Xtreme Power 65061-XP Original instruction manual

7 TON ELECTRIC HYDRAULIC LOG SPLITTER
SAVE THIS MANUAL: KEEP THIS MANUAL FOR SAFETY WARNINGS, PRECAUTIONS, ASSEMBLY,
OPERATING, INSPECTION, MAINTENANCE AND CLEANING PROCEDURES. WRITE THE PRODUCT’S
SERIAL NUMBER ON THE BACK OF THE MANUAL NEAR THE ASSEMBLY DIAGRAM (OR MONTH
AND YEAR OF PURCHASE IF PRODUCT HAS NO NUMBER).
OWNER’S MANUAL AND SAFETY INSTRUCTIONS
ITEM: 65061-XP
FOR QUESTIONS PLEASE CALL OUR CUSTOMER SUPPORT: (909) 628 0880 MON-FRI 9AM TO 3PM PST

IMPORTANT SAFETY INFORMATION
1
KEEP GUARDS IN PLACE and in working order.
KEEP WORK AREA CLEAN.Cluttered areas and benches invite accidents.
DO NOT USE IN AN DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations, or
expose them to rain. Keep work area well lit.
KEEP CHILDREN AWAY. All visitors should be kept a safe distance from work area.
DON’T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
USE THE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed.
WEAR PROPER APPAREL. Do not wear loose clothing, neckties, rings, bracelets, or other jewelry which
may get caught in moving parts. Nonslip footwear is recommended. Tie long hair back.
ALWAYS USE SAFETY GLASSES. Also use a face or dust mask if cutting operation is dusty. Everyday
eyeglasses only have impact resistant lenses, they are NOT safety glasses.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow
instructions for lubricating and changing accessories.
DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits, cutters, and
the like.
REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before plugging
in.
USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommended accessories.
NEVER STAND ON TOOL. Serious injury can occur if the tool is tipped or if the cutting tool is unintentionally
contacted.
NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF
DO NOT OPERATE WITH ANY GUARD THAT IS DISABLED, DAMAGED, OR REMOVED. Keep guards
in place and in good working order.
Wear ANSI-approved safety goggles under full face shield, heavy-duty work gloves and steel-toe work
boots during use.
Crushing hazard. Never place hands or feet between the log and splitter wedge or between the log and the
ram during the forward or reverse stroke.
DO NOT OVERREACH. Keep proper footing and balance at all times.
GENERAL SAFETY WARNINGS
Read all safety warnings and instructions. Failure to follow the warnings and instructions may
result in electric shock, re and/or serious injury. Save all warnings and instructions for future
reference.
The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible
conditions and situations that may occur. It must be understood by the operator that common sense and
caution are factors which cannot be built into this product, but must be supplied by the operator. Read
carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to
follow the safety rules and other basic safety precautions may result in serious personal injury.

IMPORTANT SAFETY INFORMATION
2
Never place hands or body near a hydraulic uid leak or check for a leak with hands or other body parts.
High-pressure uid can be forced under the skin resulting in serious injury.
Never split a log that contains any foreign materials such as nails for example.
CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should
be carefully checked to determine that it will operate properly and perform its intended function check for
alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
Do not use the splitter on logs longer than 20.5” or with a diameter greater than 10”.
Hold the rounded, bark side of logs when loading or positioning, never the ends. Never place hands or
any body parts between a log and any part of the log splitter.
Never load or unload logs while the ram is moving.
Do not attempt to split logs across the grain. Doing so will damage the log splitter and could cause pieces
of log to be rojected outward, injuring the operator or bystanders.
Never attempt to split more than one log at a time. A piece of log can unexpectedly be thrown from the
machine, causing severe personal injury.
Remove split logs away from the log splitter immediately. Split logs left near the log splitter are a tripping
hazard.
The use of accessories or attachments not recommended by the manufacturer may result in the risk of
injury.
Set up and operate only on a at, level, dry and solid surface with wheels chocked.
When servicing, use only identical replacement parts.
Only use safety equipment that has been approved by an appropriate standards agency.
Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or
missing, contact Stark Tools for a replacement.
Avoid unintentional starting. Prepare to begin work before turning on the tool.
People with pacemakers should consult their physician(s) before use. Electromagnetic elds in close
proximity to heart pacemaker could cause pacemaker interference or pacemaker failure.
DO NOT OPERATE WITH ANY GUARD DISABLED, DAMAGED, OR REMOVED. Keep guards in
place and in good working order.
WARNING: The cord of this product contains lead and/or di (2-ethylhexyl) phthalate (DEHP), chemicals
known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash
hands after handling. (California Health & Safety Code § 25249.5, et seq.)
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction
activities, contains chemicals known to the State of California to cause cancer and birth defects orother
reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or other masonry products
• Arsenic and chromium from chemically treated lumber Your risk from these exposures varies, depending
on how often you do this type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those dust masks that are specially
designed to lter out microscopic particles.
(California Health & Safety Code § 25249.5, et seq.)

3
IMPORTANT SAFETY INFORMATION
NEVER use an extension cord longer than 25 feet. Minimum cord gauge must be 16, an undersized cord
will cause a drop in line voltage resulting in a loss of power and overheating.
ALWAYS use your hand to operate the control lever and the switch. NEVER use your foot or any extension
device.
NEVER modify the plug provided if it will not t the outlet. Have the proper outlet installed by a qualied
electrician.
ALWAYS use a 3-wire extension cord with 3-prong grounded plugs and a 3-pole receptacles that accept
this plug
NEVER loosen or remove the hydraulic tting or the cap of the hydraulic tank while the log splitter is
running.
NEVER operate your log splitter when it is in poor mechanical conditon or in need of repair.
ALWAYS unplug the power cable before performing any maintenace and repair. Periodically check all
nuts, bolts, screws hydraulic ttings and be sure the hose clamps are tightened.
NEVER tamper with the motor to run it at excessive speeds. The maximum motor speed is preset by the
manufacturer and is within safety limits.
NEVER adjust the hydraulic valve. The system is preset at the factory and is within safety limits.
ALWAYS check the level of hydraulic oil before operation.
ALWAYS Repair or replace a damaged power cord immediately.
NEVER check for leaks of hydraulic uids with your hand. Fluid escaping from a small hole can be almost
invisible. Escaping uid under pressure can have sufcient force to penetrate skin, causing serious injury
or even death. Leaks can be detected by passing a piece of cardboard over the suspected leak and looking
for discoloration.
ALWAYS seek medical attention immediately if injured by escaping hydraulic uid. Serious infection or
physical reaction can develop.
ALWAYS be sure to relieve all pressure by shutting off the negine amd moving the valve control handle
back anf forth should it become necessary to loosen or remove the hydraulic tting.
NEVER remove the cap from the hydraulic tank or reservoir while the log splitter is running. Hot oil under
pressure could result in serious injury.
NEVER adjust the hydraulic valve, the pressure relief valve on your log splitter is preset at the factory. Only
a qualied service technicial should perform this adjustment.
NEVER operate your log splitter near a ame or spark, hydraulic uid is ammable and can explode.
ALWAYS have a CLASS B re extinguisher with you when operating this log splitter in dry areas as a pre-
cautionary measure.
NEVER move this log splitter while the motor is running.
NEVER carry cargo or wood on your log splitter.
SAVE THESE WARNINGS

4
NOTE: This log splitter is assembled at the factory and has been pre-lled with hydraulic oil. Refer to the
diagram below should it become necessary to disassemble the unit for repair or replacement of parts.
NOTE: This machine is only intended for homeowners and non-commercial users to split rewood as
detailed in the instructions and not for any other purpose.
NOTE: Ensure the power supply is not conneted while preparing the log splitter for use.
NOTE: If hydraulic uid is difcult to obtain, Dextron automatic transmission uid can be substituted. Use
only clean oil and be sure to prevent dirt from entering the hydraulic reservoir. Do not mix AW32 hydraulic
uid with Dextron hydraulic ud. Log splitter is shipped with AW32 hydraulic uid.
IMPORTANT: Before operating the log splitter, turn the bleed screw two turns to allow air to be released
from the hydraulic system. A ow of air through the bleed screw should be detectable while log splitter is in
use. Close the bleed screw after operation. Make sure the bleed screw is closed before and during transport.
Failure to loosen the bleed screw will cause pressure to build up in the hydraulic tank
and could damage the seals and affect the operation of the log splitter.
ASSEMBLY

OPERATING THE DEVICE
5
Always wear safety glasses, gloves and shoes as well as suitable clothing when
operating this log splitter. Never wear jewelry, or loose clothing and be sure to tie
long hair back so as not to get tangled in moving parts.
Keep hands and feet clear of the ram and wedge at all times.
Keep away from ammable liquids and gases before starting the machine.
1. Place the log splitter on a sturdy, level surface. Block the wheels to prevent movement of the log splitter
during operation.
2. Make sure the handle is free of oil, grease and resins.
3. Oil the wedge and the top of the beam for smoother operation.
4. Ensure the equipment is in safe working condition. Operate the unit without loading to make sure it is
working normally. Check all nuts, bolts and hydraulic ttings are tight. Check the switch, power cable and
plug for damage. Check all safety shields are in proper position.
5. Check that the outlets main voltage and frequency match the data stated in the model plate or technical
specications in this manual.
6. Plug in the power cable and switch on the motor. NEVER use an extension cord longer than 25 feet. The
power supply to this log splitter must have a protection device (circuit breaker) for over or under voltage.
7. Place a log on the beam against the push plate. Make sure the log is securely on the beam and up
against the push plate. Logs should be cut with square ends and to a maximum length of 20” in advance.
Always use extra care when splitting logs with unsquare ends.
8. Two controls must be activated to operate the log splitter. The hydraulic control lever and the On/Off push
button must be held during the splitting process. If either control is released, the log splitter will stop working.
9. Loosen the bleed screw one or two turns if necessary.
10. Depress and hold the On/Off push button with your right hand and allow the motor to cycle up to
speed.
11. Push down the hydraulic control lever;
12. Release the On/Off button and the control lever when the log is split, the push log will then retract.
REPLACING HYDRAULIC FLUID
Note: Change hydraulic uid after every 100 hours of use.
Note: Be sure to unplug the power cord before replacing hydralic uid.
1. Place a large pan under the motor end of the log splitter.
2. Use the included hex wrench to loosen the uid drain bolt and remove the bolt with the attached
dipstick.
3. Raise the splitting wedge end of the log splitter to allow the uid to drain into the pan. Lower the splitter
when it is empty.
4. Dispose of the old hydraulic uid in accordance with local regulations.
ASSEMBLY AND OPERATION

6
5. Raise the motor end of the splitter and make sure it is secure.
6. Pour approximately 3.2 liters of hydraulic uid into the tank.
7. Check the uid level of the dipstick, add more uid of needed.
8. Replace the uid drain bolt and tighten securely.
9. Lower the log splitter.
Allow the log splitter to cool down for ve minutes before storing.
Switch off and unplug the log splitter before storing.
Protect the power supply cable from heat, sunlight, agressive liquids and sharp edges.
Store the unit in a clean, dry area. Do not store outdoors or next to corrosive materials or in a damp
environment.
Store the log splitter out of reach of children.
STORING THE LOG SPLITTER
TROUBLESHOOTING
ASSEMBLY

PARTS DIAGRAM
7

PARTS LIST
8

9
1. Switch off the power and unplug the log splitter.
2. Always check the hydraulic oil leve before operation. Operating the log splitter without adequate hydraulic
oil can cause damage to the log splitter.
3. Wipe the unit after each use with an oil rag to prevent rust.
4. The hydraulic system is preset at the factory. Do not adjust the valve.
5. If the ram moves slowly or erractically, there may be air in the system or insufcient oil. Check the level
of hydraulic oil with the dipstick.
6. For other hydraulic and motor problems not addressed in this manual, contact a qualied technician.
7. If the wedge is dull or nicked, sharpen it. Always wear safety glove while handling the wedge
8. All replacements parts must meet the manufacturers specications.
Note: If the motor is overloaded for a long time, the thermal protector will disconnect the power of the the
motor. Switch off and unplug the power cord to cool down the motor for 30 minutes. Restart the motor and
the log splitter should operate again.
Note: Switch off and unplug the power cable quickly if the machine is acting abnormal.
TECHNICAL SPECIFICATIONS
TROUBLESHOOTING

10
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT
HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR
DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE
UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only and are not available individually
as replacement parts.
PLEASE READ THE FOLLOWING CAREFULLY
OF NOTE
PRODUCT MADE IN CHINA
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