X2E XORAYA ML-N4000 User manual

User Manual
XORAYA ML-N4000
Edition: 1.1.3 / May 2022

© 2022 X2E GmbH
This user manual is copyrighted; all customary rights reserved.
Reproduction of this manual, even in part, is only allowed with permission
of X2E GmbH. Offenders shall be liable to pay compensation and may be
subject to prosecution.
All product names and trademarks used in this manual are the property of
their respective owners.
X2E GmbH
Grosse Ahlmühle 19
76865 Rohrbach
GERMANY
Phone: [phone]
E-Mail: [email protected]
Internet: www.x2e.de
Wiki: wiki.x2e.de

USER MANUAL
TABLE OF CONTENTS
3
Table of contents
1Introduction................................................................................................................................5
1.1 About this user manual ............................................................................. 5
1.2 Validity of the user manual ....................................................................... 6
1.3 Representation conventions ...................................................................... 6
1.4 Pictograms................................................................................................ 7
1.5 X2E-Wiki.................................................................................................... 8
2Safety and warranty...............................................................................................................9
2.1 Intended use ............................................................................................. 9
2.2 Safety label on the device........................................................................ 10
2.3 General safety instructions...................................................................... 10
2.4 Product liability....................................................................................... 13
2.5 Terms of use........................................................................................... 13
2.6 Warranty ................................................................................................. 13
2.7 FCC notice .............................................................................................. 14
3Product description............................................................................................................. 15
3.1 Identification........................................................................................... 16
3.2 Scope of delivery..................................................................................... 17
3.3 Connections and controls........................................................................ 18
4Commissioning...................................................................................................................... 25
4.1 Unpacking............................................................................................... 25
4.2 Selecting an installation location ............................................................. 25
4.3 Installing the ML-N4000 .......................................................................... 25
4.4 Installing the XORAYASuite ....................................................................... 26
4.5 Connecting the ML-N4000 to the measuring environment ....................... 27
4.6 Connecting the ML-N4000 to the PC........................................................ 30
4.7 Configuring switches .............................................................................. 31
5XORAYASuite.............................................................................................................................. 32
5.1 Starting................................................................................................... 32
5.2 Menu bar ................................................................................................ 33
5.3 Status bar ............................................................................................... 36
5.4 Connecting and disconnecting the ML-N4000.......................................... 37
5.5 Configuration.......................................................................................... 40
5.6 Resetting to factory defaults ................................................................. 111
5.7 Data recording ...................................................................................... 112
5.8 Hdd-Download ...................................................................................... 120
5.9 Viewer................................................................................................... 126
5.10 Statistic................................................................................................. 145
5.11 Convert................................................................................................. 147
5.12 Firmware-Update................................................................................... 150
5.13 TK Commandline .................................................................................. 152
5.14 Common elements ................................................................................ 154
5.15 Output formats ..................................................................................... 168

USER MANUAL
TABLE OF CONTENTS
4
6Maintenance.......................................................................................................................... 173
6.1 Safety measures .................................................................................... 173
6.2 Cleaning ............................................................................................... 174
6.3 Repair ................................................................................................... 175
7Storage, transport and disposal ............................................................................... 176
7.1 Storage ................................................................................................. 176
7.2 Transport.............................................................................................. 176
7.3 Disposal................................................................................................ 176
8Appendix................................................................................................................................. 177
8.1 Technical data....................................................................................... 177
8.2 ML-N4000 pin assignments ................................................................... 178
8.3 Cable pin assignments .......................................................................... 182

USER MANUAL
INTRODUCTION
5
1Introduction
1.1 About this user manual
Read this user manual completely before using the XORAYA ML-N4000
for the first time.
Please consider this user manual as part of the product and make sure
it is easily accessible.
Provide this user manual upon transfer of the ML-N4000 to a third
party.
Request a replacement user manual upon loss.
This user manual contains important information for safe, proper and
efficient operation of the ML-N4000. Following this user manual strictly
helps in avoiding dangers, reduces repair costs and downtime, while
increasing the reliability and service life of the ML-N4000. It should be read,
understood and applied by those using the ML-N4000 according to the user
manual.
Pay particular attention to:
▪the safety section (➔Safety and warranty)
▪the text warnings of each section
Bear in mind that this user manual does not replace your responsibility as a
ML-N4000 user.
Subject to change without prior notice. This applies especially to changes
relating to technical enhancements.

USER MANUAL
INTRODUCTION
6
1.2 Validity of the user manual
This user manual applies to X2E’s dataloggers of the XORAYA ML-N4000
series. The exact type specifications can be found on the nameplate.
(➔Identification)
The following instructions are key to operate the ML-N4000 and must be
strictly observed under all circumstances.
Information in this user manual is subject to change without prior notice
due to further technical developments and subsequent modifications. New
features may not be described yet or may be described incompletely. Please
ensure that you have the most current and complete user manual.
Users can change certain properties and functions via the included software,
so that the ML-N4000 behaves differently than described herein. Users may
revert to factory defaults at any time by pressing the default button on the
front panel or via the supplied software. (➔Resetting to factory defaults)
1.3 Representation conventions
Representation
Meaning
<Instruction>
User-executed action
<Instruction option 1>
or
<Instruction option 2>
Instruction options
<Outcome>
Outcome of an action or a series thereof
▪<Level 1a>
−<Level 2a>
−<Level 2b>
▪<Level 1b>
Maximum two-level enumeration
➔<Cross-reference>
Clickable cross-reference to a section or heading
(In most Windows programs, you can return to
the previous position by pressing ALT + Left
arrow)
<Text>
Housing label, GUI element or other highlighting
#
Placeholder for numbers
(1) or (A)
Reference to numbered markers in graphics

USER MANUAL
INTRODUCTION
7
1.4 Pictograms
This manual uses pictograms to highlight and ensure faster recognition of
important or especially useful information.
Warning:
This type of symbols indicate warnings which must be
observed.
The following subsections contain a description of the
basic structure and relevance of different warning levels.
General information:
This symbol indicates general information.
General information includes application tips and
particularly useful information excluding warnings or
hazards.
Licence information:
This symbol indicates licence information.
Licence information contains either general information
about licences for the ML-N4000 or indicates whether a
licence is required for a particular function.
1.4.1 Meaning of warnings
Warnings are systematised according to the severity and probability of their
occurrence.
CAUTION
This pictogram in conjunction with the word Caution
warns of a potentially dangerous situation, or an unsafe
procedure.
Ignoring this warning information could result in injury or
property and environmental damage.
WARNING
This pictogram used in conjunction with the word
Warning warns of a potentially imminent danger to the
health and lives of people.
Ignoring this warning could cause serious personal
injury, including death in the worst case.

USER MANUAL
INTRODUCTION
8
DANGER
This pictogram used in conjunction with the word Danger
warns of an imminent danger to the health and life of
people.
Ignoring this warning causes serious personal injury,
including death in the worst case.
1.4.2 Structure of warnings
Warnings are separated from the surrounding text by lines set above and
below.
SIGNAL
WORD
Danger types and sources
Explanation and consequence of danger
Actions to prevent danger
1.5 X2E-Wiki
The X2E-Wiki at http://wiki.x2e.de provides the following information:
▪Latest software
▪Latest firmware
▪Latest licence file
For access details, please send an email stating your contact data to
[email protected]. We will send you the appropriate access data. You may request
your access details at any time if necessary.

USER MANUAL
SAFETY AND WARRANTY
9
2Safety and warranty
The XORAYA ML-N4000 dataloggers were developed according to the latest
state of the art and offer outstanding safety levels. During operation,
however, this safety level can only be achieved if the user complies with all
relevant safety regulations.
Upon measuring, safety regulations of the professional associations must be
observed.
Please contact an expert or the service of X2E GmbH when in doubt about
the operation, safety, or connection of the ML-N4000.
2.1 Intended use
The ML-N4000 is used for real-time acquisition of data communication in
automotive bus systems. You can perform, store and transfer measurements
to a PC, where you can read and analyse them using the GUI of the
XORAYASuite.
▪The ML-N4000 is intended for use only by trained personnel.
▪The ML-N4000 must not be used in residential or living areas. Its use is
strictly limited to industrial environments.
▪The ML-N4000 must also not be used in outdoor areas or hazardous
areas.
▪Always operate the ML-N4000 within its technical specifications.
(➔Technical data)
▪The ML-N4000 may only be used under the conditions and for the
purposes for which it was designed.
▪Repairs may only be carried out by trained personnel of X2E GmbH.
▪Operational safety cannot be guaranteed after modifications or
conversions.
▪Except for data buses, never perform measurements on live parts.
▪The 4-mm plug of the power supply cable delivered must never be
introduced in low-voltage sockets.
▪The data lines may be extended up to a maximum of 30 m (USB: 3 m,
eSATA: 1 m) provided that they are shielded like the supplied cables.
▪The voltage supply may be extended up to a maximum of 3 m with
sufficient cross-section.

USER MANUAL
SAFETY AND WARRANTY
10
2.2 Safety label on the device
You find the following safety label on the ML-N4000 top side:
Burning hazard due to hot surfaces
Continuous operation can strongly heat up the ML-N4000.
As a result, it can burn the skin on the hands when
touching it.
Wear temperature-resistant ESD gloves when in
contact with the ML-N4000.
2.3 General safety instructions
DANGER
Electric shock caused by damage to components
Any damage to the ML-N4000, power source or connection
cable may cause an electric shock.
Switch on the ML-N4000 only if all components
appear undamaged.
Only commission the ML-N4000 after a proper
installation or repair.
Check the connecting cable regularly for defects to
prevent damage to the power source.
Always install the ML-N4000 in de-energised status.
WARNING
Defects influencing the environment
The incorrect ML-N4000 configuration can lead to the
temporary or permanent functional failure of connected
vehicles.
Connected vehicles being operated on public roads bear
an increased risk of injury and damage.
If available, use configuration templates provided by
the vehicle manufacturer.
Use preferably the passive recording modes of the
interfaces.
CAUTION
Device damage due to short circuit
Bent connector pins pose a short circuit risk. This can lead
to abnormal behaviour or destruction of the ML-N4000.
Likewise, devices connected to the measurement setup
may be also compromised.
Make sure that connector pins are not bent.
Check the ML-N4000 regularly for any deficiencies.

USER MANUAL
SAFETY AND WARRANTY
11
CAUTION
Device damage due to electrostatic discharge
Electronic components can be destroyed by electrostatic
discharge.
Avoid touching connectors and connector pins.
Ground yourself before carrying the ML-N4000 in
your hands.
Operate the ML-N4000 in an ESD-compliant
environment.
CAUTION
Device damage due to overheating
Overheating can lead to abnormal behaviour or
destruction of the ML-N4000.
Do not operate the ML-N4000 outside the specified
temperature range.
Never operate the ML-N4000 near heat sources.
Please ensure adequate air circulation for operation.
Do not cover the ML-N4000 with other objects.
CAUTION
Device damage due to shocks
Excessive vibration can lead to abnormal behaviour or
destruction of the ML-N4000.
Avoid exposing the ML-N4000 to excessive vibration.
CAUTION
Device damage due to pollution
Avoid any contamination in plugs and sockets to ensure a
reliable contact.
Keep the ML-N4000 clean.
CAUTION
Device damage due to device opening
Unauthorised opening of the ML-N4000 can lead to
abnormal behaviour or destruction of the device.
Never open the ML-N4000.
Contact X2E GmbH should maintenance and repairs
be required.

USER MANUAL
SAFETY AND WARRANTY
12
CAUTION
Device damage due to penetration of dust or liquids
Dust or moisture inside the ML-N4000 may cause
abnormal behaviour or destruction of the device.
Only operate the ML-N4000 with a closed housing.
Do not operate the ML-N4000 outdoors.
Do not operate the ML-N4000 outside the specified
temperature range.
Turn off the ML-N4000 and disconnect it from the
power supply before you start cleaning.
CAUTION
Damage due to improper device shutdown
Disconnecting the power supply during operation may
cause data loss and destruction of the ML-N4000.
Never disconnect the ML-N4000 from the power
supply while in operation.
Ensure proper connector seating and tighten the
screws if possible.
Only shut down the ML-N4000 through the
XORAYASuite or the power button on the front panel.
Pull the black plug connected to ground last when
disconnecting the ML-N4000 from the power supply.
CAUTION
Safety defects due to incorrect accessories and spare
parts
Accessories and spare parts that have not been
recommended by X2E GmbH negatively affect the safety,
functionality and precision of the ML-N4000.
X2E GmbH shall assume no responsibility whatsoever or
honour any warranty for damages arising from non-
recommended accessories and spare parts or incorrect
use.
Use only accessories recommended by X2E GmbH
and original spare parts.

USER MANUAL
SAFETY AND WARRANTY
13
2.4 Product liability
In the following cases, the intended protection of the ML-N4000 may be
adversely affected. The liability is then transferred to the user.
▪The ML-N4000 is not used according to the manual.
▪The ML-N4000 is used outside the scope described in this manual.
▪The user modifies the ML-N4000 without proper authorisation.
2.5 Terms of use
If the installation of the ML-N4000 in a vehicle is intended for operation on
public roads, the user and the X2E GmbH must jointly perform a risk
analysis beforehand. This analysis must take into account the specific
installation requirements and the valid factory standards at the user's site.
Conditions set forth in framework contracts shall apply.
The ML-N4000 is continuously developed. The development process relies
on the cooperation between the user and X2E GmbH.
2.6 Warranty
The warranty period is 12 months. Device batteries, whether internal or
external, are excluded from the warranty. The warranty also excludes
damages arising from improper handling.
X2E GmbH guarantees that the media on which the software is located are
free of material errors under normal operating conditions. Users can return
any defective or materially erroneous media to X2E GmbH within a period of
30 days from date of original purchase. Media shall be replaced immediately
at no cost.
X2E GmbH guarantees that the software as described herein is basically
usable. X2E GmbH, however, shall assume no liability for the correctness
and the continued use of the software, given that the current state of the art
prevents the production of software suitable for all combinations of
hardware and software.
In particular, X2E GmbH cannot guarantee that the software meets any user
requirements, or that it is compatible with any programs the latter may have
selected. Responsibility for program selection and the consequences of
program use lie entirely with the user.

USER MANUAL
SAFETY AND WARRANTY
14
X2E GmbH shall assume no liability for damages arising from faulty
recorded data, as well as damage due to incorrect configuration, data entry
and data transfer.
After configuring, we recommend to verify the proper operation and
plausibility of each sensor using some manual measurement over the entire
measuring range.
X2E GmbH shall assume no further liability. This limitation of liability also
applies to the personal liability of employees, representatives and organs of
X2E GmbH.
2.7 FCC notice
This equipment has been tested and found to comply with the limits for a
Class B digital device, pursuant to part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and can radiate
radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
▪Reorient or relocate the receiving antenna.
▪Increase the separation between the equipment and receiver.
▪Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected.
▪Consult the dealer or an experienced radio/TV technician for help.
Changes or modifications made to this equipment not expressly approved
by may void the FCC authorization to operate this equipment.

USER MANUAL
PRODUCT DESCRIPTION
15
3Product description
The XORAYA dataloggers are processor-controlled storage units, designed to
record data from several and different data sources simultaneously. These
dataloggers are indeed unique in the automotive industry thanks to their
central 100-ns timestamp on all interfaces. Furthermore, its modular design
allows for a rapid and flexible adjustment to future demands. This is
stressed by the fact that all product phases, i.e. from design and
development to programming and production, are completed in-house.
The dataloggers can be equipped with many different interfaces:
▪Lowspeed-CAN, Highspeed-CAN and CAN-FD
▪FlexRay
▪LIN
▪RS-232
▪PSI5
▪Analog
▪BroadR-Reach
▪MOST25 and MOST150
▪Ethernet 100Base-T and 1000Base-T
▪GNLog and DLT via Ethernet and RS-232
▪CCP and XCP
▪GPS
The ML-N4000, based on the Xilinx Zynq® UltraScale+™ MPSoC, is the new
generation of the compact and inexpensive XORAYA datalogger. The built-in
supercapacitor unit is able to bridge power fluctuations and to shut the ML-
N4000 down safely in case of power failures.
Data can be directly saved to the storage medium (internally or externally)
or to a computer system via Ethernet interface. Both modes can also be
operated in parallel.
Operation can be managed via the graphical user interface XORAYASuite,
whereby the ML-N4000 can be configured, and data recorded and
downloaded from the ML-N4000. Moreover, you can evaluate the recorded
data and export them to many popular formats.

USER MANUAL
PRODUCT DESCRIPTION
16
3.1 Identification
The top side of the ML-N4000 bears a silver nameplate, which contains the
following information:
▪Device type Product variant
▪Serial number Unique identification number for this ML-N4000
▪Configuration First block: Product ID
0200 XORAYA Datalogger
Second block: Product variant
0600 XORAYA ML-N4000
Third block: Hardware revision
▪Input Maximum current consumption at given standard input
voltage
▪DMF / MOD Date of manufacture (DMF) and possibly of the last
modification (MOD)
Upon device-specific issues, always provide the serial number and
configuration.
The interface configuration of a ML-N4000 is variable and, therefore, not
recorded on the nameplate.

USER MANUAL
PRODUCT DESCRIPTION
17
3.2 Scope of delivery
The following components are part of the delivery:
▪XORAYA ML-N4000
▪Power supply cable
▪Software
▪User manual
▪Cable set, depending on the interface configuration
The following accessories are optionally available:
▪Power supply cable with AC adapter (recommended)
▪XORAYA External Storage Unit
▪Additional cables
▪Mounting material
▪Device bag
Additionally, we recommend the following third-party accessories:
▪USB 3.1 standard cable, screwable, 1 m, from IDS (item number
AD00223)
▪SFP+ module FTLX8573D3BTL from Finisar

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PRODUCT DESCRIPTION
18
3.3 Connections and controls
The front side of the ML-N4000 contains ports, buttons and LEDs for
operation and elementary functions. The back side of the ML-N4000
contains, depending on the hardware configuration, up to five log
interfaces.
Front side
From Rev. 3.0 on:
A
Power button
G
10 Gbit Ethernet interface
B
Trigger/wake button
H
LAN host interfaces
C
Service interface
I
ESU interface
D
Default button
J
USB host interface
E
Status LEDs of the log interfaces
K
USB device interface
F
General status LEDs
L
Power/trigger/wake port

USER MANUAL
PRODUCT DESCRIPTION
19
Power button (A):
If you press this button while the ML-N4000 is operational, the device
switches to sleep mode.
If the ML-N4000 is operational and this button is pressed together with the
trigger/wake button (B), the ML-N4000 turns off completely.
You cannot turn off the ML-N4000 using this button when the device is
connected to a PC and the Connect LED is lit.
In this case, you can turn off the ML-N4000 via the Logger menu of the
XORAYASuite. Here, you may choose between two options, i.e. Shutdown and
Shutdown (no wake up). (➔Logger)
Trigger/wake button (B):
The function of this button depends on the ML-N4000 state. The following
table describes these functions as delivered. Users can configure this
behaviour via the XORAYASuite in the settings of the button interface.
(➔Button)
State of the ML-N4000
Function
Sleep mode
ML-N4000 wakes up
Switched on
Start HDD recording
Switched on, recording active
▪Short press: Setting a mark (an event) in
the recording
▪Long press (3 seconds at least): Stop
current recording
Service interface (C):
In case of errors, this interface is used as a debugging interface by the X2E
support team.
Default button (D):
Press the default button with a pointed object for at least 3 seconds to reset
all ML-N4000 settings to factory defaults.
Status LEDs of the log interfaces (E):
A constantly lit status LED indicates an existing and activated log interface
on the corresponding slot. The LED flashes when messages are received.

USER MANUAL
PRODUCT DESCRIPTION
20
General status LEDs (F):
These LEDs indicate the operating status of the ML-N4000.
LED
Meaning
Connect
Connection between ML-N4000 and XORAYASuite is established
Logging
Logging in progress
LED flashes as the logging stops, because the stopping process
may take longer depending on the queue fill level
int. SSD
Flashes when accessing the internal storage medium
ext. SSD
Lights up when cable connection to XORAYA ESU is established
▪Red: connection enabled (locked)
▪Green: connection disabled via button (unlocked)
Info
ML-N4000 is DHCP server
Service
Lights up constantly when the ML-N4000 is in firmware update or
recovery mode
Displays different error codes by flashing
USB H.
Flashes when accessing a connected USB flash drive
USB D.
(Currently not used)
Aux
Lights up constantly when one of the additional interfaces without
hardware slot (for example GNLog, Button) is activated
Flashes when messages are received
Res
(Reserved)
10 Gbit Ethernet interface (G):
This interface can be used for data recording or as a faster alternative to the
1 Gbit host interfaces (H). A plugged-in SFP+ module is required. X2E
recommends the module FTLX8573D3BTL from Finisar.
LAN host interfaces (H):
The ML-N4000 features four ports to connect to a switch or directly to a PC.
This is necessary to control the ML-N4000 via software and exchange data.
ESU interface (I):
This port is used to connect the additional device XORAYA External Storage
Unit (ESU). If the ML-N4000 detects this device, the measurements in HDD
mode are saved there instead of to the internal storage medium.
(➔HDD mode)
The LEDs in the following table are both on the front and on the back side of
the XORAYA ESU.