Xantrex XPower Powerpack 200 Plus User manual

by
XPower Powerpack
200 Plus
Owner’s Guide
XPower_PP_200_Plus.book Page i Thursday, October 20, 2005 1:28 PM

About Xantrex
Xantrex Technology Inc. is a world-leading supplier of advanced power
electronics and controls with products from 50 watt mobile units to one MW
utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and
backup power applications in both grid-connected and stand-alone systems.
Xantrex products include inverters, battery chargers, programmable power
supplies, and variable speed drives that convert, supply, control, clean, and
distribute electrical power.
Trademarks
XPower Powerpack 200 Plus is a trademark of Xantrex International. Xantrex is a
registered trademark of Xantrex International.
Other trademarks, registered trademarks, and product names are the property of
their respective owners and are used herein for identification purposes only.
Notice of Copyright
XPower Powerpack 200 Plus Owner’s Guide © October 2005 Xantrex
International. All rights reserved.
Disclaimer
UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC.
(“XANTREX”)
(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF
ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER
DOCUMENTATION.
(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSS OR DAMAGE, WHETHER
DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF
THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE
ENTIRELY AT THE USER’S RISK.
Date and Revision
October 2005 Revision B
Part Number
975-0189-01-01
Contact Information
Phone: [phone]
Fax: [phone]
Website: www.xantrex.com/support
XPower_PP_200_Plus.book Page ii Thursday, October 20, 2005 1:28 PM

i
About This Guide
Purpose
The purpose of this Owner’s Guide is to provide explanations
and procedures for installing, operating, maintaining, and
troubleshooting the XPower Powerpack 200 Plus.
Organization
This guide is organized into five chapters and an appendix:
Chapter 1, “Introduction”, provides an overview of the main
features of the XPower Powerpack 200 Plus.
Chapter 2, “Features”, provides a detailed description of the
features of the XPower Powerpack.
Chapter 3, “Operation”, gives instructions for the main
operational procedures of the XPower Powerpack, including
operating AC and DC appliances, using the air compressor,
and boosting an engine.
Chapter 4, “Maintenance”, gives instructions for recharging
the XPower Powerpack and changing the built-in light bulb.
Chapter 5, “Troubleshooting”, provides a troubleshooting
guide to the XPower Powerpack.
Appendix A, “Specifications”, provides the electrical and
physical specifications of the XPower Powerpack.
“Warranty and Return” at the end of this guide provides
detailed warranty information and instructions for getting
warranty service.
XPower_PP_200_Plus.book Page i Thursday, October 20, 2005 1:28 PM

About This Guide
ii
Conventions Used
The following conventions are used in this guide.
Abbreviations and Acronyms
WARNING
Warnings identify conditions that could result in personal injury or
loss of life.
CAUTION
Cautions identify conditions or practices that could result in
damage to the unit or to other equipment.
Important: These notes describe an important action item or an
item that you must pay attention to.
AAmpere(s)
AC Alternating Current
AGM Absorbed Glass Mat
Ah Amp-hours
ASC Authorized Service Centre
DC Direct Current
Hz Hertz
mA Milli-ampere
MHI Metal halide arc
RMS Root Mean Square
UPS Uninterruptible Power Supply
VVolt(s)
WWatt(s)
XPower_PP_200_Plus.book Page ii Thursday, October 20, 2005 1:28 PM

iii
Important Safety Instructions
The XPower Powerpack 200 Plus generates a type of AC
power similar to a normal household wall outlet. Operating
the XPower Powerpack 200 Plus incorrectly or misusing it
may damage the equipment or create hazardous conditions
for the user.
Warnings and Cautions
Important: Before using your XPower Powerpack 200 Plus, be
sure to read and save these safety instructions.
WARNING: Shock hazard. Keep away from
children.
The XPower Powerpack 200 Plus generates the same potentially
lethal AC power as a normal household wall outlet. Do not insert
foreign objects into the AC Power Outlet, the DC Power Outlet, or
the ventilation holes. Do not expose this product to water, rain,
snow, or spray.
Do not open the XPower Powerpack 200 Plus. There are no user-
serviceable parts inside the unit.
CAUTION
Do not connect any AC appliance with the neutral conductor
connected to ground to the XPower Powerpack 200 Plus.
CAUTION
Do not expose the XPower Powerpack 200 Plus to temperatures
over 40°C (104°F).
XPower_PP_200_Plus.book Page iii Thursday, October 20, 2005 1:28 PM

Important Safety Information
iv
-
WARNING: Explosion hazard
Do not use this product where there are flammable fumes or gases,
such as in the bilge of a gasoline-powered boat, or near propane
tanks. Do not use this product in an enclosure containing
automotive-type lead-acid batteries. These batteries, unlike the
sealed AGM battery in the XPower Powerpack 200 Plus, vent
explosive hydrogen gas which can be ignited by sparks from
electrical connections.
When working on electrical equipment, always ensure someone is
nearby to help you in an emergency.
WARNING: Heated surface
Ensure at least 2" (5 cm) air space is maintained on all sides of the
XPower Powerpack 200 Plus. During operation, keep away from
materials that may be affected by high temperatures such as
blankets, pillows and sleeping bags.
WARNING: Fire hazard
Never allow boosting cables’ red and black clamps to touch each
other or another common metal conductor. This could cause
damage to the unit and/or create a sparking/explosion hazard.
Always store boosting clamps in the appropriate holder on each
side of the XPower Powerpack after use.
WARNING: Fire hazard
Boosting cable clamps must be connected positive to positive (red
clamp to battery “+”) and negative to negative (black clamp to
battery “-”). A reverse polarity connection (positive to negative)
may cause damage to the unit and/or create a sparking/explosion
hazard.
XPower_PP_200_Plus.book Page iv Thursday, October 20, 2005 1:28 PM

Important Safety Information
v
WARNING: Fire hazard
The boosting feature is designed for short term operation only—
less than 4 seconds. Operating the boosting feature for more than 4
seconds may cause damage to the unit. Allow the XPower
Powerpack 200 Plus to cool down for at least 3 minutes after each
boost.
WARNING: Fire hazard
Do not leave the compressor unattended while operating. The
compressor is designed for short term operation only. Operation of
the compressor over an extended period of time will cause the
compressor unit to overheat and may cause damage. Allow the
compressor to cool down for 10 minutes after each 10 minutes of
continuous operation.
XPower_PP_200_Plus.book Page v Thursday, October 20, 2005 1:28 PM

Important Safety Information
vi
Precautions When Working With Your
Vehicle Battery
1. Follow all instructions published by the battery
manufacturer and the manufacturer of the equipment in
which the battery is installed.
2. Make sure the area around the battery is well-ventilated.
3. Never smoke or allow a spark or flame in vicinity of the
engine or batteries.
4. Be careful not to drop a metal object on the battery or
allow a metal tool to simultaneously touch the positive
and negative cable ends or battery terminals. It might
spark or short-circuit the battery or other electrical parts
and cause an explosion.
5. Remove personal metal items such as rings, bracelets,
necklaces, and watches when working with a lead-acid
battery. A lead-acid battery produces a short-circuit
current high enough to weld a ring or other similar
objects to metal, causing a severe burn.
6. If you need to remove a battery, always remove the
positive terminal from the battery first. Make sure all
accessories are off so you don’t cause an arc.
7. Someone should be within range of your voice, or close
enough to come to your aid when you work near a
lead-acid battery.
8. Have plenty of fresh water and soap nearby in case
battery acid contacts skin, clothing, and/or eyes.
9. Wear complete eye protection and clothing protection.
Avoid touching your eyes while working near batteries.
WARNING: Risk of Explosion, Fire or Burns
XPower_PP_200_Plus.book Page vi Thursday, October 20, 2005 1:28 PM

Important Safety Information
vii
10. If battery acid contacts skin or clothing, wash
immediately with soap and water. If acid enters your
eyes, immediately flood them with running cold water for
at least twenty minutes and get medical attention
immediately.
11. Keep a supply of baking soda on hand in the area of the
batteries. Baking soda neutralizes lead-acid battery
electrolyte.
XPower_PP_200_Plus.book Page vii Thursday, October 20, 2005 1:28 PM

Important Safety Information
viii
Precautions for Using Rechargeable
Appliances
Most rechargeable battery-operated equipment use a separate
charger or transformer that is plugged into an AC receptacle
and produces a low voltage charging output.
Some chargers for rechargeable batteries can be damaged if
connected to the XPower Powerpack 200 Plus.
Do not use the following with the XPower Powerpack 200
Plus:
• Small battery-operated appliances like flashlights, razors,
and night lights that can be plugged directly into an AC
receptacle to recharge.
• Some chargers for battery packs used in hand power
tools. These affected chargers display a warning label
stating that dangerous voltages are present at the battery
terminals.
CAUTION
The output of the XPower Powerpack 200 Plus inverter is non-
sinusoidal.
Note:If you are unsure about using your rechargeable
appliance with the XPower Powerpack 200 Plus, contact the
equipment manufacturer to determine the rechargeable
appliance’s compatibility with the modified sinewave (non-
sinusoidal) AC waveform.
XPower_PP_200_Plus.book Page viii Thursday, October 20, 2005 1:28 PM