manual upon transfer of the datalogger to a third
party.
Request a replacement user manual upon loss.
This user manual contains important information for safe, proper and
efficient operation of the datalogger. Following this user manual strictly
helps in avoiding dangers, reduces repair costs and downtime, while
increasing the reliability and service life of the datalogger. It should be read,
understood and applied by those using the datalogger according to the user
manual.
Pay particular attention to:
▪the safety section (➔Safety and warranty)
▪the text warnings of each section
Bear in mind that this user manual does not replace your responsibility as a
datalogger user.
Subject to change without prior notice. This applies especially to changes
relating to technical enhancements.

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XORAYA Z7 |XORAYA ML-Z7
INTRODUCTION
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1.2 Validity of the user manual
This user manual applies to X2E’s XORAYA Z7 and XORAYA ML-Z7 dataloggers.
The exact type specifications can be found on the nameplate.
(➔Identification)
The following instructions are key to operate the datalogger and must be
strictly observed under all circumstances.
Information in this user manual is subject to change without prior notice
due to further technical developments and subsequent modifications. Please
ensure that you have the most current and complete user manual.
Functions described herein correspond to the datalogger current delivery
state up to the development phase below:
▪Firmware version 4.09.xxxx
▪XORAYASuite version 03.05.05.xx
Please note that new features may not be described yet or may be described
incompletely.
Users can change certain properties and functions via the included software,
so that the datalogger behaves differently than described herein. Users may
revert to factory defaults at any time by pressing the default button on the
front panel or via the supplied software. (➔Resetting to factory defaults)

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INTRODUCTION
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1.3 Representation conventions
Representation
Meaning
<Instruction>
User-executed action
<Instruction option 1>
or
<Instruction option 2>
Instruction options
<Outcome>
Outcome of an action or a series thereof
▪<Level 1a>
−<Level 2a>
−<Level 2b>
▪<Level 1b>
Maximum two-level enumeration
➔<Cross-reference>
Clickable cross-reference to a section or heading
(In most Windows programs, you can return to
the previous position by pressing ALT + Left
arrow)
<Text>
Housing label, GUI element or other highlighting
#
Placeholder for numbers
(1) or (A)
Reference to numbered markers in graphics
1.4 Pictograms
This manual uses pictograms to highlight and ensure faster recognition of
important or especially useful information.
Warning:
These types of symbols indicate warnings that must be
observed.
The following subsections contain a description of the
basic structure and relevance of different warning levels.
General information:
This symbol indicates general information.
General information includes application tips and
particularly useful information excluding warnings or
hazards.

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XORAYA Z7 |XORAYA ML-Z7
INTRODUCTION
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License information:
This symbol indicates license information.
License information contains either general information
about licenses for the datalogger or indicates whether a
license is required for a particular function.
1.4.1 Meaning of warnings
Warnings are systematized according to the severity and probability of their
occurrence.
CAUTION
This pictogram in conjunction with the word Caution
warns of a potentially dangerous situation, or an unsafe
procedure.
Ignoring this warning information could result in injury or
property and environmental damage.
WARNING
This pictogram used in conjunction with the word
Warning warns of a potentially imminent danger to the
health and lives of people.
Ignoring this warning could cause serious personal
injury, including death in the worst case.
DANGER
This pictogram used in conjunction with the word Danger
warns of an imminent danger to the health and life of
people.
Ignoring this warning causes serious personal injury,
including death in the worst case.
1.4.2 Structure of warnings
Warnings are separated from the surrounding text by lines set above and
below.
SIGNAL
WORD
Danger types and sources
Explanation and consequence of danger
Actions to prevent danger

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XORAYA Z7 |XORAYA ML-Z7
INTRODUCTION
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1.5 X2E-Wiki
The X2E-Wiki at http://wiki.x2e.de provides the following information:
▪Latest software
▪Latest firmware
▪Latest license file
For access details, please send an email stating your contact data to
[email protected]. We will send you the appropriate access data. You may request
your access details at any time if necessary.

USER MANUAL
XORAYA Z7 |XORAYA ML-Z7
SAFETY AND WARRANTY
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2Safety and warranty
The dataloggers XORAYA Z7 and XORAYA ML-Z7 were developed according to
the latest state of the art and offer outstanding safety levels. During
operation, however, this safety level can only be achieved if the user
complies with all relevant safety regulations.
Upon measuring, safety regulations of the professional associations must be
observed.
Please contact an expert or the service of X2E GmbH when in doubt about
the operation, safety, or connection of the datalogger.
2.1 Intended use
The datalogger is used for real-time acquisition of data communication in
automotive bus systems. You can perform, store and transfer measurements
to a PC, where you can read and analyze them using the GUI of the
XORAYASuite.
▪The datalogger is intended for use only by trained personnel.
▪The datalogger must not be used in residential or living areas. Its use
is strictly limited to industrial environments.
▪The datalogger must not be used in hazardous areas.
▪Always operate the datalogger within its technical specifications.
(➔Technical data)
▪The datalogger may only be used under the conditions and for the
purposes for which it was designed.
▪Repairs may only be carried out by trained personnel of X2E GmbH.
▪Operational safety cannot be guaranteed after modifications or
conversions.
▪Except for data buses, never perform measurements on live parts.
▪The 4-mm plug of the power supply cable delivered must never be
introduced in low-voltage sockets.
▪The data lines may be extended up to a maximum of 30 m provided
that they are shielded like the supplied cables.
▪The voltage supply may be extended up to a maximum of 3 m with
sufficient cross-section.

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SAFETY AND WARRANTY
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The datalogger and the additional device XORAYA ESU meet the requirements
of the EMC Directive of the European Union if the connecting cables supplied
are used. You can find the declaration of conformity at the end of this user
manual. Exact names of the compliant product variants are available on
request.
During ESD and burst tests, the values for USB fall below minimal operating
specifications because of its plug and play character. Subsequently, the USB
device can be connected again and data traffic can be continued.
During ESD tests with a connected XORAYA ESU, the datalogger shuts down,
starts again automatically and continues logging in HDD mode. Online
logging has to be restarted manually via the corresponding button.
The results of the tests specified by the standard LV 124 (Electric and
Electronic Components in Motor Vehicles up to 3.5 t) is available on request.

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SAFETY AND WARRANTY
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2.2 General safety instructions
DANGER
Electric shock caused by damage to components
Any damage to the datalogger, power source or
connection cable may cause an electric shock.
Switch on the datalogger only if all components
appear undamaged.
Only commission the datalogger after a proper
installation or repair.
Check the connecting cable regularly for defects to
prevent damage to the power source.
Always install the datalogger in de-energized status.
WARNING
Defects influencing the environment
The incorrect datalogger configuration can lead to the
temporary or permanent functional failure of connected
vehicles.
Connected vehicles being operated on public roads bear
an increased risk of injury and damage.
If available, use configuration templates provided by
the vehicle manufacturer.
Use preferably the passive recording modes of the
interfaces.
CAUTION
Device damage due to short circuit
Bent connector pins pose a short circuit risk. This can lead
to abnormal behavior or destruction of the datalogger.
Likewise, devices connected to the measurement setup
may be also compromised.
Make sure that connector pins are not bent.
Check the datalogger regularly for any deficiencies.
CAUTION
Device damage due to electrostatic discharge
Electronic components can be destroyed by electrostatic
discharge.
Avoid touching connectors and connector pins.
Ground yourself before carrying the datalogger in
your hands.
Operate the datalogger in an ESD-compliant
environment.

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SAFETY AND WARRANTY
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CAUTION
Device damage due to overheating
Overheating can lead to abnormal behavior or destruction
of the datalogger.
Do not operate the datalogger outside the specified
temperature range.
Never operate the datalogger near heat sources.
Please ensure adequate air circulation for operation.
Do not cover the datalogger with other objects.
CAUTION
Device damage due to shocks
Excessive vibration can lead to abnormal behavior or
destruction of the datalogger.
Avoid exposing the datalogger to excessive vibration.
CAUTION
Device damage due to pollution
Avoid any contamination in plugs and sockets to ensure a
reliable contact.
Keep the datalogger clean.
CAUTION
Device damage due to device opening
Unauthorized opening of the datalogger can lead to
abnormal behavior or destruction of the device.
Never open the datalogger.
Contact X2E GmbH should maintenance and repairs
be required.
CAUTION
Device damage due to penetration of dust or liquids
Dust or moisture inside the datalogger may cause
abnormal behavior or destruction of the device.
Only operate the datalogger with a closed housing.
Do not operate the datalogger outdoors.
Do not operate the datalogger outside the specified
temperature range.
Turn off the datalogger and disconnect it from the
power supply before you start cleaning.

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SAFETY AND WARRANTY
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CAUTION
Damage due to improper device shutdown
Disconnecting the power supply during operation may
cause data loss and destruction of the datalogger.
Never disconnect the datalogger from the power
supply while in operation.
Ensure proper connector seating and tighten the
screws if possible.
Only shut down the datalogger through the
XORAYASuite or the power button on the front panel.
Pull the black plug connected to ground last when
disconnecting the datalogger from the power supply.
CAUTION
Safety defects due to incorrect accessories and spare
parts
Accessories and spare parts that have not been
recommended by X2E GmbH negatively affect the safety,
functionality and precision of the datalogger.
X2E GmbH shall assume no responsibility whatsoever or
honor any warranty for damages arising from non-
recommended accessories and spare parts or incorrect
use.
Use only accessories recommended by X2E GmbH
and original spare parts.

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SAFETY AND WARRANTY
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2.3 Product liability
In the following cases, the intended protection of the datalogger may be
adversely affected. The liability is then transferred to the user.
▪The datalogger is not used according to the manual.
▪The datalogger is used outside the scope described in this manual.
▪The user modifies the datalogger without proper authorization.
2.4 Terms of use
If the installation of the datalogger in a vehicle is intended for operation on
public roads, the user and the X2E GmbH must jointly perform a risk
analysis beforehand. This analysis must consider the specific installation
requirements and the valid factory standards at the user's site.
Conditions set forth in framework contracts shall apply.
The datalogger is continuously developed. The development process relies
on the cooperation between the user and X2E GmbH.
2.5 Warranty
The warranty period is 12 months. Device batteries, whether internal or
external, are excluded from the warranty. The warranty also excludes
damages arising from improper handling.
X2E GmbH guarantees that the media on which the software is located are
free of material errors under normal operating conditions. Users can return
any defective or materially erroneous media to X2E GmbH within a period of
30 days from date of original purchase. Media shall be replaced immediately
at no cost.
X2E GmbH guarantees that the software as described herein is basically
usable. X2E GmbH, however, shall assume no liability for the correctness
and the continued use of the software, given that the current state of the art
prevents the production of software suitable for all combinations of
hardware and software.

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SAFETY AND WARRANTY
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In particular, X2E GmbH cannot guarantee that the software meets any user
requirements, or that it is compatible with any programs the latter may have
selected. Responsibility for program selection and the consequences of
program use lie entirely with the user.
X2E GmbH shall assume no liability for damages arising from faulty
recorded data, as well as damage due to incorrect configuration, data entry
and data transfer.
After configuring, we recommend to verify the proper operation and
plausibility of each sensor using some manual measurement over the entire
measuring range.
X2E GmbH shall assume no further liability. This limitation of liability also
applies to the personal liability of employees, representatives and organs of
X2E GmbH.

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XORAYA Z7 |XORAYA ML-Z7
PRODUCT DESCRIPTION
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3Product description
The XORAYA dataloggers are processor-controlled storage units, designed to
record data from several and different data sources simultaneously. These
dataloggers are indeed unique in the automotive industry thanks to their
central 100-ns timestamp on all interfaces. Furthermore, its modular design
allows for a rapid and flexible adjustment to future demands. This is
stressed by the fact that all product phases, i.e. from design and
development to programming and production, are completed in-house.
The dataloggers can be equipped with many different interfaces:
▪Lowspeed-CAN, Highspeed-CAN and CAN-FD
▪FlexRay
▪LIN
▪RS-232
▪PSI5
▪Analog
▪BroadR-Reach
▪MOST25 and MOST150
▪Ethernet 100Base-T and 1000Base-T
▪GNLog and DLT via Ethernet and RS-232
▪CCP and XCP
▪GPS
The XORAYA Z7 and XORAYA ML-Z7 dataloggers are based on the Xilinx Zynq-
7000 All Programmable SoC. The built-in supercapacitor unit is able to
bridge power fluctuations and to shut the datalogger down safely in case of
power failures.
Data can be directly saved to the storage medium (internally or externally)
or to a computer system via Ethernet interface. Both modes can also be
operated in parallel.
Operation can be managed via the graphical user interface XORAYASuite,
whereby the datalogger can be configured, and data recorded and
downloaded from the datalogger. Moreover, you can evaluate the recorded
data and export them to many popular formats.

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PRODUCT DESCRIPTION
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3.1 Identification
The bottom side of the datalogger bears a silver nameplate, which contains
the following information:
▪Device type Product variant
▪Serial number Unique identification number for this datalogger
▪Configuration First block: Product ID
0200 XORAYA Datalogger
Second block: Product variant
0200 XORAYA ML-Z7
0300 XORAYA Z7
Third block: Hardware revision
▪DMF / MOD Date of manufacture (DMF) and possibly of the last
modification (MOD)
Upon device-specific issues, always provide the serial number and
configuration.
The interface configuration of a datalogger is variable and, therefore, not
recorded on the nameplate.

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PRODUCT DESCRIPTION
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3.2 Scope of delivery
The following components are part of the delivery:
▪Datalogger (XORAYA Z7 with impact protection)
▪Power supply cable
▪Software
▪User manual
▪Cable set, depending on the interface configuration
The following accessories are optionally available:
▪XORAYA External Storage Unit
▪Power supply cable with AC adapter
▪Additional cables
▪Mounting material
▪Device bag

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3.3 Connections and controls
The front side of the datalogger contains ports, buttons and LEDs for
operation and elementary functions.
The log interfaces are located on the back side of the datalogger.
Front side
Z7
ML-Z7 (here with BroadR-Reach add-on)
A
Status LEDs of custom log interfaces
H
Service port
B
Status LEDs of built-in log interfaces
I
USB device port
C
USB host port
J
Trigger/wake button
D
General status LEDs
K
Power button
E
LAN host ports
L
Power/trigger/wake port
F
ESU port
M
BroadR-Reach LEDs
G
Default button