XtraVac CM360 Application guide

XtraVac CM360 Chamber Machine Operation and Parts Manual
XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM360 Chamber Machine + [phone] [email protected]
1
XtraVac CM 360
Safe Operation Practices
General Operation
．Read, understand, and follow all instructions in the manual and on the machine before
starting. Keep this manual in a safe place for further and regular reference and for ordering
replacement parts.
．Only allow people who familiar with the instructions to operate the machine. Be sure to
know controls and how to stop the machine quickly.
．Do not put your hands near moving parts.
．Remove all obstacles, which may interfere with the machine functions.
．Clear the work area such as electrical wires, gloves, knives etc.
．Be sure that everyone else is clear of your work area before operating the machine.
．Do not sit nor stand on the machine.
．Be sure turn off the machine after your work is finished. Never leave a running machine
unattended.
．Always disconnect and wait until the machine has cooled before doing any maintenance.
．Do not wear loose fitting clothes or jewelry as they may get caught in moving parts of the
machine.
．Please wear security shoes, to avoid injury caused by moving the machine or objects falling
from the machine.
．Never exceed the time limit to seal, which is suggested by the manufacturer. This is to avoid
any damage that may be caused to the sealing bars and to reduce the risk of fire in the
machine.
．Never touch the sealing bars after they have been used, this will avoid corporal burns. Wait a
few minutes to let the machine cool down before touching.
．Make sure the sealing bars are well installed in their “Guide Blocks” before starting package.
．Never incline the machine more than 30 degrees, it may tip over and hurt someone seriously.
Your responsibility
This machine should only be operated by personal who can read, understand and respect
warnings and instruction regarding this machine in the owners manual.

XtraVac CM360 Chamber Machine Operation and Parts Manual
XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM360 Chamber Machine + [phone] [email protected]
2
Content
Chapter 1：Safety precautions
1.1 Precautions of transportation, installation and packing
1.2 Precautions before and after machine starting
Chapter 2：Overall description of the machine
2.1 Features of the machine
2.2 Function of the machine
2.3 Product proper for this machine
2.4 Usage life of the machine
2.5 Marking location and content description
2.6 Specification of the machine
Chapter 3：Function description of the pushbuttons on
the panel
Chapter 4：Instructions of operation, maintenance and
troubleshooting
4.1 Operation sequence
4.2 Maintenance
4.3 Troubleshooting
Chapter 5：Related environment and accessories of the
machine
5.1 Accessory
5.2 Airborne noise level
5.3 Storage condition
5.4 Operation environment

XtraVac CM360 Chamber Machine Operation and Parts Manual
XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM360 Chamber Machine + [phone] [email protected]
3
V1.02
Chapter 1：Safety precautions
1.1 Precautions of transportation, installation and packing
1.1.1 Preparations before installation
1.1.1.1 Power requirement:
Voltage: Look at the nameplate
Current: Look at the nameplate
Frequency: 50/60Hz
Phase: 1Ø
1.1.1.2 Installation requirement
1.1.1.2.1 Prevent to install the machine in the environment full of dust and corrosive
atmosphere with acid and alkali.
1.1.1.2.2 Prevent to install the machine in the environment with abnormal vibration.
1.1.1.2.3 Prevent to install the machine under direct sunlight or near vapor. Such will
affect its vacuum degree.
1.1.1.2.4 Don’t install the machine in the potentially explosive atmosphere.
1.1.1.2.5 Installation space includes the requirement of the operator and machine
Length × Width × Height = 1.5m×1.5m×2.5m

XtraVac CM360 Chamber Machine Operation and Parts Manual
XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM360 Chamber Machine + [phone] [email protected]
4

XtraVac CM360 Chamber Machine Operation and Parts Manual
XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM360 Chamber Machine + [phone] [email protected]
5
1.1.2 Preparations during transportation
1.1.2.1 The weight of this machine is 80kg, so that the loading capacity of any handling
device is recommended to be more than 150kg. If you are not sure of the safe
loading capacity, please contact the manufacturer of such handling device. If the
situation is clearly understood, don’t try to handle the machine by yourselves.
1.1.2.2 Either by lifting or by handling, it’s necessary to check the balance carefully in
advance.
1.1.2.3 The work of lifting or by handling should be carried out by means of qualified
operator.
1.1.2.4 During machine handling, any people or car is not allowed to approach the
surrounding of the machine.
1.1.2.5 During handling, notice that whether there is any person or barrier on the handling
path and the surrounding of the machine. If it is, clear it before machine handling.
1.1.3 Precautions during packing
1.1.3.1 Packing material: cardboard box.
1.1.3.2 Packing sequence: Open the cardboard box and put the machine covered with
plastic film into the box. Next, put vibration-absorbing board around the machine.
Then, close the box and seal with tape. At last, bind it with pp stripes.
1.2 Precautions before and after machine starting
1.2.1 Precautions before machine starting
1.2.1.1 Before using this machine, read and realize the contents of this manual in detail.
1.2.1.2 Check that whether the voltage is correct.
1.2.1.3 Confirm that whether the electric power and its rating is sufficient.

XtraVac CM360 Chamber Machine Operation and Parts Manual
XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM360 Chamber Machine + [phone] [email protected]
6
1.2.1.4 Check that whether all the safety related devices are normal, and notice that whether
anyone within the danger zone.
1.2.1.5 Visual check that whether all mechanical and electric parts are normal, and also
notice that whether the surrounding environment is clean.
1.2.1.6 Sequences of power on:
1.2.1.6.1 Turn on the factory power.
1.2.1.6.2 Turn on the main switch of the machine.
1.2.2 Precautions after machine starting
1.2.2.1 Confirm that whether the display is correct.
1.2.2.2 Confirm that whether the sound coming from pump running is normal.
1.2.2.3 Make sure that whether the pressing bar of the upper lid is released.
1.2.2.4 Make sure that the opening angle of the upper lid is about 60º.
1.2.2.5 Wear safety shoes, protection clothes and mask to ensure safety and hygiene of the
operator.

XtraVac CM360 Chamber Machine Operation and Parts Manual
XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM360 Chamber Machine + [phone] [email protected]
7
Chapter 2：Overall description of the machine
2.1 Features of the machine
2.1.1 The machine main body is made of stainless steel with features of pretty appearance,
well endurance and easy cleaning.
2.1.2 The machine adopts high vacuum pump specific for food packaging and micro-
computerized auto control system with 10 sets of friendly memory function and
independent display.
2.1.3 It is adequate for any processing factory.
2.2 Function of the machine
2.2.1 Keep food fresh, original taste, anti-septic
2.2.2 Extend the preservation limit.
2.2.3 Prevent humidity and stain on electronic and ironmongery components.
2.2.4 It is proper for contents of solid, powder or liquid.
2.3 Product proper for this machine
2.3.1 Meat, seafood, agriculture products, dehydrated food, herbs, vegetarian food, pickles
and spices.
2.3.2 Electronic components, ironmongery components, medical equipment, powder and
flavoring

XtraVac CM360 Chamber Machine Operation and Parts Manual
XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM360 Chamber Machine + [phone] [email protected]
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2.4.1 Nameplate: stuck on the right/upper side of the machine
2.4.2 Warning sign: stuck on the rear side of the machine

XtraVac CM360 Chamber Machine Operation and Parts Manual
XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM360 Chamber Machine + [phone] [email protected]
9
2.5 Specification of the machine
Type Xtra Vac360LR
Machine dimension 655*495*428mm
Vacuum chamber
dimension
600*376*134mm
Sealing line dimension 360mm* 2
Optional accessory Nitrogen filling function
Machine weight 70 kg
Motor 0.5 kW
Heater 0.9 kW
Available bag length
470mm

XtraVac CM360 Chamber Machine Operation and Parts Manual
XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM360 Chamber Machine + [phone] [email protected]
10
Chapter 3：Function description of the pushbuttons on the
panel
STOP
K
J
I
H
G
F
EDCBA
Ｐ
CAN
Ｐ
REPROG
057
058
A Memory set display (10 sets)
B Vacuum time display
C Nitrogen filling time display
D Sealing time display
E Cooling time display
F Memory release key
G Memory input key
H Reserved key
I E-stop key
J Time increase key
K Time decrease key
057 Power switch
058 Vacuum gauge

XtraVac CM360 Chamber Machine Operation and Parts Manual
XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM360 Chamber Machine + [phone] [email protected]
11
3.1 Memory set display(A): display the current memory set (e.g. ”3” means the 3rd set)
3.2 Vacuum time display(B): display the current setting of vacuum time (unit: 1/s)
3.3 Nitrogen filling time display(C): display the current setting of nitrogen filling time
(unit: 1/s)
3.4 Sealing time display(D): display the current setting of sealing time (unit: 0.1/s)
3.5 Cooling time display(E): display the current setting of cooling time (unit: 0.1/s)
3.6 Memory release key(F): press key for modifying memory function
3.7 Memory input key(G): press key for locking memory function
3.8 Reserved key(H): key reserved for further use.
3.9 E-stop key(I): make timing function stop, and release the upper lid.
3.10 Time increase key(J): press key for time adding
3.11 Time decrease key(K): press key for time reducing
3.12 Power switch(057): switch for turning on the electric power
3.13 Vacuum gauge(058): display the vacuum situation
3.14 Sequence of trial run:
3.14.1 Connect the power.
3.14.2 Packaging test:
(A) Test the sealing temperature and adjust the sealing time in accordance with Chapter 3
page 10(D).
(B) Test the vacuum degree and adjust the vacuum time in accordance with Chapter 3 page
10(B).
3.14.3 If everything is OK, operate the machine according to the instructions in Chapter 4
for normal production.

XtraVac CM360 Chamber Machine Operation and Parts Manual
XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM360 Chamber Machine + [phone] [email protected]
12
Chapter 4：Instructions of operation, maintenance and
troubleshooting
4.1 Operation sequence:
4.1.1 Press power switch (057), then the indicator of the display screen is lit.
4.1.2 Press “memory release” key, then the display screen starts flashing.
4.1.3 Press “↑” or “↓” to input set number and time.
4.1.4 Then, press “Memory input” key to set program. After that, start packaging process.
4.1.5 If it’s necessary to stop or change program memory function during vacuum or sealing
process, press E-stop key (I) to achieve it. Only press the upper lid will re-start the
normal process.
4.2 Maintenance:
4.2.1 Cleaning of vacuum chamber
4.2.1.1 If the working process is finished, use clean and wet cloth to wipe the vacuum
chamber and sealing set.
4.2.2 If the heat-resistance cloth on the heater is damaged, please replace it immediately.
4.2.3 Change the oil of the vacuum pump for every 300 hours. If the packaged product is full
of juice, shorten the oil replacing cycle time. Also check the oil level from oil sight
glass every week. Oil capacity should be kept at least two-thirds of total amount. If the
oil is dirty, please replace it immediately.
4.2.4 Recommended vacuum oil: BP Engergol RC 100, Esso Nuto H 100, Mobil Rarus 427.

XtraVac CM360 Chamber Machine Operation and Parts Manual
XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM360 Chamber Machine + [phone] [email protected]
13
4.2.5 The disposal of discarded material should be in accordance with the local environmental
regulations.
4.2.6 Detail drawing of the oil pump
1. Oil filling hole
2. Oil sight glass
3. Oil draining hole
4.3 Troubleshooting
Situation Reason Measure
Sealing line is not
complete
Heat-resistance cloth is
damaged
Replace it
Poor sealing on bag mouth Heating wire is burned Replace it
Insufficient vacuum Vacuum oil is not enough
Oil quality becomes worse
Rubber gasket is damaged
Fill it
Replace it
Replace it

XtraVac CM360 Chamber Machine Operation and Parts Manual
XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM360 Chamber Machine + [phone] [email protected]
14
Chapter 5：Related environment and accessories of the
machine
5.1 Accessory:
5.1.1 Standard accessory:
5.1.1.1 Heat-resistance cloth: 1 piece
5.1.1.2 Heating wire: 2 pieces
5.1.2 Optional accessory
5.1.2.1 Nitrogen filling function
5.1.2.2 Nitrogen container: 6000 liters.
5.1.2.3 High pressure hose: inner diameter 7.5 mm
5.1.2.4 Solenoid valve for nitrogen filling: 7 mm
5.2 Airborne noise level: 79 dB(A)
5.3 Storage condition:
5.3.1 Temperature: 0-45ºC
5.3.2 Humidity: 20-95 %RH
5.4 Operation environment
5.4.1 Temperature: 0-45ºC
5.4.2 Humidity: 20-95 %RH
5.4.3 Attitude: 0-1000 m sea level.
5.4.4 Space requirement:
5.4.4.1 It’s necessary to provide enough space for heat emission, handling and maintenance.
5.4.4.2 The machine should be installed in separation of others. Do not too close.

XtraVac CM360 Chamber Machine Operation and Parts Manual
XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM360 Chamber Machine + [phone] [email protected]
15

XtraVac CM360 Chamber Machine Operation and Parts Manual
XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM360 Chamber Machine + [phone] [email protected]
16
Xtra Vac360LR
No Description Part Number No Description Part Number
02 Foot pad XVT466707 22 PE pad XVT462166
04 Gland XVT463016 23 Fixing nut XVT462167
05 Upper lid XVT467837 24 Rubber pad XVT466522
06 Hex. Screw XVT467838 25 screw XVT467839
06-1 Hex. Screw XVT467821 26 connector XVT468004
07 Long Hinge XVT467822 27 Round head screw XVT468005
07-1 Short Hinge XVT467823 28 PE pad XVT462443
07-2 Touch plate for Limit Switch XVT467824 29 Rubber pad XVT468001
08 Pin XVT467826 30 Air bag support XVT467841
09 E-Circlip XVT467825 31 Round head screw XVT468005
10 Pin XVT70982 32 U-shape board XVT458061
11 Hex. nut XVT467825 U-shape board XVT458062
11-1 Hex. Screw XVT467829 33 Flat washer XVT467830
12 Spring washer XVT72931 34 Round head screw XVT75518
13 Flat washer XVT76778 35 Air bag XVT466403
14 Spring washer XVT70835 36 Air bag cover XVT467844
15 Round head screw XVT458060 37 Round head screw XVT76170
15-1 Inner Hex. Screw XVT75514 38 Press wire plate XVT464564
16 Rubber gasket XVT466421 39 Round head screw XVT468005
17 PE pad XVT467834 40 Heating unit XVT466401
18 Sealing support XVT75563 40-1 Teflon Tape XVT456315
19 Inner Hex. Screw XVT75514 41 Heating wire XVT456316
19-1 T-Nut XVT467832 42 Teflon Tape XVT456315
19-2 Seal XVT467877 43 Hex. Nut XVT467850
20 Sealing pad XVT456318 44 Flat washer XVT460654
21 O-ring XVT457473 45 Rubber pad XVT466707

XtraVac CM360 Chamber Machine Operation and Parts Manual
XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM360 Chamber Machine + [phone] [email protected]
17
XtraVac360LR
No Description Component No. No Description Component No.
46 Inner Hex. Screw XVT467851 70 Pump complete 110V XVT65823
47 Spring XVT467852 Pump complete 220V XVT77387
48 Hex. nut XVT467853 110V Motor XVT70642
49 Limit switch XVT464113 220V Motor XVT69867
50 Flat head screw XVT467854 71 Board XVT467848
51 Turnbuckle XVT467855 72 Back cover XVT467849
52 Nipple XVT467856 73 Round head screw XVT465889
53 Tube bundle XVT467857 74 Gland XVT463016
54 Pipe. XVT467858 75 Panel frame XVT458073
55 Tube bundle XVT467857 76 Vacuum gauge XVT458078
56 Nipple XVT467860 77 Power switch XVT458317
57
Plastic steel connector XVT467861 78 Immerse head screw XVT70860
58 Bending pipe XVT467862 79 Cover film XVT459087
59
Air inlet solenoid valve XVT458053 80 Aluminum plate XVT73958
60 Nipper XVT467860 81 PCB XVT456320
61
Tri-piping connector XVT467864 82 Upper lid fixing plate XVT467859
62 Nipper XVT467860 Optional Gas Flush Kit XVT466392
63 Transformer(110V) XVT456308 83 Round head screw XVT467873
Transformer(220V) XVT462627 84 Flat washer XVT467874
64 Relay XVT459707 85 O-ring XVT467863
64-1 Relay support XVT67389 86
Nitrogen filling tube XVT467876
65
Plastic steel connector XVT467867 87 Fixing XVT467877
66
Sealing solenoid valve XVT76779 88 O-ring XVT462511
67
Plastic steel connector XVT468460 89 Sealing contactor XVT460577
68 power supply XVT456321 90 Wires / 12P XVT464742
69 Immerse head screw XVT467868 91 Wires / 2P XVT464743

XtraVac CM360 Chamber Machine Operation and Parts Manual
XtraVac Packaging Machines 419 E. 11th Ave. North Kansas City, MO 64116 USA
CM360 Chamber Machine + [phone] [email protected]
18