Xtreme Polishing Systems Mammoth800 User manual

1211
2200 NW 32ND ST. POMPANO BEACH, FL 33069 TOLL FREE [phone] • FAX [phone]
XTREME • POLISHING • SYSTEMS
Product Code
* Mammoth800
FLOOR • GRINDING • MACHINE
MAMMOTH

21
Xtreme Polishing Systems
Floor Grinding Machine Instructions
Contents
Operators Safety Instructions .....................................................1-2
Machine Structure...............................................................................3
Machine Parts.........................................................................................4
Machine Features.................................................................................5
Machine Operation Procedures................................................6
Troubleshooting....................................................................................7-9
Coating Removal Process.............................................................10
Before Operation when receiving the machine:
1. When the machine is received, carefully inspect parking and if damage is evident. Keep shipping carton should
there be a need for additional inspection.
2. If damage is detected contact the freight company and Xtreme Polishing Systems, Customer Service
Department.
3. Unpack the power cord and connect it to a suitable power outlet.
4. Attach grinding metals and polishing pads as needed.
*This manual is subject to change without notice.
www.facebook.com/xtremepolishingsystemswww.youtube.com/user/XtremePolishing
[email protected]
2200 NW 32nd Street #700
Pompano Beach, FL 33069
[phone]www.xtremepolishingsystems.com
AN AMERICAN GRINDER COMPANY
This book has important information for the use and safe operation of this machine. Failure to read this book
prior to operating or attempting any service or maintenance procedure to your Mammoth could result
in injury to you or other personnel, damage to the machine or to other property could occur as well.
You must have training in the operation of this machine before using it. If your operator(s) cannot read this
manual, please have it explained fully before attempting to operate this machine. All directions given in this
manual are as seen from the operator’s position at the rear of the machine.

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Manual - Mammoth
Thank you for choosing the MAMMOTH grinding machine, designed with unique double gear-driven
planetary, it is the best in the industry and it offers a three (3) or four (4) head option. This three
phase / 220 volt machine can reach a speed of 1800 rpm. It’s aluminum alloy gear box has both
high reliability and stability. It covers a grinding area of 800mm / 32” in., and meets demands of
large construction areas. This manual provides you information about the three (3) and four (4) head
MAMMOTH, including; how to wire it correctly, how to adjust a new machine, how to repair it
in case of problems, how to test it and so on. Please read this manual carefully.
DUST COVER
OUTLET PLUG
FRONT WHEEL
Delivery Inspection
Each machine would have strictly quality control and test, after receiving the machine, please check it by steps as
below:
• Please check if the paint on the surface of the machine have peeled off
• Please check if any button or part have loosened
• Please check if the machine has been in accordance with what you bought.
WARNING
• Not do the conductor arrangement during electric implementation Voltage input point should apply leakage
protection device
• Use national standard six square three cores cable and check the status of its insulation
ATTENTION
• Operating process must ensure that the motor, operation control part shall not be wet phenomenon
• Operating process to avoid water splashing water on the motor and electrical box
• Immediately stop the machine and cut off power supply when something unusual happen
• During the operating process, make sure the cable and grinder keep space with each other
• Make sure installation of abrasives right and stable
• Do reset action when failure happens on inverter
Warning & Attention

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Manual - Mammoth
Machine Structure
Model Grinding Area Inverter Amps Weight Voltage
Mammoth 800mm 15KW 30A 500KG 3 Phase 220V / 380V / 460V

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Manual - Mammoth
NO 1 Handle Base
No. Name
NO 2 Folding Panel
NO 3 Electrical Box
NO 4 Magnetic Base for Folding Panel
NO 5 Hand Adjust Bottom Pane
NO 6 Water Tank
NO 7 Weight - 1
NO 8 Weight - 2
NO 9 Bracket Fixing Axle
NO 10 Pressure Adjust Motor
NO 11 Frame For Pressure Adjust Motor
NO 12 Weight Bushings
NO 13 Weight Components - 3
NO 14 Weight Components - 4
NO 15 Weight Components - 5
NO 16 Split Frame
NO 17 Main Frame
NO 18 Screw Cover
NO 19 Weight
NO 20 Gas Spring
NO 21 Wheels
NO 22 Key Pin
NO 23 Shaft
NO 24 Sub Frame
Machine Parts

65
Machine Features:
All gears are designed with both high strength and a high precision helical gear, the box is built by a precision CNC
machine & composed of high strength aluminum alloy, three coordinate detection ensures the service life of the ma-
chine. The machine can be used with or without water, it runs with a high frequency Schneider inverter; and has a
15 H.P. motor, yielding the machine 650 lbs. of head pressure. This machine is counter rotating planetary and is
built to maximize performance, increase the overall machine longevity, and maximize diamond tooling endurance.
Manual - Mammoth
Humanization DesignsPerfect Space Design Three (3) or Four (4) Planetary Grinding Heads
Wiring & Mechanical Performance Index
Wiring:
In order to make the machine work normally, avoid human error and ensure
the security of operators, please follow wiring as specied below: The selection
of the national certication brand cable should be six square three core cable;
the leakage protection device must be to
ensure the personal safety; Before the machine wiring, check
the wiring insulation integrity; operating personnel
must wear insulated protective shoes; the machine
must be safety grounding circumstances may use;
inspection wiring haven’t a short phase or open
phase phenomenon; check the wiring terminals xing bolt without loosing,
ensure the output voltage and working voltage of machine matches;
connection lines L1, L2, L3 (Note: L1, L2, L3, commonly known as Fire Wire,
in use of order); wiring intact please check again , to ensure the normal
and to prevent short circuit caused by improper wiring or epilepsy
damage and leakage protection device.
Prompt:
For your safety, please make sure that the correct grounding!
The zero line and the bottom line is two different concepts, the
potential to ground zero, zero line to ground voltage is not - must be zero.
Name of index
1. Efciency
2. Operate
3. Reliable
4. Flatness
5. Glossiness
6. Sharpness
Hard Floor
★ ★ ★
★ ★ ★ ★
★ ★ ★ ★ ★
★ ★ ★ ★
★ ★ ★ ★ ★
★ ★ ★ ★ ★
Soft Floor
★ ★ ★
★ ★ ★
★ ★ ★ ★
★ ★ ★
★ ★ ★ ★ ★
★ ★ ★ ★ ★

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Manual - Mammoth
Machine Operation Procedures
1. Check condition of machine before operation, ensure
machine operation control and electric parts without
damp phenomenon, and operation switch knob are in
good condition.
2. Learn construction case, select grinding mode, such as
dry grinding and wet grinding. Make sure no water in wa-
ter tank by dry grinding; connect industrial vacuum by
dust-free construction. Firstly inject clean construction wa-
ter into water tank by wet grinding. Do not inject into too
full water and prevent water from spilling into electric box
when replace abrasive tools under machine titled state.
3. Install abrasive tools: choose matched abrasive tools
according to construction case and construction
procedures. Install abrasive tools correctly and
avoid abrasive tools separating from abrasive
xing part and hurt human or other things
during its operation. When use metal
tools, choose magnetic connection abrasive tools, make
sure tools enter into magnetic disc; when choose screw
connection abrasive tools, make sure tighten nut; when
choose velcro type, make sure correct abrasive connection.
4. Lean machine before abrasive tools installation, support
rubber touch the ground, adjust the operation switch to
close position, and press down and close emergency stop
knob. Replace different connection modes according to
specic abrasive tools. Clear dirt on the magnets before
install magnetic disc; make sure Velcro
stickup when install Velcro disc.
Machine Operation Mode
Machine operation has fan swing operation, straight line running operation and cross running opera-
tion. Different operation mode should be applied in different machine equipments, different construction
conditions and different grinding procedures. Correct application not only can improve construction effi-
ciency, but also improve construction standards, such as straight line running operation can improve the
work efficiency in the later period of grinding procedures on the soft ground; cross running grinding mode
can improve the floor flatness; fan swing operation mode can improve the work efficiency of gap leveling.
Grind floor surface by cross mode, 1/3 of the machine width covers the track of last streak. As fast as possible
begin grinding from the nearest point from the vacuum and gradually move away from it.

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Manual - Mammoth
Troubleshooting
1Machine Fails to
Start
Trouble
No.
Abnormal
Phenomenon
1.improper line connection
2.Unmatched output voltage
3.Machine direction switch is broken
4. Machine speed-control switch is
broken
5.Machine emergency stop switch is
broken
6.Inverter is broken
7.Motor is broken
8. Air switch
9. The grinding plate is jammed by other
things
Cause
2Fails to adjust
machine
frequency
1.Inverter parameters setup error
2.Speed-control potentiometer is broken
3.Short or open circuit of
connecting control line
3Machine
Operation
noise
1.Motor or bearing is in an abnormal
phenomenon
2.lack of lubricants
3.Bearing or drive shaft is broken
4Machine
operation
Migration
phenomenon
1. Move wheel and
grinding plates are not parallel
2.Three grinding plates are not
on the same level surface
3.Unmatched abrasive or different height
of abrasive tools
5Machine
operation
dithering
phenomenon
1. move wheel and
grinding plates are not parallel
2.Three grinding plates are not
on the same level surface
3.Unmatched abrasive or
different height of abrasive tools
4.Gear box xed bolt is loosing
6Unusual LED
data
1.LED digital operator is
broken
1.Check line connection and power input termi-
nal; Make sure power output terminal no phase
open
2.Adjust to matched voltage that agrees with the
supplied machine voltage.
3.Replace broken direction switch
4. Replace broken speed-control switch
5. Replace broken emergency stop switch
6.Repair or replace inverter
7.Repair or replace motor
8. Input ampere should be at least 60A
9. Open the out cover of gear box and check if
there is other things
What To Do
1. Reset inverter parameters
2. Replace potentiometer
3. Replace control line
1.Replace motor or bearing
2.Add lubricants
3.Replace bearing or drive shaft
1.Adjust move wheel bolt to make sure the move
wheel keep the same force on the same at
surface
2.Adjust grinding plates xed bolt to make
sure all three grinding plates
on the same level surface
3.replace same specication and height
Abrasive tools
1.Adjust move wheel bolt to make sure the move
wheel keep the same force on the same at
surface
2.Adjust grinding plates xed bolt to make
sure all three grinding plates on the same level
surface
3.replace same
specication and height Abrasive tools
4.Tighten gear box xed bolt to keep a
proper situation
1.Replace LED digital operator
2.Check and x

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Manual - Mammoth
7Water pipe
blocked
Trouble
No.
Abnormal
Phenomenon
1.Water switch is broken
2.Water pipe and water tank is dirty
3.Water pipe is warping
Cause
8Unusual work
of pressure
adjustable
motor
1.Non-full-phase of power supply
2.Improper line connection or short circuit
3.Open switch is broken
4.Pressure adjustable motor is broken
5.Beyond scope of pressure adjustment
9Electricity
Leakage
phenomenon
1.Wrong line connection
2.Damp phenomenon of electric box
3.Damp motor, low insulation level
10 Abrasive tools
are easy to
drop
down during
operation
1.Unmatched connection of
Abrasive tools and magnetic discs
2.Velcro discs are aging, easily damage
and lose stickup effect
3.Bad atness of work yard or too
fast rotation speed
11 Bad dust
collector effect
1.Dust collector pump is broken
2.Dust proof cover is broken or wrong
installation
12 Oil leakage or
impregnate on
grinding plate
drive shaft
1.Bearing is broken
2.Sealing part is aging
3.debris twist drive shaft
1.Replace water switch
2.Open water tank, clear pipe and tank
3.Replacewater pipe
What To Do
1.Check the power supply
And make sure line connection terminal is rm
2.Replace and check line connection is correct
3.Replace pressure adjustable motor switch
4.Repair or replace pressure adjustable motor
5.Disassemble adjustable bracket, manually read-
just it to its normal state
1.Check the machine is safe grounding wire
2.Keep electric box dry, bake the damp part with
low temperature
3.Look for the professional people to repair
1.Replace matched abrasive tools
2.Replace velcro discs or velcro glues
3.Choose magnetic discs or fasten abrasive tools
installation and reduce rotation speed
1.Replace dust collector pump
2.Replace dust proof cover and make sure correct
installation
1.Replace bearing
2.Replace sealing part
3.Pay attention to machine maintaining, repair
damaged parts resulted by debris twist
13 Different wear
intensity of
abrasives
1.Rubber cushion is aging or broken
2.Three grinding head plates heads is not
on the same level surface
3.Spring cushion is broken
1.Replace rubber cushion
2.Adjust holding bolts to make grinding plates on
the same level surface
3.Replace spring cushion
Troubleshooting

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Manual - Mammoth
14 Big heating on
the machine
motor
Trouble
No.
Abnormal
Phenomenon
1.Unstable input voltage
2.Wrong line connection
3.Loose wiring terminals
Cause
15 Emergency
stop switch
can’t work
normally
1.Emergency stop switch is broken
2.Connection operation control wire is
short circuit or open circuit.
16 Power supply
indication light
is not working
or blinking
1.Indicator light is broken
2.Indicator wire connection terminal is
loose
3.Unstable input voltage
4.Loose wiring terminals
17 Grinding plate
pressure
adjustable
Indicator light
is not working
or blinking
1.Indicator light is broken
2.Indicator wire connection terminal is
loose
3.Grinding plate adjusting switch
error
18 Machine can
not close water
1. Water switch is broken
2. Water pipe is broken
3. Switch is not in the certain place
4. Water tank is broken
1.Adjust to stable power supply point
2.Replace matched Power line connection
3.Fasten wiring terminals and make sure wire
connection point in good condition
What To Do
1.Replace emergency stop switch
2.Replace operation control wire
1.Replace indicator light
2.Tighten wire connection terminal
3.Adjust to stable inputvoltage
4.Fasten wiring terminals and make sure
connection point in good condition
1.Replace indicator light
2.Tighten wire connection terminal
3. Use adjusting switch
correctly
1. Replace water switch
2. Replace water soft pipe
3. Use switch correctly
4. Replace water tank
Troubleshooting

10
Manual - Mammoth
Coating Removal Process
Blade-type tool is designed to remove coatings and start from the side not from the above. Note: do not
spend much time on removing the coating at the same place by blade type tool and
When remove the coating by metal bond tools, keep one half of the machine on the coating and the other
half on the concrete. PCD-metal - This method can make the diamond to grind continuously and keep its sharpness.
Grinding Treatment
Before grinding, check the ground thoroughly to conrm
what necessary measures should be taken including that
clear convex surface objects, use hydraulic to repair dam-
aged concrete, meanwhile use urea or Semi-rigid epoxy
resin to ll connection joints. Firstly try to grind 2- 5
metric meters, then check concrete quality and get
nal effect construction methods. It also lets you know
what tools to use on the surface.
Screws and Other metal objects on the ground
Any convex surface object should be cut off and
hammering into the ground that prevent damaging
the machine tool box. Another way is to pull them
and use the current same quality of concrete to
repair the area.
Consumable Parts
Rubber cushion: It’s mainly to protect the machine under heavy torque use, for example. When machine
grinding with the metal object during construction process, rubber cushion can give machine gear box
adequate protection by its own strength; meanwhile improve the stick force between the grinding tools and
grinding ground; reduce the machine dithering; keep machine stability. Replace promptly the aging and
cracking rubber cushion.
Velcro disk: It’s mainly easy for quick installation and removal of abrasive tools, and generally for the connec-
tion of resin abrasive tools. The velcro will reduce its adhesive ability in prolonged use and result in abrasive
tools slipping off the machine fixing part, and need replace promptly velcro disk or velcro on the disk.
Machine waterproof / dust cover: It’s mainly used for wet grinding, avoid spill water out during construction,
improve the industrial vacuum dust hitting strength, and reduce construction dust in dry grinding. Replace
promptly the damaged waterproof or dust cover.
Rubber Cushion Velcro Disk Water / Dust Proof Cover

12
AN AMERICAN GRINDER COMPANY
XTREME • POLISHING • SYSTEMS
www.facebook.com/xtremepolishingsystemswww.youtube.com/user/XtremePolishing
[email protected]
2200 NW 32nd Sreet #700
Pompano Beach, FL 33069
[phone]www.xtremepolishingsystems.com