XL-SEAT XLS-DRGO04R User manual

XL-SEAT
INSTALLATION MANUAL
XLS-DRGO04R
DODGE DURANGO 2004-2009
PASSENGER

XL-SEAT 2004-2009 DODGE DURANGO PASSENGER p. 2
PLEASE NOTE THAT THE PICTURES IN THIS MANUAL WERE TAKEN DURING AN INSTALLATION ON THE
DRIVER SIDE. HOWEVER, THE INSTALLATION PROCEDURE IS THE SAME ON THE PASSENGER SIDE.
1- Disconnect the battery. Unbolt the three (3) bolts that secure the back part of the
seat to the floor of the vehicle. Remove the shrouds from the ‘’B’’ pillar.
2- Install adaptor # XLS-DRGO04R-02. To do so, start by unclipping the wire harness.
Position the adaptor onto the ‘’B’’ pillar. Use the hole where the wire harness was
attached as a reference point. Secure the adaptor in place using six (6) self-tapping
screws.
3- Screw the “Allen screw” (cone point socket set screw) into adaptor # XLS-DRGO04R-
02. Temporarily reinstall the lower ‘’B’’ pillar shroud so that it touches the socket
screw. Using a hammer and something to protect the surface of the shroud, gently
tap the shroud over the socket screw. Remove the shroud and drill a 3/8’’ hole thru
the shroud using the mark left by the socket screw as a reference point. Remove the
socket screw and reinstall the lower and the upper ‘’B’’ pillar shrouds.

XL-SEAT 2004-2009 DODGE DURANGO PASSENGER p. 3
4- Install floor adaptor # XLS-DRGO04R-01. To do so, lift the back of the seat to allow the
adaptor to slide under the driver’s seat. Use the original floor bolts to position the
adaptor in place. NOTE: Do not fully tighten the floor bolts at this point.
5- Attach adaptor # XLS-DRGO04R-03 to adaptor # XLS-DRGO04R-02, previously
installed in step 2. Use a 3/8’’x 3/4‘’ bolt. Install the XL-SEAT onto the floor adaptor.
Secure the bottom of the XL-SEAT with a 3/8’’x 3/4‘’ bolt. Attach the top to adaptor
# XLS-DRGO04R-03 using two (2) 5/16’’x 3/4‘’ bolts. Secure the motor to the floor
adaptor using a 1/2’’x 1 1/4’’ shoulder bolt. (The pictures may differ from the actual
vehicle.)
6- Proceed with the installation of the electrical wiring for the XL-SEAT. Follow the
instructions found in the attached document entitled: ELECTRICAL INSTALLATION FOR
XL-SEAT.
7- Install the safety guard over the motor. Use a self-tapping screw to hold the guard in
place.

XL-SEAT 2004-2009 DODGE DURANGO PASSENGER p. 4
8- Install the XL-SEAT transfer board. NOTE: The XL-SEAT transfer board has adjustment if
needed. Lift off the cushion. Unbolt the four (4) flat head bolts and relocate the
board to the desired position and secure it in place using the four. Once you have
completed reinstall the cushion.
9- Final inspection:
Make sure all bolts are all properly fastened.
Make sure that XL-SEAT works well with and without a passenger.
Make sure the door closes properly.
(Note: It is normal for the XL-SEAT to touch the door panel trim.)
Make sure the safety guards are fastened in place.
For technical support call 866.641.0419 or email [email protected]
Please have the serial number of the unit on hand before placing your call.

XL-SEAT 2004-2009 DODGE DURANGO PASSENGER p. 5
ELECTRICAL INSTALLATION FOR XL-SEAT
1. Thread the lead power cable (red +) under the doorstep moulding and thru the
firewall. WARNING: Pass thru a grommet in the firewall to prevent the cable from
chaffing.
2. Install the circuit breaker near the battery and then
connect the battery to the circuit breaker.
3. Attach the ground wire (black -) to the vehicle’s frame,
under the doorstep moulding using a self tapping screw.
(NOTE: It is preferable to locate it in a spot where the sheet
metal is doubled-up to insure a better ground.)
4. Connect the power cable (red+) and the ground cable
(black -) to the electronic module (black box). Place the
electronic module under the seat and secure it in place
using “Velcro”. Secure all the wires in a loom. Reconnect
the battery.
5. Thread the flat hand held control wire (black telephone
wire) under the doorstep molding and up under the dash. Secure the
wire in place under the dash with a tie wrap and secure the hand
held control on the dash using “Velcro”.
WARNING: Place the hand held control in a safe place so that the
door does not risk cutting off the wire.

XL-SEAT 2004-2009 DODGE DURANGO PASSENGER p. 6
RED = 12V POWER SUPPLY
BLACK = GROUNDED TO THE
CHASSIS
ELECTRICAL BOX CONNECTIONS
XL-SEAT
ALONE
TWO YELLOW WIRES
TO THE XL-SEAT
ACTUATOR
GREY WIRE TO THE PENDANT
CTRL BOX: EW-CBX-01
PENDANT: EW-CON-04
RED = 12V POWER SUPPLY
BLACK = GROUNDED TO THE
CHASSIS

XL-SEAT 2004-2009 DODGE DURANGO PASSENGER p. 7
WARNING DECALS
After completing the installation of the XL-SEAT, please take the time to install the
warning decals. NOTE: The surface must be clean, dry and an ambient temperature for
the sticker to stick to the surface.
Start by locating a position to install the decals.
Clean the surface with the provided alcohol swab.
Peel off the backing of the sticker and then stick it to the cleaned surface.

XL-SEAT 2004-2009 DODGE DURANGO PASSENGER p. 8
TROUBLESHOOTING
PROBLEM
POSSIBLE CAUSES
XL-SEAT
will not run
Bad electrical connections. Check and clean corrosion from all
connections including the car’s battery cable connections.
Hand pendant wire problem. Check hand pendant wire to
make sure it is properly plugged. Check the wire for any cuts.
If so, replace the wire.
Burnt out switch. Replace pendant.
Bad connection. Check the electronic module under the seat.
Make sure that all the wires are properly connected.
Burnt out electronic module. Contact Adapt Solutions for
replacement module.
Burnt out actuator. Replace actuator.
Power Loss. The XL-SEAT motor is not getting adequate
electrical power because of a loose connection. Check the
XL-SEAT connections for tightness and corrosion
(especially the ground connection).
A partially discharged battery in the vehicle. Check the car’s
battery by trying the car lights or checking the voltage with a
voltmeter (should read 13.2 volts). Clean the car battery posts
and cable clamps thoroughly (remove the battery clamps off
the battery posts and clean them with a wire brush designed
for that purpose). Coat the connection with anticorrosion
spray once reassembled. An automotive battery may be weak,
having enough power to start the car but not enough power
for continuous use.

XL-SEAT 2004-2009 DODGE DURANGO PASSENGER p. 9
ADAPT-SOLUTIONS #1 LTD.
3 YEAR LIMITED WARRANTY
Adapt-Solutions # 1 Ltd. (Adapt Solutions), warrants to the original purchaser of an XL-SEAT that the
equipment is free from defects in material and workmanship for a period of three years from date of
purchase.
During the first year of the warranty, Adapt Solutions will supply the replacement parts as well as a pre-set
monetary amount (determined by Adapt Solutions) for the repair if a defect in materiel or workmanship is
discovered. Labor claims must be approved by Adapt Solutions and an authorisation number (RMA) will
be given. Labor claims must be submitted within six (6) weeks of receiving the RMA to be processed. After
the initial year of this warranty, only parts and components are covered. This warranty does not cover
labor and other services after the initial year. Freight and other related repair charges will be the
responsibility of the original purchaser.
The only remedy for a defect in one of Adapt Solutions products shall be the repair or the replacement, at
the discretion of Adapt Solutions, of the defective part or component. If repair or replacement is not
commercially practical or cannot be timely made, Adapt Solutions may decide to refund the purchase
price of the equipment (XL-SEAT) instead of repairing or replacing the original equipment.
In no event shall Adapt Solutions be responsible for indirect, incidental or consequential damages,
whether such damages arise from claims based on contract, warranty, tort (including negligence), strict
liability or product liability.
All implied warranties, including any warranty of merchantability or fitness for a particular purpose, are
limited in their duration to the length of the warranty stated above for the affected component.
This warranty is to the original purchaser only, and excludes product damage due to installation error,
product misuse, product abuse, accidents, physical damage, damage in shipment, modifications not
made by Adapt Solutions, or repairs undertaken by anyone other than authorized distributors.
To obtain warranty parts and/or reimbursement, you must follow these procedures:
1. Obtain warranty authorization (RMA number) by calling your local Adapt Solutions dealer or Adapt
Solutions directly at 866-641-0419.
2. Return the faulty Adapt Solutions component/equipment, freight prepaid, to the address provided
by your Adapt Solutions dealer or Adapt Solutions with proof of purchase.
Adapt Solutions will pay for shipping back to the purchaser within the continental United States and
Canada if a defect in materiel or workmanship is discovered. Return freight and repair charges will be the
responsibility of the purchaser if the problem is not covered by warranty.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to
state/ province to province. Adapt Solutions specifically does not authorize any person to extend the time
or scope of this warranty. For further information regarding this limited warranty, please contact us by
calling 1-866-641-0419 or by writing at the following address:
Adapt Solutions / Warranty Department
145 Damase-Breton
St-Lambert-de-Lauzon, Québec
G0S 2W0 Canada